# NTSB BFO95FA082: Bellanca 8GCBC, N86587, East Moriches, NY, August 19, 1995

- Type: NTSB accident investigation
- Classification: Accident · Fatal · Field investigation · Final report
- Date: August 19, 1995, 14:40 local (18:40 UTC)
- Place: East Moriches, NY
- Coordinates: 40.810726, -72.760841 (estimated)
- Nearby events: https://openairdocs.org/map.md?lat=40.8107&lon=-72.7608&mi=10
- Phase of flight: [Maneuvering](https://openairdocs.org/ntsb-phases/450) (OpenAirDocs' grouping)
- Highest injury: Fatal
- Injuries: 1 fatal
- Status: Completed, report April 29, 1996
- Report: Approved by Office Director
- Safety recommendations: Yes
- ADs cited in the narratives: AD 87-18-09 (OpenAirDocs)
- NTSB case key (mKey): 9004
- NTSB case page: https://web.ntsb.gov/investigations/?ntsbnumber=BFO95FA082
- NTSB report (PDF, downloads): https://data.ntsb.gov/carol-repgen/api/Aviation/ReportMain/GenerateNewestReport/9004/pdf
- Page: https://openairdocs.org/ntsb/BFO95FA082

## Probable cause

the structural failure of the wing for undetermined reasons.

## Sequence of events

In NTSB's coding before 2008 (https://www.ntsb.gov/GILS/Documents/codman.pdf).

- Airframe/component/system failure/malfunction, maneuvering
  - wing,spar - failure,total (cause)
  - reason for occurrence undetermined (cause)
- In flight collision with terrain/water, descent - uncontrolled

## Analysis

Witnesses stated that the pilot missed the banner pick up on the first pass, and returned for a second attempt.  One witness stated that when the pilot missed the banner pick up again, and began to climb out the second time, '...a portion of the right wing folded back.'  The witness reported that the airplane rolled to the right, and the nose dropped below the horizon.  The airplane impacted terrain, and a postcrash fire ensued.  Winds were reported to be out of the northeast at 10 knots, with gusts to 20 knots.  Postaccident examination of the wing was complicated by fire damage; however, the USDA Forest Products Laboratory examination revealed that the wooden spar failure was '...caused by a force applied in an upward direction...' and that there was '...no apparent [preimpact] problem with the quality of the wooden material....'

## Factual narrative

HISTORY OF FLIGHT

On August 19, 1995, at 1440 eastern daylight time, a Bellanca 8GCBC, N86587, impacted the terrain after a banner pick up attempt at the Lufker Airport in East Moriches, New York. The pilot was fatally injured and the airplane was destroyed. The banner tow operation was conducted under 14 CFR Part 91.  Visualmeteorological conditions prevailed at the time and no  flight plan was filed for the local flight.

According to the Federal Aviation Administration (FAA) Inspector, the pilot had landed approximately an hour prior to the  accident, refueled the airplane and prepared the banner for pick up  at the departure end of runway 36. The pilot took off and was  unsuccessful in  his first attempt to pick up the banner. A witness  stated that after the second attempt to engage the banner failed,  and the airplane was climbing back up to pattern altitude, the  outboard portion of the right wing folded. The airplane rolled right  and started a descent in a nosedown attitude. The airplane was  engulfed in flames within minutes after it impacted the ground  about 100 feet to the right of the turf runway.  Winds were reported  to be out of 060 degrees at 10 knots, with gusts to 20 knots.

PERSONNEL INFORMATION

The pilot held commercial pilot certificate number 141741050, with  Airplane Single and Multi Engine Land privileges, and an instrument  rating.  He was also a certificated flight instructor/instrument flight  instructor. The pilot's logbooks indicated about 1400 hours total  flight time, including approximately 250 hours of banner towing  experience.  He held a Class 1 medical certificate,  with no  restrictions/limitations, issued June 28, 1995.

AIRCRAFT INFORMATION

According to the airplane's logbooks, the accident  airplane had been utilized for agricultural spraying, glider towing, as well as banner towing operations. The maintenance records show that the right wing was removed on December 18, 1989. No specific justification was given for this maintenance action. The right wing was inspected for hidden damage and condition. The logbook entry stated that a wingtip rib was replaced and the fabric on the wing and flap was recovered and finished. The logbook record indicated that the right wing was  reinstalled and operationally checked in accordance with the  maintenance manual.  Review of the maintenance records  revealed that all applicable Airworthiness Directives (AD's) had  been  accomplished.

METEOROLOGICAL INFORMATION

A weather observation recorded at East Hampton Airport at  1450 (located about 25 miles east of the accident site) reported  clear skies; visibility, 10 miles; temperature, 77 degrees; dewpoint,  63 degrees; winds out of 060 degrees at 10 knots, with gusts to  20 knots, and an altimeter setting of 30.11" Hg.

WRECKAGE AND IMPACT INFORMATION

Postaccident investigation revealed that the initial ground impact  occurred approximately 100 yards past the banner pick up  location with the airplane heading approximately 045 degrees.  The airplane came to rest on an approximate 090 degree heading,  and a post impact fire ensued.  Examination of the wreckage  revealed no evidence of preimpact mechanical anomalies associated  with the powerplant, and flight control continuity was verified. There  was no evidence of ground scarring in the banner pick up area on the  runway.  A scattering of wood splinters/chips were found in the banner  pick up area.

