# Lycoming HIO-540-A1A

- Type: Engine model (FAA registry)
- Registry code: 41648
- Manufacturer (registry): LYCOMING
- Model: HIO-540-A1A
- Engine type: Reciprocating
- Power: 290 hp
- Data sheet: [TCDS 1E4](https://openairdocs.org/tcds/1E4) (OpenAirDocs)
- Holder: Lycoming Engines
- Installed in: 2 registered aircraft
- Page: https://openairdocs.org/engine/lycoming-hio-540-a1a

Model codes come from the FAA registry's reference file.

## ADs that may apply (OpenAirDocs)

Matched to this engine model by model name and maker. Each AD's applicability may narrow it by serial number, part number or equipment.

- [AD 2026-04-11](https://openairdocs.org/ad/2026-04-11): Engine (Reciprocating) · Lycoming Engines AEIO-320-D1B, AEIO-320-D2B, AEIO-320-E1A and 605 more. Effective Apr 8, 2026
- [AD 2022-16-03](https://openairdocs.org/ad/2022-16-03): Engine (RECIPROCATING) · Continental Aerospace Technologies GTSIO-520-C, GTSIO-520-D, GTSIO-520-F and 236 more. Effective Aug 15, 2022
- [AD 2012-03-06](https://openairdocs.org/ad/2012-03-06): Fuel servo diaphragm · Continental Motors 6-260-A, 6-285-A, 6-285-B and 482 more. Effective Feb 24, 2012
- [AD 2009-02-03](https://openairdocs.org/ad/2009-02-03): Fuel injection servos · Lycoming Engines AEIO-320-D1B, AEIO-320-D2B, AEIO-320-E1A and 261 more. Effective Feb 9, 2009
- [AD 2005-12-06](https://openairdocs.org/ad/2005-12-06): Riveted-impulse coupling assemblies and snap-ring coupling assemblies · Lycoming Engines AEIO-540-D4A5, AEIO-540-D4B5, AEIO-540-D4C5 and 154 more. Effective Jul 19, 2005
- [AD 2004-10-14](https://openairdocs.org/ad/2004-10-14): Crankshaft gear · Lycoming Engines AEIO-320-D1B, AEIO-320-D2B, AEIO-320-E1A and 642 more. Effective Jun 25, 2004
- [AD 2003-14-03](https://openairdocs.org/ad/2003-14-03): Rotary fuel pumps · Lycoming Engines AEIO-540-D4A5, AEIO-540-D4B5, AEIO-540-D4C5 and 262 more. Effective Aug 14, 2003
- [AD 97-15-11](https://openairdocs.org/ad/97-15-11): Cylinder kits · Lycoming Engines AEIO-320-D1B, AEIO-320-D2B, AEIO-320-E1A and 538 more. Effective Aug 12, 1997
- [AD 92-12-05](https://openairdocs.org/ad/92-12-05): Piston Pins · Lycoming Engines AEIO-320-D1B, AEIO-320-D2B, AEIO-320-E1A and 532 more. Effective Jul 10, 1992
- [AD 79-04-05](https://openairdocs.org/ad/79-04-05): Regulator Diaphragm Stem Assembly · Lycoming Engines AEIO-320-D1B, AEIO-320-E1A, AEIO-320-E1B and 215 more. Effective Sep 26, 1979
- [AD 78-23-10](https://openairdocs.org/ad/78-23-10): Center Body Bellows Seal Assembly · Lycoming Engines AEIO-320-D1B, AEIO-320-E1A, AEIO-320-E1B and 218 more. Effective Nov 7, 1978

Historical (superseded or no longer in force):

- [AD 2024-21-02](https://openairdocs.org/ad/2024-21-02) (historical): Engine (Reciprocating) · Lycoming Engines AEIO-320-D1B, AEIO-320-D2B, AEIO-320-E1A and 548 more. Effective Dec 5, 2024
- [AD 2008-08-14](https://openairdocs.org/ad/2008-08-14) (historical): Fuel injection servo plugs · Superior Air Parts AEIO-320-D1B, AEIO-320-D2B, AEIO-320-E1A and 242 more. Effective Apr 29, 2008
- [AD 2008-06-51](https://openairdocs.org/ad/2008-06-51) (historical): Fuel injection servo plugs · Lycoming Engines AEIO-320-D1B, AEIO-320-D2B, AEIO-320-E1A and 235 more
- [AD 2005-26-10](https://openairdocs.org/ad/2005-26-10) (historical): ECi cylinder assemblies. · Lycoming Engines AEIO-320-D1B, AEIO-320-D2B, AEIO-320-E1A and 413 more. Effective Jan 31, 2006
- [AD 98-18-12](https://openairdocs.org/ad/98-18-12) (historical): Fuel Pump · Textron Lycoming, AVCO AEIO-540-D4A5, AEIO-540-D4B5, AEIO-540-D4C5 and 249 more. Effective Sep 28, 1998

