# Boeing Alert Requirements Bulletin 727-53A0235 RB: No revision named

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- Document: [Boeing Alert Requirements Bulletin 727-53A0235 RB](https://openairdocs.org/service-documents/boeing/727-53a0235-rb.md)
- Title as filed: RB 727-53A0235-00--
- Pages: 18
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## Text

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### Page 1

Commercial 
Airplanes
727
Requirements Bulletin
ALERT
Number: 727-53A0235 RB
Original Issue: October 12, 2017
ATA System: 5311
SUBJECT: FUSELAGE - Body Station 259.5 - Frame Inspection From The First Stiffener Above
Stringer S-10 to S-13, Left and Right Side.
Export of this technology is controlled under the United States Export Administration Regulations (EAR) (15
CFR 300-774). An export license may be required before it is used for development, production or use by foreign
persons from specific countries. The controller of this data has the individual responsibility to abide by all export
laws.
9E991ECCN:
BOEING PROPRIETARY, CONFIDENTIAL AND/OR TRADE SECRET
Copyright © 2017 Boeing.
Unpublished Work. All Rights Reserved.
Treatment of this document and its content is governed by contract with Boeing. Rights to use this document
are licensed on a per aircraft basis and such rights may not be transferable. For more information, contact The
Boeing Company.
Boeing, the Boeing signature, the Boeing symbol, 707, 717, 727, 737, 747, 757, 767, 777, 787, Dreamliner,
BBJ, DC-8, DC-9, DC-10, KC-10, KC-46, KDC-10, MD-10, MD-11, MD-80, MD-88, MD-90, P-8, Poseidon and
Boeing liveries are all trademarks owned by The Boeing Company; and no trademark license is granted in
connection with this document unless provided in writing by Boeing.
Original Issue: October 12, 2017
727-53A0235 RB
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2.0

### Page 2

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REQUIREMENTS BULLETIN 727-53A0235
ALERTALERT
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### Page 3

Table of Contents
1. EFFECTIVITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
A. Airplanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
B. Spares Affected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. CONCURRENT REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. COMPLIANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. APPROVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5. ACCOMPLISHMENT INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
B. Work Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FIGURE 1: LEFT SIDE - HIGH FREQUENCY EDDY CURRENT (HFEC) AND LOW FREQUENCY EDDY
CURRENT (LFEC) INSPECTIONS OF THE STA 259.5 BULKHEAD FRAME WEB FROM THE
FIRST STIFFENER ABOVE S-10 TO S-13 . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FIGURE 2: RIGHT SIDE - HIGH FREQUENCY EDDY CURRENT (HFEC) AND LOW FREQUENCY EDDY
CURRENT (LFEC) INSPECTIONS OF THE STA 259.5 BULKHEAD FRAME WEB FROM THE
FIRST STIFFENER ABOVE S-10 TO S-13 . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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REQUIREMENTS BULLETIN 727-53A0235
ALERTALERT

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Export Controlled ECCN: 9E991 - BOEING
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REQUIREMENTS BULLETIN 727-53A0235
ALERTALERT
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### Page 5

Commercial 
Airplanes
727
Requirements Bulletin
ALERT
Number: 727-53A0235 RB
Original Issue: October 12, 2017
ATA System: 5311
SUBJECT: FUSELAGE - Body Station 259.5 - Frame Inspection From The First Stiffener Above
Stringer S-10 to S-13, Left and Right Side.
THIS DOCUMENT IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN
PARAGRAPH 1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND THIS DOCUMENT
TO THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS DOCUMENT TO THE
NEW OWNER. THIS IS AN ENHANCED REQUIRED FOR COMPLIANCE DOCUMENT. THE BOEING
PROCESSES USED TO CREATE THE SERVICE BULLETIN (SB) AND THE REQUIREMENTS BULLETIN
(RB) ENSURE THAT THE INFORMATION BETWEEN "RC START" AND "RC END" IN THE SB ARE IDENTICAL
TO THE INFORMATION IN THE SAME SECTIONS (COMPLIANCE, WORK INSTRUCTIONS…) OF THE RB
WHICH THE SB REFERS TO AS THE RELATED DOCUMENT.
1. EFFECTIVITY
A. Airplanes
This bulletin is applicable to all 727-100/100C/200/200F, 727C Airplanes, line numbers 1 through 1832.
B. Spares Affected
None.
2. CONCURRENT REQUIREMENTS
None.
3. COMPLIANCE
The Federal Aviation Administration (FAA) will possibly release an Airworthiness Directive related to
Requirements Bulletin 727-53A0235 RB. The Airworthiness Directive will make the compliance tasks and
times given in Requirements Bulletin 727-53A0235 RB mandatory.
Do the required actions in accordance with the Accomplishment Instructions.
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### Page 6

