# NTSB CHI03IA257: Cessna 650, N122EJ, Chesterfield, MO, August 9, 2003

- Type: NTSB incident investigation
- Classification: Incident · No injuries · Incident investigation · Final report
- Date: August 9, 2003, 12:14 local (17:14 UTC)
- Place: Chesterfield, MO
- Coordinates: 38.661945, -90.651107
- Nearby events: https://openairdocs.org/map.md?lat=38.6619&lon=-90.6511&mi=10
- Phase of flight: [Initial climb](https://openairdocs.org/ntsb-phases/350) (OpenAirDocs' grouping)
- Highest injury: No injuries
- Injuries: 2 uninjured
- Status: Completed, report December 28, 2004
- Report: Approved by Office Director
- Parties: FAA, St. Louis, MO FSDO
- NTSB case key (mKey): 57681
- NTSB case page: https://web.ntsb.gov/investigations/?ntsbnumber=CHI03IA257
- NTSB report (PDF, downloads): https://data.ntsb.gov/carol-repgen/api/Aviation/ReportMain/GenerateNewestReport/57681/pdf
- Page: https://openairdocs.org/ntsb/CHI03IA257

## Probable cause

A partial failure of the rudder control lock fairlead which jammed the rudder cable during takeoff.

## Sequence of events

In NTSB's coding before 2008 (https://www.ntsb.gov/GILS/Documents/codman.pdf).

- Airframe/component/system failure/malfunction, takeoff - initial climb
  - flt control syst,rudder control cable/rod - jammed
  - flight control,gust lock - failure (cause)

## Analysis

The Citation's rudder jammed in the centered position just after liftoff.  The flight crew reported they did not have any trouble controlling the airplane in flight.  The crew stayed near the departure airport as they checked all the systems and attempted to free the rudder.  Unable to free the rudder, they declared an emergency and returned to their departure airport where an uneventful landing was made.  The rudder freed itself as the airplane touched down.  Inspection of the airplane after the incident revealed that a rudder control locking system fairlead came out of its receptacle.  One half of the fairlead was located and the other half was not.  The located half was separated into 3 pieces.

## Factual narrative

On August 9, 2003, at 1214 central daylight time, a Cessna 650, N122EJ, operated by Thunder Air Charter, experienced a jammed rudder just after liftoff from the Spirit of St. Louis Airport (SUS), Chesterfield, Missouri.  The captain and co-pilot were not injured.  The airplane was not damaged.  The 14 CFR Part 91 positioning flight was operating in visual meteorological conditions and an instrument flight rules flight plan was filed.  The intended destination for the flight was Kirksville, Missouri.  However, following the takeoff the flight crew remained in the vicinity of SUS while they evaluated the situation.  They then elected to return to SUS where an uneventful landing was made at 1242.

The captain reported the rudder jammed in the centered position on takeoff.  He attempted to free the rudder several times by using the rudder pedals to no avail.  The flight crew informed the tower of the problem and stated they wanted to stay in the area to troubleshoot the situation.

The captain reported they performed the "Rudder System Jam" checklist and cycled the auto pilot/yaw damper disconnect button several times to no avail.  He stated they checked the circuit breakers, autopilot control panel, rudder bias, hydraulics, electrical system, control lock, control surfaces, and trim settings, all of which appeared normal.  The captain stated they then performed two tower fly-bys and they were informed that nothing appeared out of the ordinary.   The  captain stated there were no problems controlling the airplane inflight, but he was concerned about being able to maintain directional control on the ground, so he declared an emergency and requested that the emergency equipment stand by.  He reported that once the airplane was within landing weight limits and the emergency equipment was in place, a normal landing was made.

The captain reported that the rudder "unjammed" when the airplane touched down and he was able to taxi the airplane back to the hangar.

Inspection of the airplane after the incident revealed that a rudder control locking system fairlead came out of its receptacle.  One half of the fairlead was located and the other half was not.  The located half was separated into 3 pieces.

## Aircraft

- Registration: N122EJ (not matched to a registry record)
- Reported make and model: Cessna 650
- Category: Airplane
- Serial number: 650-0122
- Airframe hours: 5953
- Engines: Garrett TFE 731-3C AR 3650 lbs thrust turbo fan
- Damage: No damage
- Flight: Positioning, Part 91
- Registered owner: Thunder Aviaiton
- Airworthiness certificate: Standard, Normal
- Last inspection: AAIP, August 4, 2003, 1 hours before
- Departed: SUS, Chesterfield, MO
- Destination: IRK, Kirksville, MO
- Flight plan: IFR
- Airport: SUS, Spirit of St. Louis, runway 08L, 8,001 × 150 ft, concrete

## Flight crew

As NTSB recorded them. NTSB leaves out names.

- Pilot; age 51; injuries: none; commercial, airline transport; airplane ratings: single-engine land, multi-engine land; instrument ratings: airplane; medical: class 1, valid medical--w/ waivers/lim; last flight review August 17, 2003; seat: left; flight hours: 18,775 total, 1,360 in this make and model, 16,700 as pilot in command, 47 in the last 90 days, 9 in the last 30 days
- Co-pilot; age 42; injuries: none; airline transport, commercial; airplane ratings: single-engine land, multi-engine land; instrument ratings: airplane; medical: class 1, valid medical--no waivers/lim.; last flight review November 1, 2002; seat: right; flight hours: 12,600 total, 810 in this make and model, 12,000 as pilot in command

## Weather

- Conditions: Visual (VMC), Day
- Wind: 30° at 7 knots
- Visibility: 10 statute miles
- Temperature: 81 °F, dew point 64 °F
- Altimeter: 30.05 inHg
- Observed at: SUS

From the NTSB's public API. Aircraft are matched to registry aircraft by N-number and event date, checked against the reported serial number, make and model; the registry's history has gaps, so older matches can be wrong. Compare the reported make and model.

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