# AC 20-136A: Protection of Aircraft Electrical / Electronic Systems Against the Indirect Effects of Lightning

- Type: Advisory circular (guidance, not mandatory unless a rule or AD requires it)
- Status: Historical
- Version in force: [AC 20-136C](https://openairdocs.org/ac/20-136), approved May 15, 2026. This is a historical version
- Approved: December 21, 2006
- Last reviewed: March 1, 2007
- Family: AC 20-136
- Cancels: [AC 20-136](https://openairdocs.org/ac/20-136)
- Cancelled by: [AC 20-136B](https://openairdocs.org/ac/20-136B)
- 14 CFR parts: 23, 25, 27, 29
- 14 CFR sections: [23.1309](https://www.ecfr.gov/current/title-14/section-23.1309), [25.1309](https://www.ecfr.gov/current/title-14/section-25.1309), [27.1309](https://www.ecfr.gov/current/title-14/section-27.1309), [29.1309](https://www.ecfr.gov/current/title-14/section-29.1309)
- Pages: 29
- PDF: https://openairdocs.org/files/sha256/32/e7/32e7e7400636a99901f801d144df3b8ae892d4be93ded87044977c1a5b9a3f10
- FAA DRS: https://drs.faa.gov/browse/excelExternalWindow/1E9B8492ED9198D18625725D00746DE2.0001
- DRS record last changed: November 21, 2025
- Page: https://openairdocs.org/ac/20-136A

## Versions

- [AC 20-136C](https://openairdocs.org/ac/20-136) (Current), approved May 15, 2026, 55 pages
- [AC 20-136B](https://openairdocs.org/ac/20-136B) (Historical), approved Sep 7, 2011, 27 pages
- [AC 20-136A](https://openairdocs.org/ac/20-136A) (Historical), approved Dec 21, 2006, 29 pages
- [AC 20-136](https://openairdocs.org/ac/20-136?v=2DC1D31B5ADE7549862569AF006AB339) (Historical), approved Mar 5, 1990, 30 pages

## Text

Each page's text from the PDF; open the PDF at a page with #page=N.

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Subject: PROTECTION OF AIRCRAFT

**ELECTRICAL / ELECTRONIC**

**SYSTEMS AGAINST THE INDIRECT**

EFFECTS OF LIGHTNING Date: 12/21/06 Initiated by: AIR-100 AC No: 20-136A Change:

**1. PURPOSE.**

a. This advisory circular (AC) is for aircraft manufacturers, modifiers, and foreign regulatory authorities. In it, we at the Federal Aviation Administration (FAA) recommend how you can protect aircraft electrical and electronic systems from the effects of lightning. This AC describes a means, but not the only means, for you to show compliance with the applicable sections of Title 14 of the Code of Federal Regulations (14 CFR) parts 23, 25, 27, 29 and 33 as they pertain to the type or supplemental type certification of your aircraft.

b. This AC is not mandatory and does not constitute a regulation. However, if you use the means described in this AC, you must follow it in its entirety.

2. CANCELLATION. AC 20-136, Protection of Aircraft Electrical / Electronic Systems Against the Indirect Effects of Lightning, dated March 5, 1990, is cancelled.

**3. EQUIPMENT HAZARDS COVERED IN THIS AC.**

a. This AC addresses hazards posed by the indirect effects of lightning to electrical and electronic systems and their associated wiring that are installed on aircraft.

b. The guidance material in this document applies to the certification of aircraft and their installed electrical and electronic systems.

c. This AC does not address direct effects such as burning, eroding, and blasting of aircraft structure that lightning would have on an aircraft or its equipment, nor does this AC address fuel ignition hazards. For information on fuel ignition hazards, see AC 20-53, Protection of Aircraft Fuel Systems Against Fuel Vapor Ignition Caused By Lightning. Also, this AC does not address lightning zoning methods, lightning environment definition or lightning test methods, nor methods and techniques for coverings (fairing, skin, and cowl). Those types of coverings should normally be designed to prevent direct attachment of a lightning strike to the underlying system components. However, if direct attachment to a system component can occur, you will need to

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assess both the direct and indirect effects. For information on lightning zoning methods and lightning environment definition see AC 20-155, SAE Documents to Support Aircraft Lightning Protection Certification. For information on lightning test methods see ARP 5416, Aircraft Lightning Test Methods. See appendix 2 of this AC for definitions of lightning strike and other terms in this AC.

d. Aircraft electrical and electronic systems or components are sometimes directly exposed to lightning current conducted from the aircraft exterior, such as when lightning strikes an antenna and current flows through its coaxial cable to the equipment connected to the other end of the coaxial cable. Identify those possibilities and eliminate them by modifying the design or addressing them in the certification plan. In this AC, we do not discuss these instances further.

