# NTSB LAX04LA257: Ercoupe 415-C, N2542H, Castaic, CA, July 10, 2004

- Type: NTSB accident investigation
- Classification: Accident · No injuries · Limited investigation · Final report
- Date: July 10, 2004, 11:59 local (18:59 UTC)
- Place: Castaic, CA
- Coordinates: 34.529167, -118.649169
- Nearby events: https://openairdocs.org/map.md?lat=34.5292&lon=-118.6492&mi=10
- Phase of flight: [Enroute](https://openairdocs.org/ntsb-phases/400) (OpenAirDocs' grouping)
- Highest injury: No injuries
- Injuries: 1 uninjured
- Status: Completed, report July 7, 2005
- Report: Approved by Office Director
- Parties: Teledyne Continental Motors, Inc., Federal Aviation Administration
- NTSB case key (mKey): 59623
- NTSB case page: https://web.ntsb.gov/investigations/?ntsbnumber=LAX04LA257
- NTSB report (PDF, downloads): https://data.ntsb.gov/carol-repgen/api/Aviation/ReportMain/GenerateNewestReport/59623/pdf
- Page: https://openairdocs.org/ntsb/LAX04LA257

## Probable cause

a catastrophic engine failure due to oil exhaustion, which was caused by the failure of maintenance personnel to completely tighten the oil screen.

## Sequence of events

In NTSB's coding before 2008 (https://www.ntsb.gov/GILS/Documents/codman.pdf).

- Loss of engine power(total) - mech failure/malf, cruise - normal
  - fluid,oil - exhaustion (cause)
  - lubricating system,oil filter/screen - loose (cause)
  - maintenance,inspection - inadequate, other maintenance personnel (cause)
  - fluid,oil - leak
- Forced landing, descent - emergency
- On ground/water collision with object, emergency landing
  - terrain condition - roadway/highway
  - object - vehicle

## Analysis

The airplane collided with an automobile and nosed over during a forced landing on an interstate highway following a catastrophic engine failure.  The pilot was ferrying the airplane to its new owner.  During the ferry flight, the airplane was losing oil so repairs were made.  The last maintenance entry made during the en route repairs stated in part, "Recommended new oil tank as soon as possible."  The ferry pilot continued, and the recommended installation of a new oil tank was not completed.  A few hours south of the airplane's destination, the engine lost power.  Post accident examination revealed oil along the underside of the fuselage and approximately 3/4-quart of oil indicated on the dipstick.  The number 2 connecting rod had separated and the connecting rod and its crankshaft journal were black and blue in color.  The oil screen was removed and it was found to be only finger tight.  The routing of the oil travels from the sump, to the oil pump, through the oil screen, to the engine.  If the screen is loose then oil has the ability to leak out.

## Factual narrative

On July 10, 2004, at 1159 Pacific daylight time, an Ercoupe 415-C, N2542H, force landed on Interstate 5 approximately 3 miles northwest of Castaic, California, after a loss of engine power.  Upon touchdown, the airplane's wing clipped a van, and the airplane came to rest inverted.  The pilot was not injured; the airplane sustained substantial damage.  The airplane departed from the Brackett Field, La Verne, California, at 1111, and was destined  for the Rio Linda Airport, Rio Linda, California.  Visual meteorological conditions prevailed, and no flight plan had been filed.  The pilot was operating the borrowed airplane under the provisions of 14 CFR Part 91.

According to a California Highway Patrol (CHP) sergeant that responded to the scene, the pilot made an emergency landing on northbound Interstate 5 (I-5) after the engine lost power.  Vehicles saw the airplane and slowed; however, upon touchdown the left wing of the airplane clipped a van, and the airplane veered from the highway and came to rest inverted.  Fuel was present at the scene.  The CHP sergeant conducted a breach alcohol content (BAC) test on the pilot at the accident site.  The results indicated a level of .25 and .24 percent.  According to 14 CFR Part 91.17, in part, no person may act or attempt to act as a crewmember of a civil aircraft while having .04 percent by weight or more alcohol in the blood.