The outboard portion of the right wing where a break had occurred was visible in the charred wreckage. The outboard portion of the wing was folded aft and inboard, towards the fuselage. The outboard  (folded) portion of the wing spars exhibited extensive damage from  the postimpact fire.  The attached plastic wingtip showed deformation  and warping. There was no evidence of shattering or impact damage  to the wingtip. The wing spars inboard of the break were not burnt.  The fractured area and a sample of the wooden splinters/chips were sent to the United States Department of Agriculture, Forest Products Laboratory in Madison, Wisconsin for analysis (see TESTS AND RESEARCH).

MEDICAL AND PATHOLOGICAL INFORMATION

The autopsy was performed by Dr. Gerard A. Catanese at the Office of the Medical Examiner, Suffolk County, New York, on August 20, 1995, at 12:00 P.M.

Toxicology was performed by Ph.D. Edward J. Briglia at the Suffolk County, New York, Division of Medical-Legal Investigations and Forensic Sciences. Negative results were reported for all screened drugs and volatiles.

TESTS AND RESEARCH

The United States Department of Agriculture (USDA), Forest Service,  Forest Products Laboratory in Madison, Wisconsin, examined the  fractured area and some wood splinters/chips in an attempt to  determine the cause of the failure.  Their report (File Code number  4700), dated November 2, 1995, indicated that they found no  apparent problem with the quality of the wood used to make the front  and rear spars. The report stated that there was no evidence of  preimpact decay or defects that would predispose the wing spars to  fail. The report stated: "The main structural material is spruce  (most likely sitka) with plywood reinforcing panels composed of birch  on the front spar...The rings per inch are in the normal range for spruce...The spruce from the spar has an oven dry-volume of 12% MC specific gravity of 0.41 which is not significantly higher than the dry  species average of 0.40 listed in the USDA Wood Handbook: Wood as an Engineering Material."

The USDA report also indicated that the wooden splinters/chips found  in the banner pickup area were matched with the wood used in the  spars.  The report stated  "...it is impossible...to say for sure if the  members failed in flight or [if] the failure occurred when the [airplane]  hit the ground.  There is...nothing in the failure surfaces that would  contradict the eyewitness accounts of the crash indicating the  [in flight] partial folding of the outboard portion of the right wing."

ADDITIONAL INFORMATION

The American Champion Aircraft Corporation released a Service Letter, number 406, which highlighted reports on cracks found in wooden spars. The service letter stated that the cracks occurred  "...when the aircraft are subject to very high flight loads, tip  strikes or nose over damage."  In this service letter, the company  outlined the actions recommended for inspection for cracks in  wooden spars, and what actions were recommended by the  American Champion Aircraft in order to be in compliance with  this service letter.

The FAA released Airworthiness Directive (AD) 87-18-09, which  applies to Bellanca Model 8GCBC aircraft (all serial numbers)  certificated in any category when equipped with wooden wing  spars. The AD addressed the potential for inflight structural  failure of the wing.  The Canadian Aviation Authorities believed  that the inspection required by AD 87-18-09 was inadequate for  detecting compression cracks in wooden wing spars.  They  developed and published a more detailed inspection method,  to facilitate crack detection in less accessible areas of the  spars.

## Aircraft

- Registration: [N86587](https://openairdocs.org/deregistered/N86587-2013-09-11), registration cancelled 2013-09-11, S/N 4-74, built 1974 (OpenAirDocs)
- Reported make and model: BELLANCA 8GCBC
- Registry model: [Bellanca 8GCBC](https://openairdocs.org/model/bellanca-8gcbc) (registry code 1220803) (OpenAirDocs)
- Registry engine: [Lycoming O&VO-360 series](https://openairdocs.org/engine/lycoming-o-vo-360-series) (registry code 41514, reciprocating) (OpenAirDocs)
- Category: Airplane
- Serial number: 4-74
- Airframe hours: 3710
- Engines: LYCOMING O-360-C2A 180 horsepower reciprocating
- Damage: Destroyed
- Fire: On-Ground
- Flight: Part 91
- Operator: United Aerial Advertising
- Registered owner: Gsf Holding Corp
- Airworthiness certificate: Standard, Normal
- Last inspection: 100 hour, April 19, 1995, 80 hours before
- Departed: 4NY7
- Airport: 4NY7, Lufker, runway 36, 2,300 × 100 ft, grass/turf

## Flight crew

As NTSB recorded them. NTSB leaves out names.

- Pilot; age 25; commercial; airplane ratings: single-engine land, multi-engine land; instrument ratings: airplane; medical: class 1, valid medical--no waivers/lim.; seat: front; toxicology performed; flight hours: 1,400 total, 250 in this make and model, 250 in the last 90 days, 150 in the last 30 days, 6 in the last 24 hours

## Weather

- Conditions: Visual (VMC), Day
- Wind: 60° at 10 knots, gusting 20
- Visibility: 10 statute miles
- Temperature: 77 °F, dew point 63 °F
- Altimeter: 30.00 inHg
- Observed at: HTO, 25 nm away

## FAA reports on this event (1)

The FAA's own accident and incident reports, matched to the aircraft by N-number and date (OpenAirDocs).

- [Accident 19950819025509A](https://openairdocs.org/incident/19950819025509A), Aug 19, 1995: Bbavia 8GCBC, East Moriches, NY, Destroyed, 1 fatal. Missed banner pickup twice. Began climb right wing folded. Crashed. Burned wood spar failed upward in overstress.

From the NTSB's public API. Aircraft are matched to registry aircraft by N-number and event date, checked against the reported serial number, make and model; the registry's history has gaps, so older matches can be wrong. Compare the reported make and model.

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