4. STEPS FOR SHOWING COMPLIANCE. The following seven steps describe how you may satisfy the certification requirements for your aircraft’s electrical and electronic systems, by demonstrating they are safe from the indirect effects of lightning:

• Identify the systems to be assessed

• Determine the lightning strike zones for the aircraft

• Establish the airframe lightning current paths for the zones

• Determine the aircraft internal lightning transient environment

• Establish transient control levels (TCL) and equipment transient design levels (ETDL)

• Verify compliance

• Take corrective measures, if needed

a. Identify the Systems to be Assessed.

(1) General. The aircraft systems that require lightning assessment must be identified.

The process used for identifying these systems should be similar to the process for showing compliance with §§ 23.1309, 25.1309, 27.1309, and 29.1309, as applicable. These sections address any system failure that may cause or contribute to an effect on the safety of flight of an aircraft. The effects of a lightning strike, therefore, should be assessed in a manner that allows for the determination of the degree to which the aircraft and/or its systems safety may be influenced. The operation of the aircraft systems should be assessed separately and in combination with, or in relation to, other systems. This assessment should cover—

(a) All normal aircraft operating modes, stages of flight, and operating conditions;

(b) All failure conditions and their subsequent effect on aircraft operations and the flightcrew; and Page 2

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(c) Any corrective actions required.

(2) Safety Assessment. A safety assessment related to lightning should be performed to establish and classify the equipment or system failure condition. Figure 1 provides the failure condition classification and corresponding system lightning certification level based on the applicable failure condition definition. The failure condition classifications and terms used in this AC are similar to those used in AC 23.1309-1C and AC 25.1309-1A, as applicable. Based on the failure condition classification established by the safety assessment, the systems should be assigned appropriate lightning certification levels, as shown in figure 1. Further guidance on performing the safety assessment can be found in AC 23.1309-1C, AC 25.1309-1A, AC 27-1, AC 29-2, SAE ARP 4754, and SAE ARP 4761.

Figure 1. Lightning Failure Conditions and Certification Levels

**FAILURE CONDITION DEFINITION FAILURE**

**CONDITION SYSTEM**

**LIGHTNING**

CERTIFICATION LEVEL Failure conditions that prevent continued safe flight and landing. For Part 23, the definition is: “failure conditions that are expected to result in multiple fatalities of the occupants, or incapacitation or fatal injury to a flight crewmember normally with the loss of the airplane.”

Catastrophic

A Failure conditions that reduce the aircraft’s or the crew’s ability to cope with adverse operating conditions that would:

• Greatly reduce safety margins or functional abilities;

• Cause physical distress or larger workload that could prevent flight crew members from performing their tasks accurately or completely; or

• Seriously injure a few occupants.

Hazardous/ Severe-Major

B Failure conditions that reduce the aircraft’s or the crew’s ability to cope with adverse operating conditions that would, for example:

• Significantly reduce safety margins or functional abilities;

• Significantly increase crew workload or decrease crew efficiency; or

• Cause discomfort to occupants, possibly including injuries.

Major

C Page 3

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(3) Failure Conditions. The safety assessment may show that some systems have different failure conditions in different phases of flight; therefore, different lightning requirements may have to be applied to the system for different phases of flight. For example, an automatic flight control system may have a catastrophic failure condition for autoland, while automatic flight control system operations in cruise may have a hazardous failure condition.

Redundancy alone cannot protect against the indirect effects of lightning because the electromagnetic fields and structural IR voltages can interact, at the same time, with all electrical wiring aboard an aircraft. You should consider the effects of multiple system failures due to a lightning strike when you perform your safety analysis.

b. Determine the Lightning Strike Zones for the Aircraft. Lightning zoning is a functional step in demonstrating the aircraft is adequately protected from both direct and indirect effects of lightning. The purpose of lightning zoning is to determine those areas of the aircraft likely to experience lightning channel attachment and those structures that may conduct lightning current between lightning attachment points. You must determine the lightning attachment zones for your aircraft configuration, since the zones will be dependent on the aircraft’s geometry, materials, and operational factors. Because of this, lightning attachment zones often vary from one aircraft type to another.

NOTE: AC 20-155, SAE Documents to Support Aircraft Lightning Protection Certification, references guidance that you can use in determining the lightning attachment zones for your aircraft.

c. Establish the Airframe Lightning Current Paths for the Zones. Zones 1 and 2 define where lightning is likely to attach and, as a result, the entrance and exit points for current flow through the aircraft. By definition, Zone 3 areas carry lightning current flow between direct (or swept stroke) attachment points. Therefore, we accept design and analysis using Zone 3 current levels as the external environment. The external lightning environment is:

• Caused by the lightning flash interacting with the exterior of the aircraft.

• Represented by combined waveforms of the lightning current components at the aircraft surface.

NOTE: AC 20-155 also references guidance that you can use in determining the lightning waveforms and their applications.

d. Determine the Aircraft Internal Lightning Transient Environment.

(1) The aircraft internal lightning environment consists of the transient electromagnetic fields and structural IR voltages produced by lightning current flowing through the aircraft.