## Information bulletins (advisory) (4)

- [SAIB NE-19-08](https://openairdocs.org/saib/NE-19-08): Reciprocating Engine Cylinder Section - Lycoming Engines Parallel Valve Cylinders. Issued May 2, 2019
- [SAIB NE-14-13](https://openairdocs.org/saib/NE-14-13): Reciprocating Engine - Cylinder Mounting Studs. Issued Mar 24, 2014
- [SAIB NE-09-04](https://openairdocs.org/saib/NE-09-04): Fuel Control/Reciprocating Engines. Issued Jan 10, 2009
- [SAIB NE-06-32R1](https://openairdocs.org/saib/NE-06-32R1): Reciprocating Engine - Crankshaft. Issued Sep 10, 2008

## Registered aircraft (2)

- [N10BU](https://openairdocs.org/aircraft/N10BU): [Kitzmiller Douglas A](https://openairdocs.org/faa-owner/KITZMILLER%20DOUGLAS%20A), [Punta Gorda, FL](https://openairdocs.org/faa-place/FL/Punta%20Gorda), built 1953, S/N 666
- [N795KM](https://openairdocs.org/aircraft/N795KM): [Mcilrath Thor H](https://openairdocs.org/faa-owner/MCILRATH%20THOR%20H), [Arlington, WA](https://openairdocs.org/faa-place/WA/Arlington), built 2026, S/N 2310

## NTSB investigations

None matched to aircraft with this engine model.

## FAA accident and incident reports

None matched to aircraft with this engine model.

## STCs that may be installed (OpenAirDocs) (21)

Approved for this engine model: the STC's model list names it on its data sheet, or a series that includes it. In force first, then newest. The registry doesn't record which STCs an aircraft has.

- [STC SE00825WI](https://openairdocs.org/stc/SE00825WI): Installation of Specialty Products Spin-on oil filter on Lycoming Engines. B & C Specialty Products Inc
- [STC SE04349CH](https://openairdocs.org/stc/SE04349CH): Installation of SureFly electronic ignition. SureFly Partners Ltd
- [STC SE01954SE](https://openairdocs.org/stc/SE01954SE): Installation of engine crankcase seal. Ly-Con Rebuilding Company
- [STC SE02352CH](https://openairdocs.org/stc/SE02352CH): Installation of Challenger cleanable oil filter assembly. Challenger Aviation Products Inc
- [STC SE00939WI](https://openairdocs.org/stc/SE00939WI): Installation of B&C Specialty Products Model BC 315-( ) Starter on Lycoming engines. B & C Specialty Products Inc
- [STC SE2387CE](https://openairdocs.org/stc/SE2387CE): Installation of B & C Speciality Products lightweight (10.2 pounds) engine starter P/N BC 315-100-1(12 volt) or P/N BC 315-100-3(24 volt). B & C Specialty Products Inc. Lists HIO-540 Series
- [STC SE03309CH](https://openairdocs.org/stc/SE03309CH): Installation of Engine Preheat Kit, p/n TSP6CYL-2927-115 for 115 volt application. Hartzell Propeller Inc
- [STC SE01966WI](https://openairdocs.org/stc/SE01966WI): Use of GAMI G100UL High Octane Unleaded Avgas in spark ignition piston aircraft engines. General Aviation Modifications Inc
- [STC SE8628SW](https://openairdocs.org/stc/SE8628SW): Installation of oil nozzles for lubrication of cam and filters. Cygnet Aerospace Corp
- [STC SE09445SC](https://openairdocs.org/stc/SE09445SC): Installation of fuel injector nozzles. General Aviation Modifications Inc
- [STC SE4408SW](https://openairdocs.org/stc/SE4408SW): Miscellaneous engine cylinder replacement parts. Continental Motors, Inc. Lists HIO-540 Series
- [STC SE8776SW](https://openairdocs.org/stc/SE8776SW): Installation of coated cylinders and piston rings. Continental Motors, Inc. Lists HIO-540 Series
- [STC SE7582SW](https://openairdocs.org/stc/SE7582SW): Grinding of high compression NITRIDED Cylinders to .010 oversize, as an alternative to chrome plating or rebarreling, and the installation of SL10207 P10 Piston, SL74241 P10 Top and second compression ring, and SL 73857 P10 oil control ring. Superior Air Parts, Inc
- [STC SE00768CH](https://openairdocs.org/stc/SE00768CH): Replace Slick 6000, 6100, 6200 and 6300 series magnetos and TCM/Bendix S6-20, S6-200 and S6-1200 series magnetos with the Champion Limited Authority Spark Advance Regulator (LASARTM) ignition system. Champion Aerospace LLC
- [STC SE01524CH](https://openairdocs.org/stc/SE01524CH): Replace Slick 6000, 6100, 6200, 6300, 4000, 4100, 4200, and 4300 series magnetos and TCM/Bendix S6-20, S6-200, S6-1200, S-20, S-200, and S-1200 series magnetos with Champion Limited Authority Spark Advance Regulator (LASAR ) Model 4755 and 6755 bush kit ignition systems. Champion Aerospace LLC
- [STC SE01930NY](https://openairdocs.org/stc/SE01930NY): Installation of Casper Labs 90 degree oil filter housing adapter. Casper Labs Inc
- [STC SE5743NM](https://openairdocs.org/stc/SE5743NM): Intallation of adapter for externally mounted oil filter. Aviation Development Corporation
- [STC SE00890LA](https://openairdocs.org/stc/SE00890LA): Installation of Nickson's cylinder barrels on Lycoming reciprocating engine models. Nickson's Machine Shop Inc
- [STC SE09492SC](https://openairdocs.org/stc/SE09492SC): Installation and usage of Exxon 20W50 multigrade aircraft engine oil conforming to Exxon Oil formulation WS-3013. Exxon Company USA
- [STC SE80NE](https://openairdocs.org/stc/SE80NE): Installation and usage of Bel-Ray synthetic aviation oil, Bel-Ray Aero 1, (nonsupercharged), horizontally opposed direct drive, aircraft engines of 350 hp. or less. Bel-Ray Company, Inc. Lists HIO-540 Series
- [STC SE128NE](https://openairdocs.org/stc/SE128NE): Use of AMS/OIL 15W 50 synthetic piston aircraft oil in Avco engines. AMS/OIL. Lists HIO-540 Series

