# AD 2012-04-01: Critical engine parts - Type: Airworthiness directive - Status: Historical - Products: Rolls-Royce RB211-Trent 875-17, RB211-Trent 877-17, RB211-Trent 884-17, RB211-Trent 884B-17, RB211-Trent 892-17, RB211-Trent 892B-17 and RB211-Trent 895-17 - Effective: March 28, 2012 - Published: February 22, 2012, 77 FR 10355–10356 - Issued: February 10, 2012 - Issued as: Final rule - Supersedes: [AD 2003-16-18](https://openairdocs.org/ad/2003-16-18) - Superseded by: [AD 2017-08-11](https://openairdocs.org/ad/2017-08-11) - Product type: Engine - Amendment: 39-16956 - Docket: FAA-2010-0755 (https://www.regulations.gov/docket/FAA-2010-0755) - Project: 2010-NE-12-AD - Registered aircraft: 182 may be affected, by airframe or engine model (OpenAirDocs) - Official PDF: https://openairdocs.org/files/sha256/6d/8c/6d8c4c4f603a411a61802fdd5814425e5aafffa7b1c2876438dff5d4accab8dc (from https://www.govinfo.gov/content/pkg/FR-2012-02-22/pdf/2012-3863.pdf) - Federal Register: https://www.federalregister.gov/documents/2012/02/22/2012-3863/airworthiness-directives-rolls-royce-plc-rr-rb211-trent-800-series-turbofan-engines - FAA DRS: https://drs.faa.gov/browse/excelExternalWindow/4829ADA8D7F7C1BB862579AC0055D923.0001 - DRS record last changed: August 7, 2025 - Page: https://openairdocs.org/ad/2012-04-01 ## Summary We are superseding an existing airworthiness directive (AD) for all RR RB211-Trent 800 series turbofan engines. That AD currently requires removal from service of certain critical engine parts based on reduced life limits. This new AD reduces the life limits of additional critical engine parts. This AD was prompted by RR reducing the life limits of additional critical engine parts. We are issuing this AD to prevent the failure of critical rotating parts, which could result in uncontained failure of the engine and damage to the airplane. ## The airworthiness directive 1. The authority citation for part 39 continues to read as follows: 2. The FAA amends § 39.13 by removing airworthiness directive (AD) 2003-16-18, Amendment 39-13271 (68 FR 49344, August 18, 2003) and adding the following new AD: 2012-04-01 Rolls-Royce plc: Amendment 39-16956; Docket No. FAA-2010-0755; Directorate Identifier 2010-NE-12-AD. ### (a) Effective Date This AD is effective March 28, 2012. ### (b) Affected ADs This AD supersedes AD 2003-16-18, Amendment 39-13271 (68 FR 49344, August 18, 2003). ### (c) Applicability This AD applies to Rolls-Royce plc (RR) RB211-Trent 895-17, 892-17, 892B-17, 884-17, 884B-17, 877-17, and 875-17 turbofan engines. ### (d) Unsafe Condition This AD was prompted by RR reporting changes to the lives of certain life-limited rotating parts. We are issuing this AD to prevent the failure of critical rotating parts, which could result in uncontained failure of the engine and damage to the airplane. ### (e) Actions and Compliance Compliance is required within 30 days after the effective date of this AD, unless already done. (1) After the effective date of this AD, remove from service the parts listed in Table 1 of this AD before exceeding the new life limit indicated: *Table 1—Reduced Part Lives* | Part nomenclature | Part No. (P/N) | Life in standard duty cycles | Life in cycles using the HEAVY profile | | --- | --- | --- | --- | | (i) Intermediate-pressure (IP) Compressor Rotor Shaft | FK24100 | 8,140 | 8,140 | | (ii) IP Compressor Rotor Shaft | FK24496 | 8,860 | 8,180 | | (iii) High-pressure (HP) Compressor Stage 1 to 4 Rotor Discs Shaft | FK24009 | 4,560 | 4,460 | | (iv) HP Compressor Stage 1 to 4 Rotor Discs Shaft | FK26167 | 6,340 | 6,000 | | (v) HP Compressor Stage 1 to 4 Rotor Discs Shaft | FK32580 | 8,550 | 6,850 | | (vi) HP Compressor Stage 1 to 4 Rotor Discs Shaft | FW11590 | 8,550 | 6,850 | | (vii) HP Compressor Stage 1 to 4 Rotor Discs Shaft | FW61622 | 8,550 | 6,850 | | (viii) HP Compressor Stage 5 and 6 Discs and Cone | FK25230 | 5,000 | 5,000 | | (ix) HP Compressor Stage 5 and 6 Discs and Cone | FK27899 | 5,000 | 5,000 | | (x) IP Turbine Rotor Disc | FK21117 | 11,610 | 10,400 | | (xi) IP Turbine Rotor Disc | FK33083 | 0 | 0 | ### (f) Installation Prohibition After the effective date of this AD, do not install any IP turbine rotor discs, P/N FK33083, into any engine. ### (g) Alternative Methods of Compliance (AMOCs) The Manager, Engine Certification Office, FAA, may approve AMOCs to this AD. Use the procedures found in 14 CFR 39.19 to make your request. ### (h) Related Information (1) You may find additional information on calculating Standard Duty Cycles and/or using HEAVY Profile Cycles, in RR Time Limits Manual 05-00-01-800-801, Recording and Control of the Lives of Parts. (2) For more information about this AD, contact Alan Strom, Aerospace Engineer, Engine Certification Office, FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803; phone: 781-238-7143; fax: 781-238-7199; email: alan.strom@faa.gov. (3) Refer to European Aviation Safety Agency Airworthiness Directive 2007-0003R1, dated January 15, 2009, and RR Alert Service Bulletin No. RB.211-72-AE935, Revision 7, dated January 19, 2009, for related information. (4) For service information identified in this AD, contact Rolls-Royce plc, Corporate Communications, P.O. Box 31, Derby, DE24 8BJ, United Kingdom; phone: 011-44-1332-242424; fax: 