Structural IR voltage is the portion of the induced voltage resulting from the product of the distributed lightning current (I) and the resistance (R) of the aircraft skin or structure. The electromagnetic fields and structural IR voltages produce voltages and currents on interconnecting wiring, which appear at equipment interface circuits. Electromagnetic fields in the aircraft may penetrate equipment enclosures and compromise system operation.

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(2) Determine the lightning-induced voltage and current transient waveforms and the actual transient levels (ATL) that can appear at the electrical and electronic equipment interface circuits for each system identified in paragraph 4a. You may determine the lightning-induced transients in terms of the wire bundle current, or the open circuit voltage and the short circuit current appearing at system wiring and equipment interface circuits. The actual transient voltage and current are dependent on the loop impedances of the system and its interconnecting wiring.

e. Establish Transient Control Levels (TCL) and Equipment Transient Design Levels (ETDL).

(1) Specify the ETDL for your electrical and electronic equipment. The ETDL sets a qualification test level for this equipment. The ETDLs represent the amplitudes and waveforms of voltage or current that the equipment must withstand and remain operational. If you test the equipment to transient levels that are higher than the ETDLs, the equipment may be damaged or upset so that it no longer performs its intended function. Design your electrical and electronic equipment lightning protection to meet the specified EDTLs.

(2) Specify the TCLs so they are equal to or greater than the maximum expected ATL.

The TCL amplitudes and waveform represent target design limits for the internal lightning transient voltage and current expected to be induced on system wiring. Design your aircraft lightning protection to meet the specified TCLs.

Figure 2. Relationships Among Transient Levels Margin Transient Control Level (TCL) Actual Transient Level (ATL) Equipment Transient Design Levels (ETDL) Equipment Upset or Damage Aircraft System Wiring Electrical and Electronic Systems and Equipment

(3) The difference between ETDL and ATL is the margin. Figure 2 above shows the relationship among the ATL, TCL, and ETDL. You should evaluate the aircraft, interconnecting Page 5

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wiring, and equipment protection to determine the most effective combination of TCLs and ETDLs that will provide acceptable margin. Appropriate margins to account for uncertainties in the verification techniques may be required as discussed in paragraph 6i of this AC.

f. Verify Compliance.

(1) Show that the ETDLs exceed the ATLs by the margin established in your certification plan.

(2) Verification may be accomplished by tests, by analysis, or by demonstrating similarity with previously certified aircraft and systems. The certification process for Level A systems is discussed in paragraph 6. The certification process for Level B and C systems is discussed in paragraph 7.

(3) Submit your certification plan early in the program to the cognizant aircraft certification office (ACO) for their review. Experience shows, particularly with aircraft using new technology or those that have complex systems, that early agreement on the certification plan benefits both the applicant and the cognizant ACO. The plan should define acceptable ways to resolve critical issues during the certification process. Analysis and test results during the certification process may warrant modifications in the design or verification methods. When significant changes are necessary, update the certification plan accordingly. The plan may include the items listed in figure 3:

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Figure 3. Items to Include in a Lightning Certification Plan

ITEM DISCUSSION Description of systems Describe systems’ installation, including unusual or unique features; the system failure condition classifications; the operational aspects; lightning attachment zones; lightning environment; preliminary estimate of ETDLs and TCLs; and acceptable margins between ETDLs and ATLs.

Description of compliance method Describe how to verify compliance. Typically, your verification method includes similarity, analytical procedures, and tests. If using analytical procedures, describe how to verify them. For more information, see paragraph 6d of this AC.

Acceptance criteria Determine the pass/fail criteria for each system by analyzing how safe the system is. During this safety analysis, assess the aircraft in its various operational states; account for the failure and disruption modes caused by the indirect effects of lightning.

Test plans Plan each test you include as part of your certification process. As an applicant, you can decide if your test plans are separate documents or part of the compliance plan. Your test plans should state the test sequence.

g. Take Corrective Measures. When tests and analyses show that the system did not meet the pass/fail criteria, review the aircraft, installation or system design, and improve protection against lightning.

5. EFFECTS OF INDUCED TRANSIENTS. Lightning induces voltage and current transients on equipment circuits. Equipment circuit impedances and configurations will determine whether induced transients are primarily voltage or current. These transient voltages and currents can degrade system performance permanently or temporarily. The two primary types of degradation are:

a. Component Damage. This is a permanent condition in which transients alter the electrical characteristics of a circuit. Examples of devices that may be susceptible to component damage include:

• Active electronic devices, especially high frequency transistors, integrated circuits, microwave diodes, and power supply components;

• Passive electrical and electronic components, especially those of very low power or voltage rating;

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• Electro-explosive devices, such as squibs and detonators;

• Electromechanical devices, such as indicators, actuators, relays, and motors; and

• Insulating materials (for example, insulating materials in printed circuit boards and connectors) and electrical connections that can burn or melt.

b. System Functional Upset.

(1) Functional upset is mainly a system problem caused by electrical transients. It may permanently or momentarily upset a signal, circuit, or a system component. This can adversely affect system performance enough to compromise flight safety. A functional upset is a change in digital or analog state that may or may not require manual reset. In general, functional upset depends on circuit design and operating voltages, signal characteristics and timing, and system and software configuration.