## PMA parts (OpenAirDocs) (over 1,000, first 50)

Current parts manufacturer approvals (PMA): parts the FAA has approved companies to make as replacements or modifications. Each record lists its models as free text; OpenAirDocs matched them to this engine model on its data sheet, so check the FAA record before relying on it. Newest first.

- [ES66M19385](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID186804045820251216184409.0001): Clamp, Magneto. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces 66M19385 · Nov 10, 2025
- [ES10-400567](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID182838314420251216184405.0001): Bearing, Ball. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces 10-400567 · Nov 10, 2025
- [ES10-349249](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID172741321620251216184404.0001): Washer, Bowed. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces 10-349249 · Nov 10, 2025
- [ES10-180046-28](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID170373951520251216184357.0001): Sleeve, Clear. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces 10-180046-28 · Nov 10, 2025
- [ES10-349247](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID155835169920251216184407.0001): Retainer, Bearing. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces 10-349247 · Nov 10, 2025
- [ES10-78655](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID148578074420251216184359.0001): Washer, Flat. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces 10-78655 · Nov 10, 2025
- [ES10-35937-24](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID131353354520251216184356.0001): Screw. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces 10-35937-24 · Nov 10, 2025
- [ES-349290-1](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID124195582920251216184349.0001): Magneto Assembly, S-1200 Series, 6 Cyl. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces LW-349290-1, LW-349290-1D, 75454… · Nov 10, 2025
- [ES-349310-1](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID117952123520251216184351.0001): Magneto Assembly, S-1200 Series, 6 Cyl. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces LW-349310-1, LW-349310-1D, 75453… · Nov 10, 2025
- [ES-349370-4](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID117076779520251216184355.0001): Magneto Assembly, S-1200 Series, 6 Cyl. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces LW-349370-4, LW-349370-4D, 75453… · Nov 10, 2025
- [ES10-5752](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID115793636520251216184401.0001): Cable, Clip. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces 10-5752 · Nov 10, 2025
- [ES10-349328](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID114147850320251216184403.0001): Flat Washer. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces 10-349328 · Nov 10, 2025
- [ES10-349221](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID111222593020251216184358.0001): Stud, Hex 10-32. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces 10-349221 · Nov 10, 2025
- [ES10-349242](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID110743662720251216184408.0001): Gear, Spur, 1200 Series, 6-Cyl. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces 10-349242 · Nov 10, 2025
- [ES10-349243-2](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID108636864620251216184402.0001): Cam, 1200. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces 10-349243-2 · Nov 10, 2025
- [AB-160844](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID100141747720251216184413.0001): Spring & Brush Assembly. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces 10-160844 · Nov 10, 2025
- [OC](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID178549155320250923184433.0001): Oil Cooler Preheat Kit. Hartzell Propeller LLC · PMA PQ2040CE · Modification part · Sep 12, 2025
- [SL6](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID151538433320250923185921.0001): Engine Preheat Kit. Hartzell Propeller LLC · PMA PQ2040CE · Modification part · Aug 4, 2025
- [TXPL6](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID146504457020250923185923.0001): Engine Preheat Kit. Hartzell Propeller LLC · PMA PQ2040CE · Modification part · Aug 4, 2025
- [HSS](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID104096221220250923185925.0001): Engine Preheat Kit. Hartzell Propeller LLC · PMA PQ2040CE · Modification part · Aug 4, 2025
- [AA48111-2](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID120682187320240813134136.0001): Oil Filter. Aero Accessories LLC · PMA PQ1206CE · Replaces Aero AccessoriesAA48111Champion… · Jul 12, 2024
- [AB-382585](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID195988018720251216184453.0001): Ignition ContactAssembly. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental10-382585 · Dec 8, 2023
- [AB-157160](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID193485923720251216184437.0001): Screw. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental 10-157160 · Dec 8, 2023
- [AB-400623](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID193069304920251216184444.0001): Ball Bearing. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental… · Dec 8, 2023