011-44-1332-249936; email from http://www.rolls-royce.com/contact/civil_team.jsp; or Web: https://www.aeromanager.com. ### (i) Material Incorporated by Reference None. ## Rule preamble ### Dates This AD is effective March 28, 2012. ### Addresses For service information identified in this AD, contact Rolls-Royce plc, Corporate Communications, P.O. Box 31, Derby, England, DE248BJ; phone: 011-44-1332-242424; fax: 011-44-1332-245418 or email from http://www.rolls-royce.com/contact/civil_team.jsp, or download the publication from https://www.aeromanager.com. You may review copies of the referenced service information at the FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA. For information on the availability of this material at the FAA, call 781-238-7125. ### For further information contact Alan Strom, Aerospace Engineer, Engine Certification Office, FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803; phone: 781-238-7143; fax: 781-238-7199; email: alan.strom@faa.gov. ### Discussion We issued a supplemental notice of proposed rulemaking (SNPRM) to amend 14 CFR part 39 to supersede airworthiness directive (AD) 2003-16-18, amendment 39-13271 (68 FR 49344, August 18, 2003). That AD applies to the specified products. That SNPRM published in the Federal Register on November 7, 2011 (76 FR 68663). The original NPRM (75 FR 45560, August 3, 2010) proposed to revise the Trent 800 Time limits Manual (TLM) of the Trent 800 engine maintenance manuals (EMMs). The SNPRM proposed to prohibit installation of one certain critical part and to increase the life of another critical part whose lives were previously reduced by that existing AD. ### Comments We gave the public the opportunity to participate in developing this AD. We received no comments on the SNPRM (76 FR 68663, November 7, 2011). ### Conclusion We reviewed the relevant data and determined that air safety and the public interest require adopting the AD as proposed. ### Costs of Compliance Based on the service information, we estimate that this AD affects about 16 RB211-Trent 800 series turbofan engines of U.S. registry. The average labor rate is $85 per work-hour, but no labor cost is associated with this AD because discs are replaced at scheduled maintenance intervals. Prorated cost of parts cost about $45,000 per engine. Based on these figures, we estimate the cost of the AD on U.S. operators to be $720,000. ### Authority for This Rulemaking Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII: Aviation Programs, describes in more detail the scope of the Agency's authority. We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701: “General requirements.” Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action. ### Regulatory Findings This AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. For the reasons discussed above, I certify that this AD: (1) Is not a “significant regulatory action” under Executive Order 12866, (2) Is not a “significant rule” under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979), (3) Will not affect intrastate aviation in Alaska, and (4) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. ### Adoption of the Amendment Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows: ## Affected data sheets (1) (OpenAirDocs) The type certificate data sheets whose models the AD names. - [TCDS E00050EN](https://openairdocs.org/tcds/E00050EN): Rolls-Royce Deutschland Ltd & Co KG; names 7 of 7 models: RB211-Trent 875-17, RB211-Trent 884B-17, RB211-Trent 877-17, RB211-Trent 892B-17, RB211-Trent 892-17, RB211-Trent 895-17, RB211-Trent 884-17 ## Registered aircraft it may apply to (OpenAirDocs) Matched by airframe and engine model; the AD's applicability may narrow it by serial number, part number or equipment. - Aircraft: 182 (0 by airframe model, 182 by engine model) - Makers: Boeing 181, Airbus 1 Models with the most aircraft: - [Rolls-Royce RB-211 series](https://openairdocs.org/engine/rolls-royce-rb-211-series): 182 aircraft (engine model) All 1 models: https://openairdocs.org/ad/2012-04-01/models.md Every aircraft: https://openairdocs.org/ad/2012-04-01/aircraft.md ## Related documents - [AD 2003-16-18](https://openairdocs.org/ad/2003-16-18) (historical): Intermediate pressure (IP) turbine discs · Rolls-Royce RB211-Trent 892B-17, RB211-Trent 895-17, RB211-Trent 875-17 and 3 more. Effective Sep 22, 2003. Replaced by this AD - [AD 2017-08-11](https://openairdocs.org/ad/2017-08-11): Engine · Rolls-Royce RB211-Trent 875-17, RB211-Trent 877-17, RB211-Trent 884-17 and 4 more. Effective May 30, 2017. Supersedes this AD - [Proposed rule FAA-2010-0755](https://openairdocs.org/proposed/FAA-2010-0755): Notice of proposed rulemaking (NPRM), published Aug 3, 2010 - [Proposed rule FAA-2010-0755](https://openairdocs.org/proposed/FAA-2010-0755): Supplemental notice of proposed rulemaking (NPRM); reopening of comment period, published Nov 7, 2011 - [Proposed rule FAA-2010-0755](https://openairdocs.org/proposed/FAA-2010-0755): Notice of proposed rulemaking (NPRM), published Jan 18, 2017 Its text cites no advisory circulars or STCs. --- OpenAirDocs.org is an independent research project of [Contrail Labs](https://contraillabs.com/). It is not affiliated with the FAA or the NTSB. Source documents are U.S. government works in the public domain.