(2) Systems or devices that may be susceptible to functional upset include:

• Computers and data/signal processing systems;

• Electronic engine and flight controls; and

• Power generating and distribution systems.

**6. LEVEL A SYSTEM LIGHTNING CERTIFICATION.**

a. Identify Level A Systems.

(1) Identify your Level A systems as described in paragraph 4a.

(2) Figure 4 below illustrates a process that you can use to show that your Level A system complies with 14 CFR requirements.

(3) Define the detailed system performance pass/fail criteria. You should get ACO concurrence on this criteria before you start testing or analyzing your Level A system.

(4) You must identify specific equipment, components, sensors, power systems and wiring associated with each Level A system. You will use this when you perform the ETDL verification discussed in paragraphs 6g and 6h.

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Figure 4. Typical Compliance Process for Level A Systems

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b. Establish TCLs and ETDLs. ETDLs are established from an evaluation of TCLs in a particular aircraft structure and installation design. In general, the ETDLs for equipment in a complex system will not be the same for all wire bundles connecting it to other equipment in the system. You may use existing aircraft data from tests and analyses to establish TCLs and ETDLs.

c. Determine ATLs Using Aircraft Tests. You may use aircraft tests to determine the ATLs. See SAE ARP 5415, User’s Manual for Certification of Aircraft Electrical/Electronic Systems Against the Indirect Effects of Lightning, and ARP 5416, Aircraft Lightning Test Methods, for guidance on how to test aircraft to determine the ATLs.

d. Determine ATLs Using Analysis. You may use aircraft analysis to determine the ATLs. See SAE ARP 5415 for guidance on how to analyze aircraft to determine the ATLs.

Analysis techniques are available that calculate lightning transients using analytical models of all or parts of the aircraft including the internal structure and wires. Acceptance of the analysis method you choose depends on the accuracy of the method. You should confirm your analysis method accuracy using experimental data, and gain agreement with your analysis approach from the cognizant ACO.

e. Determine ATLs Using Similarity.

(1) You may use similarity to determine the ATLs. You may do this when there are:

• Only minor differences between the previously certified aircraft and system installation, and the aircraft and system installation to be certified; and

• There is no unresolved in-service history of problems related to lightning strikes to the previously certified aircraft.

(2) If you are unsure how the differences will affect the aircraft ATLs, perform more tests and analyses to resolve the open issues.

(3) To use similarity, you must assess the aircraft, wiring, and system installation differences that can adversely affect the system susceptibility. When assessing a new installation, consider differences that affect the internal lightning environment of the aircraft and its effects on the system. The assessment should cover:

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• Aircraft type, equipment locations, airframe construction, structural materials, and apertures that could affect attenuation of the external lightning environment;

• System wiring size, length, and routing, wire types (whether parallel or twisted wires), connectors, wire shields, and shield terminations;

• Lightning protection devices such as transient suppressors and lightning arrestors;

• Grounding and bonding.

(4) You cannot use similarity for a new aircraft design with new systems.

f. Determine ETDLs Using RTCA/DO-160 Section 22 Guidance (Level A Displays Only).

(1) This approach is only applicable to Level A display systems. Level A displays involve functions for which the pilot will be within the loop through pilot/system information exchange. The reason that this approach should not be used for other Level A systems, such as control systems, is because failures and malfunctions of those systems can more directly and abruptly contribute to a catastrophic failure event than display system failures and malfunctions;

therefore, other Level A systems require a more rigorous lightning transient compliance verification program.

(2) Level A display systems typically include, in addition to the display(s); symbol generators or data concentrator devices, various sensors inputs (for example, attitude, airdata, and heading information), interconnection wiring, and associated control panels.

(3) You must use the information in figure 5 to evaluate your aircraft and system installation features to select an appropriate ETDL for your system. You must provide the cognizant ACO with a description of your aircraft and system installation features and compare these to the information in figure 5 to substantiate the ETDL selected for your aircraft and Level A display system installation.

(4) This approach offers a means of selecting the ETDLs for your Level A display system without determining specific aircraft ATLs through test or analysis. RTCA/DO-160E, Section 22, Tables 22-2 and 22-3, provides levels that may be selected as ETDLs.

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Figure 5. Equipment Transient Design Levels - Level A Displays

**RTCA/DO- 160**

**SECTION 22 LEVEL**

**DISPLAY SYSTEM INSTALLATION LOCATION**

Level 5 Use this level when the equipment under consideration, its associated wire bundles, or other components connected by wiring to the equipment is in aircraft areas exposed to very severe lightning transients. We at the FAA define these areas as:

• Areas with composite materials whose shielding is not very effective;

• Areas where there is no guarantee of structural bonding; and

• Other open areas where there is little shielding.

You can also use this level to cover a broad range of installations.

