# NTSB MIA93IA168: Boeing 707-341, N107BV, Miami, FL, August 2, 1993 - Type: NTSB incident investigation - Classification: Incident · No injuries · Incident investigation · Final report - Date: August 2, 1993, 18:41 local (22:41 UTC) - Place: Miami, FL - Location: 25.7892° N, 80.2755° W: Placed by OpenAirDocs from NTSB’s distance and direction from MIAMI INTL (MIA), within about a mile (OpenAirDocs) - Nearby events: https://openairdocs.org/map.md?lat=25.7892&lon=-80.2755&mi=10 - Phase of flight: [Initial climb](https://openairdocs.org/ntsb-phases/350) (OpenAirDocs' grouping) - Highest injury: No injuries - Injuries: 3 uninjured - Status: Completed, report August 1, 1994 - Report: Approved by Office Director - NTSB case key (mKey): 37359 - NTSB case page: https://web.ntsb.gov/investigations/?ntsbnumber=MIA93IA168 - NTSB report (PDF, downloads): https://data.ntsb.gov/carol-repgen/api/Aviation/ReportMain/GenerateNewestReport/37359/pdf - Page: https://openairdocs.org/ntsb/MIA93IA168 ## Probable cause THE IMPROPER INSPECTION OF THE ENGINE CORE COWLING, WHICH RESULTED IN FATIGUE CRACKS IN THE FORWARD INBOARD HINGE SUPPORT STRUCTURE TO GO UNDETECTED. THIS RESULTED IN THE HINGE SEPARATING AND THE COWLING SEPARATING IN FLIGHT. ## Sequence of events In NTSB's coding before 2008 (https://www.ntsb.gov/GILS/Documents/codman.pdf). - Airframe/component/system failure/malfunction, takeoff - initial climb - cooling system,cowling - cracked (contributing factor) - maintenance,inspection - not performed, company maintenance personnel (cause) - cooling system,cowling - separation (contributing factor) ## Analysis FLIGHT EXPERIENCED LOSS OF THE NUMBER ONE ENGINE CORE COWLING SHORTLY AFTER LIFTOFF. METALLURGICAL EXAMINATION OF THE SEPARATED COWLING INDICATED THE INBOARD FORWARD COWLING HINGE SUPPORT STRUCTURE HAD FAILED DUE TO FATIGUE. THIS ALLOWED THE COWLING TO OPEN AND THEN SEPARATE FROM THE ENGINE. THE HINGE REMAINED IN PLACE ON THE AIRCRAFT AFTER THE COWLING SEPARATED. THE MANUFACTURER OF THE COWLING, WHICH IS PART OF AN ENGINE HUSH KIT, REQUIRES THE HINGE SUPPORT STRUCTURE BE INSPECTED FOR CRACKS EACH 300 FLIGHT HOURS. ## Factual narrative On August 2, 1993, at 1841 eastern daylight time, a Boeing 707-341, N107BV, operated by Fast Air Carrier, Ltd., as Aero Peru flight 014, 14 CFR Part 129, non-scheduled international cargo service from Miami, Florida, to Lima, Peru, suffered loss of the no.1 engine core cowling during takeoff from Miami International Airport. Visual meteorological conditions prevailed at the time and an instrument flight rules flight plan was filed. The aircraft received minor damage and the three flight crewmembers were not injured. The flight was originating at the time of the incident. The captain wrote in an irregularity report to the company that the no. 1 engine cowling separated on takeoff. They dumped 67,500 pounds of fuel and returned to Miami International Airport for landing. Post incident examination of the aircraft by the NTSB indicated the no. 1 engine core cowling had separated and was found on the runway. The inboard and outboard portions of the cowling were held together by the latching system. All latches were closed. The inboard forward core cowling hinge had separated from the cowling and was still mounted on the aircraft. Metallurgical examination of the separated core cowling components was performed by Frank P. Zakar, Materials Engineering, NTSB, Washington, D.C. The support structure for the inboard forward cowling hinge had separated due to fatigue cracking. (See attached Metallurgist's Factual Report.) The cowling was installed on the aircraft during installation of an engine hush kit. The manufacturer of the cowling system requires that the cowling hinge support structure be inspected for cracks each 300 flight hours. (See attached maintenance manual pages.) At the time of the incident the aircraft was being operated by Fast Air Carrier, Ltd. as a nonscheduled international cargo flight for Aero Peru. The flight was using an Aero Peru flight number. According to Mr. George L. Wellington, Chief, Foreign Air Carrier Licensing Division, U.S. Department of Transportation, Fast Air Carrier, Ltd. did not hold appropriate DOT authority to operate the flight on behalf of Aero Peru. The captain held a U.S. airline transport pilot certificate, issued on the basis of a foreign pilot certificate, valid for U.S. registered civil aircraft B-707 leased to MAS Air Cargo. The captain did not have a valid certificate to operate B-707 aircraft for Fast Air Cargo, Ltd. The captain was not listed on U.S. FAA records as an employee pilot for Fast Air Cargo Ltd. The first officer held a U.S. FAA certificate valid for Fast Air Cargo, Ltd. B-707 operations. The flight engineer did not hold a U.S. FAA certificate valid for Fast Air Cargo Ltd. B-707 operations. The aircraft operator did not file an NTSB incident report as requested by the NTSB and as required by NTSB regulation. ## Aircraft - Registration: N107BV (not matched to a registry record) - Reported make and model: BOEING 707-341 - Category: Airplane - Serial number: 19321 - Airframe hours: 9784 - Engines: P&W JT3D-7 19000 lbs thrust turbo fan - Damage: Minor damage - Flight: Part 129 - Operator: Fast Air Carrier Ltd - Registered owner: Alg, Inc. - Airworthiness certificate: Standard, Transport - Last inspection: Continuous airworthiness, August 2, 1993, 0 hours before - Departed: MIA - Destination: SPIM, LIMA, OF - Flight plan: IFR - Airport: MIA, Miami International, runway 9R, 13,000 × 150 ft, asphalt ## Flight crew As NTSB recorded them. NTSB leaves out names. - Pilot; age 50; airline transport; airplane ratings: multi-engine land; instrument ratings: airplane; medical: unknown; seat: left ## Weather - Conditions: Visual (VMC), Day - Wind: 300° at 13 knots - Visibility: 7 statute miles - Lowest ceiling: none - Temperature: 88 °F, dew point 73 °F - Altimeter: 30.00 inHg - Observed at: MIA, 1 nm away From the NTSB's public API. Aircraft are matched to registry aircraft by N-number and event date, checked against the reported serial number, make and model; the registry's history has gaps, so older matches can be wrong. Compare the reported make and model. --- OpenAirDocs.org is an independent research project of [Contrail Labs](https://contraillabs.com/). It is not affiliated with the FAA or the NTSB. Source documents are U.S. government works in the public domain.