The owner of the airplane was contacted.  He purchased the airplane, located in Texas, 2 months prior to the accident and it was being ferried to him by the former owner.  During the flight from Texas to Phoenix, Arizona, the former owner of the airplane reported high oil temperatures.  The airplane was repaired and the new owner hired the pilot through a referral, to ferry the airplane from Phoenix to Rio Linda.

The Federal Aviation Administration (FAA) inspector interviewed the pilot.  The pilot stated that en route to his destination the oil pressure dropped and the engine lost power.  He attempted an emergency landing on I-5 but during the touchdown, the left wing collided with a van.  Post accident examination revealed that oil was present on the bottom side of the fuselage and one propeller blade was bent.

Maintenance records for the airplane indicated that an annual inspection had been completed on February 21, 2004.  On a page dated July, 2004, there was an entry that stated in part, "Recommended new oil tank as soon as possible."  The entry indicated that the engine was examined because it "ran low on oil."

The engine was examined on July 14, 2004, under the auspices of an FAA inspector, by a representative from Teledyne Continental.  The crankshaft would not rotate 360 degrees.  The number 2 connecting rod separated at one bolt and one ear of the rod big end.  The coloration of the connecting rod and its crankshaft journal were black and blue in color.  This coloration was consistent with the number 1 connecting rod and the remainder of the rear section of the crankshaft.  The removal of the oil pressure screen revealed that it was finger tight in the oil screen housing.  The oil dipstick indicated 3/4-quart of oil, and oil was observed on the fuselage bottom.  The routing of the oil travels from the sump, to the oil pump, through the oil screen, to the engine.  If the screen is loose then oil has the ability to leak out.

According to FAA Airman records, the pilot's certificate had been suspended since 1997.

The pilot failed to respond to NTSB Form 6120.1/2.

## Aircraft

- Registration: [N2542H](https://openairdocs.org/deregistered/N2542H-2013-08-22), registration cancelled 2013-08-22, S/N 3167 (OpenAirDocs)
- Reported make and model: Ercoupe 415-C
- Registry model: [Ercoupe 415-C](https://openairdocs.org/model/ercoupe-415-c) (registry code 0420322) (OpenAirDocs)
- Category: Airplane
- Serial number: 3167
- Engines: Continental C85-12F 85 horsepower reciprocating
- Damage: Substantial damage
- Flight: Personal, Part 91
- Operator: Marc South
- Registered owner: James Rezendes
- Airworthiness certificate: Standard, Normal
- Last inspection: Annual, February 21, 2004, 17.6 hours before
- Departed: POC, La Verne, CA
- Destination: L36, Rio LInda, CA

## Flight crew

As NTSB recorded them. NTSB leaves out names.

- Pilot; age 52; injuries: none; commercial; airplane ratings: single-engine land, multi-engine land; instrument ratings: airplane; medical: class 3, valid medical--w/ waivers/lim; seat: left; flight hours: 10,000 total

## Weather

- Conditions: Visual (VMC), Day
- Wind: 270° at 12 knots
- Visibility: 10 statute miles
- Lowest ceiling: none
- Temperature: 93 °F, dew point 14 °F
- Altimeter: 29.97 inHg
- Observed at: PMD, 27 nm away

## FAA reports on this event (1)

The FAA's own accident and incident reports, matched to the aircraft by N-number and date (OpenAirDocs).

- [Accident 20040710012159A](https://openairdocs.org/incident/20040710012159A), Jul 10, 2004: Univar 415C, Gorman, CA, Substantial damage. (-23) A pilot deviation occurred when Mr. Marc south left bracket field without authorization. Mr. Marc south had his pilot certificate suspended in 1996 and…

From the NTSB's public API. Aircraft are matched to registry aircraft by N-number and event date, checked against the reported serial number, make and model; the registry's history has gaps, so older matches can be wrong. Compare the reported make and model.

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