You may need higher ETDLs when there are high current density regions on mixed conductivity structures (such as wing tips, engine nacelle fin, and so on) because the system wiring may divert some of the lightning current. If you are the system designer, apply measures to reduce the need for higher ETDLs.

Level 4 Use this level when the equipment under consideration, its associated wire bundles, or other components connected by wiring to the equipment, is in aircraft areas exposed to severe lightning transients. We define these areas as outside the fuselage (such as wings, fairings, wheel wells, pylons, control surfaces, and so on).

Level 3 Use this level when the equipment under consideration, its associated wire bundles, and other components connected by wiring to the equipment is entirely in aircraft areas with moderate lightning transients. We define these areas as the inside metal aircraft structure or composite aircraft structure whose shielding without improvements is as effective as metal aircraft structure.

Examples of such areas are avionics bays not enclosed by bulkheads, cockpit areas, and locations with large apertures (that is, doors without electromagnetic interference (EMI) gaskets, windows, access panels, and so on).

Current-carrying conductors in these areas (such as hydraulic tubing, control cables, wire bundles, metal wire trays, and so on) are not necessarily electrically grounded at bulkheads. When few wires exit the areas, either use a higher level (that is, Level 4 or 5) for these wires or offer more protection for these wires.

Level 2 Use this level when the equipment under consideration, its associated wire bundles, and other components connected by wiring to the equipment is entirely in partially protected areas. We define these areas as the inside of a metallic or composite aircraft structure whose shielding is as effective as metal aircraft structure, if you take measures to reduce the lightning coupling to wires.

Wire bundles in these areas pass through bulkheads, and have shields that end at the bulkhead connector. When a few wires exit these areas, use either a higher level (that is, Level 3 or 4) or provide more protection for these wires. Install wire bundles close to the ground plane, to take advantage of other inherent shielding from metallic structures. Current-carrying conductors (such as hydraulic tubing, control cables, metal wire trays, and so on) are electrically grounded at all bulkheads.

Level 1 Use this level when the equipment under consideration, its associated wire bundles, and other components connected by wiring to the equipment is entirely in well-protected aircraft areas. We define these areas as electromagnetically enclosed.

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g. Verify System ETDLs Using System Qualification Tests.

(1) Identify the equipment, components, sensors, power systems, and wiring associated with the Level A system undergoing ETDL verification tests, specifically considering the system functions whose failures have catastrophic failure consequences. For complex Level A systems, the system configuration may include redundant equipment, multiple power sources, multiple sensors and actuators, and complex wire bundles. Define the system configuration that will be used for the ETDL verification tests. The cognizant ACO must approve your system configuration for ETDL verification tests.

(2) Verify the ETDLs using single stroke, multiple stroke, and multiple burst tests on the system wire bundles. Use waveform sets and test levels for the defined ETDLs. Show that the system operates within the defined pass/fail criteria during these tests. No equipment damage should occur during these system tests or during single stroke pin injection tests using the defined ETDLs. RTCA/DO-160E, Section 22 provides acceptable test procedures and waveform set definitions. In addition, SAE ARP 5416 provides acceptable test methods for complex and integrated systems.

(3) Evaluate any system effects observed during the qualification tests to ensure these do not adversely affect the system’s continued performance. The cognizant ACO must approve your evaluation.

h. Verify System ETDLs Using Existing System Data (Similarity).

(1) You may base your ETDL verification on similarity to previously certified systems without performing more tests. You may do this when there are:

• Only minor differences between the previously certified system and installation, and the system and installation to be certified;

• There are no unresolved in-service system problems related to lightning strikes on the previously certified system; and

• The previously certified system ETDLs were verified by qualification tests.

(2) To use similarity, you must assess differences between the previously certified system and installation and the system and installation to be certified that can adversely affect the system susceptibility. The assessment should cover:

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• System interface circuits;

• Wire size, routing, arrangement (whether parallel or twisted wires), connector types, wire shields, and shield terminations;

• Lightning protection devices such as transient suppressors and lightning arrestors;

• Grounding and bonding; and

• System software, firmware, and hardware.

(3) If you are unsure how the differences will affect the systems and installations, you must perform more tests and analyses to resolve the open issues.

(4) You must assess every system, even if it uses equipment and installation techniques that have previous certification approval.

(5) You cannot use similarity for a new aircraft design with new systems.

i. Verify Compliance. You must compare the verified system ETDLs with the aircraft ATLs and determine if acceptable margin exists between the ETDLs and ATLs. Margins account for uncertainty in the verification method. As confidence in the verification method increases, the margin can decrease. An ETDL that exceeds the ATL by a factor of two is an acceptable margin for Level A systems, if this margin is verified by aircraft test or by analysis supported by aircraft tests. For other verification methods, the margin should be agreed upon with the cognizant ACO.

j. Corrective Measures.

(1) When your system fails to meet the certification requirements, you must decide on corrective actions. The changes or modifications you make to the aircraft, system installation or the equipment may require more testing and analysis.