- [ES10-35935-6](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID180932652920251216184430.0001): Screw. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental 10-35935-6 · Dec 8, 2023
- [AB-157158](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID173837306320251216184432.0001): Screw. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental MotorsP/N: 10-157158 · Dec 8, 2023
- [AB-92815-37](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID165115893520251216184504.0001): Retaining Ring. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental10-92815-37 · Dec 8, 2023
- [AB-382584](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID164325700920251216184454.0001): Ignition ContactAssembly. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental10-382584 · Dec 8, 2023
- [AB-357173](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID163626963020251216184452.0001): Ignition ContactAssembly. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental10-357173 · Dec 8, 2023
- [AB-349263](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID161733554320251216184505.0001): O-Ring. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental10-349263 · Dec 8, 2023
- [AB-357174](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID152704886320251216184451.0001): Ignition ContactAssembly. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental10-357174 · Dec 8, 2023
- [AB-349652](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID146517788120251216184438.0001): Screw. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental 10-349652 · Dec 8, 2023
- [AB-391213](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID146344589820251216184434.0001): Screw. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental 10-391213 · Dec 8, 2023
- [AB-102083](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID138991042420251216184433.0001): Screw, Distr. Block. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental 10-102083 · Dec 8, 2023
- [AB-90788-5](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID138975580920251216184500.0001): Woodruff Key. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental10-90788-5 · Dec 8, 2023
- [AB-163374](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID138652177520251216184458.0001): Felt Strip. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental 10-163374 · Dec 8, 2023
- [AB-90751-18](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID138224109620251216184503.0001): Cotter Pin. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental 10-90751-18 · Dec 8, 2023
- [AB-86527](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID136544385220251216184459.0001): Lubricant. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental10-86527 · Dec 8, 2023
- [AB-382789](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID131202563120251216184436.0001): Screw. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental 10-382789 · Dec 8, 2023
- [AB-349326](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID129994820320251216184456.0001): Fish Paper. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental10-349326 · Dec 8, 2023
- [AB-50752](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID125758886020251216184457.0001): Felt Washer. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental10-50752 · Dec 8, 2023
- [AB-55501](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID122580157220251216184441.0001): Washer. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental 10-55501 · Dec 8, 2023
- [AB-391309](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID120647802220251216184443.0001): Washer. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental10-391309 · Dec 8, 2023
- [AB-92815-62](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID118430918720251216184503.0001): Retainer Ring. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental10-92815-62 · Dec 8, 2023
- [AB-90751-19](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID111572971120251216184501.0001): Cotter Pin. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental 10-90751-19 · Dec 8, 2023
- [AB-349511](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID103229167720251216184439.0001): Washer. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces Continental 10-349511 · Dec 8, 2023
- [No part number](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID189689408720240301172612.0001): Hartzell Engine Technologies LLC · PMA PQ1383CE · Dec 1, 2023
- [ES10-400671-4](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID177465798120240301172655.0001): 1200 Series Frame. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces 10-400671-4 · Dec 1, 2023
- [No part number](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID170183424420240301172611.0001): Hartzell Engine Technologies LLC · PMA PQ1383CE · Dec 1, 2023
- [ES10-349393-1](https://drs.faa.gov/browse/excelExternalWindow/DRSDOCID148390144020240301172648.0001): Cover, Magneto. Hartzell Engine Technologies LLC · PMA PQ1383CE · Replaces 10-349393-1 · Dec 1, 2023

All of them: https://openairdocs.org/engine/lycoming-hio-540-a1a/pma.md

---
OpenAirDocs.org is an independent research project of [Contrail Labs](https://contraillabs.com/). It is not affiliated with the FAA or the NTSB. Source documents are U.S. government works in the public domain.