(2) To meet the certification requirements, you may need to repeat equipment qualification testing, or aircraft testing and analysis (in whole or in part). You also may need to modify the equipment or installation to get certification. When significant changes are necessary, update your lightning certification plan accordingly. The updated certification plan should be resubmitted to the cognizant ACO for review.

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**7. LEVEL B AND C SYSTEM LIGHTNING CERTIFICATION.**

a. Identify Level B and C Systems.

(1) Identify your Level B and C systems as described in paragraph 4a.

(2) Define the detailed system performance pass/fail criteria. You should get ACO concurrence on this criteria before you start testing or analyzing your Level B and C systems.

(3) Figure 6 below illustrates a process you can use to show that your Level B and C systems comply with 14 CFR requirements.

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Figure 6. Typical Compliance Process for Level B and C Systems

Identify Level B and C Systems

(7.a) Define System ETDLs

(7.b) ETDL Verification Method?

System ETDLs Verified by Qualification Tests

(7.c) System ETDLs Verified by Similarity

(7.d) ETDL Verification Acceptable?

(7.e) Lightning Compliance Demonstrated Yes Modify System Protection

(7.f) No Define System Lightning Protection Features (4.e) Numbers in parenthesis refer to the paragraphs in this AC

b. Establish ETDLs.

(1) You may use the ATLs determined during aircraft tests or analyses performed for Level A systems to establish appropriate ETDLs for Level B and C systems.

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(2) Alternatively, you may use the definitions in RTCA/DO-160E, Section 22 to select appropriate ETDLS for your Level B and C systems. The following should be considered when selecting an appropriate level:

• Use RTCA/DO-160E, Section 22 Level 3 for most Level B systems.

• For Level B systems and associated wiring installed in aircraft areas with more severe lightning transients, use RTCA/DO-160E, Section 22 Level 4 or 5 as appropriate to the environment. Examples of aircraft areas with more severe lightning transients are those external to the fuselage, areas with composite structures showing poor shielding effectiveness, and other open areas.

• Use RTCA/DO-160E, Section 22 Level 2 for most Level C systems.

• For Level C systems installed in aircraft areas with more severe lightning transients, use RTCA/DO-160E, Section 22 Level 3. Examples of aircraft areas with more severe lightning transients are those external to the fuselage, areas with composite structures showing poor shielding effectiveness, and other open areas.

• You must provide the cognizant ACO with a description of your aircraft and system installation features to substantiate the RTCA/DO-160E, Section 22 levels selected for your system.

c. Verify System ETDLs Using Equipment Qualification Tests.

(1) Verify the ETDLs using single stroke, multiple stroke, and multiple burst tests on the equipment wire bundles. Use waveform sets and test levels for the defined ETDLs. Show that the equipment operates within the defined pass/fail criteria during these tests. No equipment damage should occur during these system tests or during single stroke pin injection tests using the defined ETDLs. RTCA/DO-160E, Section 22 provides acceptable test procedures and waveform set definitions.

(2) Evaluate any equipment effects observed during the qualification tests to ensure these do not adversely affect the system’s continued performance. The cognizant aircraft certification office must approve your evaluation.

(3) Multiple stroke and multiple burst testing is not required if an analysis shows that the equipment is not susceptible to upset or, the equipment may be susceptible to upset, but a reset capability exists that will recover the function in a timely manner.

d. Verify System ETDLs Using Existing Equipment Data (Similarity).

(1) You may verify ETDLs by similarity to previously certified systems without performing more tests. You may do this when there are:

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• Only minor differences between the previously certified system and installation, and the system and installation to be certified;

• There are no unresolved in-service system problems related to lightning strikes on the previously certified system; and

• The previously certified system ETDLs were verified by qualification tests.

(2) To use similarity, you must assess differences between the previously certified system and installation and the system and installation to be certified that can adversely affect the system susceptibility. The assessment should cover:

• Equipment interface circuits;

• Wire size, routing, arrangement (whether parallel or twisted wires), connector types, wire shields, and shield terminations;

• Lightning protection devices such as transient suppressors and lightning arrestors;

• Grounding and bonding; and

• Equipment software, firmware, and hardware.

(3) If you are unsure how the differences will affect the systems and installations, you must perform more tests and analyses to resolve the open issues.

(4) You must assess every system, even if it uses equipment and installation techniques that have previous certification approval.

e. Verify Compliance. You must show that the Level B and C systems meet their defined acceptance criteria during the qualification tests at the selected system ETDLs.

f. Take Corrective Measures. When your system fails to meet the certification requirements, you must decide on corrective actions. If you change or modify the system or installation, you may need to repeat equipment qualification testing. When significant changes are necessary, update your lightning certification plan accordingly. The updated certification plan should be resubmitted to the cognizant ACO for review.

**8. MAINTENANCE AND SURVEILLANCE.**

a. In the Instructions for Continued Airworthiness (ICA) (for example, 14 CFR § 25.1529), you must identify the minimum maintenance required to support certification. Some systems or equipment in an installation require dedicated protection devices, or specific techniques to protect them. You should define the requirements for periodic and conditional maintenance and surveillance of these devices or techniques, to ensure acceptable protection performance while the system or equipment is in service. Avoid using – or identify when to inspect or replace – Page 18

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devices that may degrade with time because of corrosion, fretting, flexing cycles, or other causes.

b. You should define the inspection techniques and intervals needed to ensure that the aircraft and system lightning protection remains effective in service. Also, identify built-in test equipment, resistance measurements, continuity checks of the entire system, or other means to determine your system’s integrity periodically and conditionally.

c. See SAE ARP 5415 for more information on aircraft lightning protection maintenance and surveillance.

Susan J. M. Cabler Acting Manager, Aircraft Engineering Division Page 19

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Appendix 1 APPENDIX 1. RELATED DOCUMENTS AND HOW TO GET THEM

1. Title 14 of the Code of Federal Regulations (14 CFR). You can get copies of the following 14 CFR sections from the Superintendent of Documents, Government Printing Office, Washington, D.C. 20402-9325. Telephone 202-512-1800, fax 202-512-2250. You can also get copies from the Government Printing Office (GPO), electronic CFR Internet website at www.access.gpo.gov/ecfr/.

a. Part 23, Airworthiness Standards: Normal, Utility, Acrobatic, and Commuter Category Airplanes:

§ 23.901 Power plant; installation § 23.1301 Function and installation § 23.1309 Equipment, systems, and installations § 23.1529 Instructions for continued airworthiness

b. Part 25, Airworthiness Standards: Transport Category Airplanes:

§ 25.901 Power plant; installation § 25.1301 Function and installation § 25.1309 Equipment, systems, and installations § 25.1316 System lightning protection § 25.1529 Instructions for continued airworthiness

c. Part 27, Airworthiness Standards: Normal Category Rotorcraft:

§ 27.901 Power plant; installation § 27.1301 Function and installation § 27.1309 Equipment, systems, and installations § 27.1529 Instructions for continued airworthiness

d. Part 29, Airworthiness Standards: Transport Category Rotorcraft:

§ 29.901 Power plant; installation § 29.1301 Function and installation § 29.1309 Equipment, systems, and installations § 29.1529 Instructions for continued airworthiness

e. Part 33, Airworthiness Standards: Aircraft Engines:

§ 33.28 Electrical and electronic engine control systems § 33.53 Engine component tests (Reciprocating aircraft engines) § 33.91 Engine component tests (Turbine aircraft engines)

2. FAA Advisory Circulars (AC). You can get copies of the following ACs from the U.S.

Department of Transportation, Subsequent Distribution Office, M-30, Ardmore East Business Center, 3341 Q 75th Avenue, Landover, MD 20795. Telephone 301-322-5377, Page A1-1

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Appendix 1 APPENDIX 1. RELATED DOCUMENTS AND HOW TO GET THEM (CONTINUED) fax 301-386-5394. You can also get copies from our Regulatory and Guidance library (RGL) at http://rgl.faa.gov. On the RGL website, select “Advisory Circulars,” then select “By Number.”

a. AC 20-155, SAE Documents to Support Aircraft Lightning Protection Certification.

b. AC 21-16, Radio Technical Commission for Aeronautics Document DO-160E.

c. AC 23.1309-1, System and Equipment Installations in Part 23 Airplanes.

d. AC 25.1309-1, System Design and Analysis.

e. AC 27-1, Certification of Normal Category Rotorcraft.

f. AC 29-2, Certification of Transport Category Rotorcraft.

3. Industry Documents.

a. European Organization for Civil Aviation Equipment (EUROCAE) Documents.

You can get copies of the following documents from EUROCAE, 17 rue Hamelin, 75116 Paris, France. Telephone 33 (0) 1 4505 7188, fax 33 (0) 1 4505 7230, website www.eurocae.org.

(1) EUROCAE ED-14E, Environmental Conditions and Test Procedures for Airborne Equipment, dated March 2005.

(2) EUROCAE ED-105, Aircraft Lightning Test Methods, dated April 2005.

b. RTCA Document. You can get copies of RTCA/DO-160E, Environmental Conditions and Test Procedures for Airborne Equipment, dated December 9, 2004, from RTCA, Inc., 1828 L Street, NW, Suite 805, Washington, DC 20036. Telephone 202-833-9339, fax 202-833-9434, website www.rtca.org. This document is technically equivalent to EUROCAE ED-14.

Anywhere there is a reference to RTCA/DO-160, EUROCAE ED-14 may be used.

c. Society of Automotive Engineers (SAE) Documents. You can get copies of the following documents from SAE World Headquarters, 400 Commonwealth Drive, Warrendale, PA 15096-0001. Telephone 724-776-4970, fax 724-776-0790, website www.sae.org.

(1) Aerospace Recommended Practice (ARP) 4754, Certification Considerations for Highly Integrated or Complex Aircraft Systems, dated November 1996.

(2) ARP 4761, Guidelines and Methods for Conducting the Safety Assessment Process on Civil Airborne Systems and Equipment, December 1996

(3) ARP 5415A, User’s Manual for Certification of Aircraft Electrical/Electronic Systems Against the Indirect Effects of Lightning, May 2002.

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Appendix 1 APPENDIX 1. RELATED DOCUMENTS AND HOW TO GET THEM (CONTINUED)

(4) ARP 5416, Aircraft Lightning Test Methods, March 2005. This document is technically equivalent to EUROCAE ED-105. Anywhere there is a reference to ARP 5416, EUROCAE ED-105 may be used.

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Appendix 2 APPENDIX 2. DEFINITIONS The following definitions apply to this AC:

TERM DEFINITION Actual Transient Level (ATL) The level of transient voltage or current that appears at the equipment interface circuits because of the external environment. This level may be less than or equal to the transient control level, but should not be greater.

Aperture An electromagnetically transparent opening.

Attachment Point A point where the lightning flash contacts the aircraft.

Component Damage A condition in which transients permanently alter the electrical characteristics of a circuit. Because of this, the component can no longer perform to its specifications.

Continued Safe Flight and Landing The aircraft can safely abort or continue a takeoff, or continue controlled flight and landing, possibly using emergency procedures. The aircraft must do this without requiring exceptional pilot skill or strength. Some aircraft damage may occur because of the failure condition or on landing.

For transport airplanes, the pilot must be able to land safely at a suitable airport. For Part 23 airplanes, it is not necessary to land at an airport. For rotorcraft, the rotorcraft must continue to cope with adverse operating conditions, and the pilot must be able to land safely at a suitable site.

Direct Effects Physical damage to the aircraft or electrical and electronic systems.

Direct attachment of lightning to the system’s hardware or components causes the damage. Examples of direct effects include tearing, bending, burning, vaporization, or blasting of aircraft surfaces and structures, and damage to electrical and electronic systems.

Display Systems Flight, navigation, and power plant instruments required by 14 CFR §§ xx.1303 and xx.1305.

Equipment Transient Design Level (ETDL) The peak amplitude of transients to which you qualify your equipment.

External Environment The natural lightning environment, outside the aircraft, for design and certification purposes. See AC 20-155, which references documents that provide additional guidance on aircraft lightning environment and related waveforms.

Indirect Effects Electrical transients induced by lightning in aircraft electrical or electronic circuits.

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Appendix 2 APPENDIX 2. DEFINITIONS (CONTINUED)

TERM DEFINITION Internal Environment The potential fields and structural IR voltages inside the aircraft produced by the external environment.

Lightning Flash The total lightning event. It may occur in a cloud, among clouds, or between a cloud and the ground. It can consist of one or more return strokes, plus intermediate or continuing currents.

Lightning Strike Attachment of the lightning flash to the aircraft.

Lightning Strike Zones Aircraft surface areas and structures that are susceptible to lightning attachment, dwell time, and current conduction. See AC 20-155, which references documents that provide additional guidance on aircraft lightning zoning.

Lightning Stroke (Return Stroke) A lightning current surge that occurs when the lightning leader (the initial current charge) makes contact with the ground or another charge center, A charge center is an area of high potential of opposite charge.

Margin The difference between the equipment transient design level and the transient control level.

Multiple Burst A randomly spaced series of bursts of short duration, low amplitude current pulses, with each pulse characterized by rapidly changing currents (that is, high di/dt). These bursts may result as the lightning leader progresses or branches, and are associated with the cloud-to-cloud and intra-cloud flashes. The multiple bursts appear most intense when the initial leader attaches to the aircraft. See AC 20-155.

Multiple Stroke Two or more lightning return strokes during a single lightning flash. See AC 20-155.

Return Stroke see Lightning Stroke Structural IR Voltage The portion of the induced voltage resulting from the product of the distributed lightning current (I) and the resistance (R) of the aircraft skin or structure.

Swept Channel The path lightning travels. Because of the aircraft’s motion, the lightning flash causes successive attachments as it sweeps across the aircraft.

System Functional Upset A permanent or momentary problem that affects how the system performs (for example, a change of digital or analog state). Electrical transients cause these problems. Upsets may or may not require manual reset.

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Appendix 2 APPENDIX 2. DEFINITIONS (CONTINUED)

TERM DEFINITION Transient Control Level (TCL) The maximum allowable level of transients that appear at the equipment interface circuits because of the defined external environment.

Upset see System Functional Upset Page A2-3 (and A2-4)

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Appendix 3 APPENDIX 3. ACRONYMS We use the following acronyms throughout this AC:

AC Advisory Circular ACO Aircraft Certification Office AFM Airplane Flight Manual ARP Aerospace Recommended Practice ATL Actual Transient Level CFR Code of Federal Regulations ETDL Equipment Transient Design Level FAA Federal Aviation Administration FHA Functional Hazard Assessment ICA Instructions for Continued Airworthiness IR Current (I) x Resistance (R) SAE Society of Automotive Engineers TCL Transient Control Level

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