Table 1: High Frequency Eddy Current (HFEC) and Low Frequency Eddy Current (LFEC) inspections
of the STA 259.5 bulkhead frame web from the first stiffener above S-10 to S-13 left and right side
for any crack.
Repeat Interval
(Not to Exceed)
Compliance TimeActionCondition
-Within 1,000 flight
cycles after the
original issue date
of Requirements
Bulletin 727-
53A0235 RB.
Do High Frequency Eddy
Current (HFEC) Eddy Current
(LFEC) inspections of the STA
259.5 bulkhead frame web
from the first stiffener above
S-10 to S-13 left and right side
for any crack. (a)
All Airplanes.
-Before further
flight.
(ACTION 1):
Contact the Boeing Company
for repair instructions and do
the repair.
CONDITION 1:
ANY CRACK FOUND.
8,600 flight cycles.-(ACTION 2):
Repeat High Frequency Eddy
Current (HFEC) and Low Fre-
quency Eddy Current (LFEC)
inspections of the STA 259.5
bulkhead frame web from the
first stiffener above S-10 to S-
13 left and right side for any
crack. (a)
8,600 flight cycles.-Repeat High Frequency Eddy
Current (HFEC) and Low Fre-
quency Eddy Current (LFEC)
inspections of the STA 259.5
bulkhead frame web from the
first stiffener above S-10 to S-
13 left and right side for any
crack. (a)
CONDITION 2:
NO CRACK FOUND.
(a) It is not required to do the inspections in accordance with Requirements Bulletin 727-53A0235
RB in areas where an existing repair covers the inspection area and meets the following
criteria:
1. The repair was installed after the Original Issue date of Requirements Bulletin
727-53A0235 RB.
AND
2. The repair was approved by the Boeing Organization Designation Authorization
(ODA) via an FAA Form 8100-9.
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REQUIREMENTS BULLETIN 727-53A0235
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### Page 7

4. APPROVAL
This Requirements Bulletin was examined by the Federal Aviation Administration (FAA). The changes
specified in this document comply with the applicable regulations and are FAA approved, as well as European
Aviation Safety Agency (EASA)/Joint Aviation Authorities (JAA) approved for all EASA/JAA approved
airplanes listed in the service bulletin effectivity. This document and its approval were based on the airplane
in its original Boeing delivery configuration or as modified by other Boeing changes.
If an airplane has a non-Boeing modification or repair that affects a component or system also affected by
this Requirements Bulletin, the operator is responsible for obtaining appropriate regulatory agency approval
before incorporating this Requirements Bulletin.
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REQUIREMENTS BULLETIN 727-53A0235
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ALERTALERT
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### Page 9

5.    ACCOMPLISHMENT INSTRUCTIONS
A. GENERAL INFORMATION
NOTE: 1. Unless shown differently, these dimensions and tolerances are used:
– Linear dimensions are in inches
– Tolerance on linear dimensions, other than rivet and bolt edge margins, is plus
or minus 0.03 inch
– Tolerance on rivet and bolt edge margin is plus or minus 0.05 inch
– Angular tolerance is plus or minus 2 degrees
– Hole dimensions for standard solid rivets and fasteners are in Structural Repair
Manual (SRM) Chapter 51
– Torque Values:
— Values for structural fasteners are given in 727 Structural Repair Manual,
Chapter 51.
— Values for airframe maintenance tasks are included in Chapter 20 of 727
Aircraft Maintenance Manual (AMM).
2. Use the approved fastener, process and material substitutions in accordance with
SRM Chapter 51.
3. These work instructions refer to procedures included in other Boeing documents.
When the words "refer to" are used and the operator has an accepted alternative
procedure, the accepted alternative procedure can be used. When the words "in
accordance with" are included in the instruction, the procedure in the Boeing document
must be used.
4. The instructions in Paragraph 3.B., Work Instructions and the figures can include
operation of tools or test equipment. Boeing Engineering Tool Drawings, the Illustrated
Tool and Equipment Manual, and the Special Tool and Ground Handling Drawing
Index contain data on versions of the tools or test equipment that you can use. It is
permitted to use replaced tools. It is not permitted to use superseded tools.
5. If it is necessary to remove more parts for access, you can remove those parts. If
you can get access without removing identified parts, it is not necessary to remove
all of the identified parts. Jacking and shoring limitations must be observed.
6. Where the work instructions include installation of a kept part, a new or serviceable
part with the same part number can be installed as an alternative to the kept part.
7. If shading is used, shaded areas in Figures are to separate the non-critical and
non-authoritative information from the critical and authoritative information.
8. Use of colors in Figures is based on guidance from the ATA e-Business Program
(ATA) iSpec 2200.
9. The compliance times for the actions in Paragraph 3.B., WORK INSTRUCTIONS
are in Paragraph 1.E., Compliance.
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### Page 10

10. This is an Enhanced Required for Compliance document. There will be a separate
Service Bulletin (SB) and a separate Requirements Bulletin (RB). If an RB is mandated
by an Airworthiness Directive (AD), then all applicable requirements specified in the
RB must be done. For the related SB, some locations are marked RC Start and RC
End to identify the requirements that are restated from the RB. For the related SB,
the areas between RC Start and RC End, including sub-steps and any figures
identified between RC Start and RC End, must be done to comply with the AD.
Therefore, an Alternative Method of Compliance (AMOC) is required for any deviations
to steps between RC Start and RC End, including substeps and identified figures.
For the related SB, the steps not between RC Start and RC End may be deviated
from using accepted methods in accordance with the operator's maintenance or
inspection program without obtaining approval of an AMOC; this is provided that the
steps between RC Start and RC End, including sub-steps and identified figures, can
still be done as specified, and the airplane can be put back in an airworthy condition.
Figures not required for compliance are omitted from the RB.
11. This is an Enhanced Required for Compliance document. The Boeing processes
used to create the Service Bulletin (SB) and the Requirements Bulletin (RB) ensure
that the information between "RC Start" and "RC End" in the SB are identical to the
information in the same sections (Compliance, Work Instructions...) of the RB which
the SB refers to as the related document.
12. Boeing Service Letter 727-SL-51-041, Damage Reporting and Repair Plan/Design
Guidelines, is an acceptable procedure to request information from Boeing for
additional structural repair instructions. The Service Letter describes what information
must be provided to Boeing before a structural repair can be provided.
13. When more than one OPTION is given for a CONDITION, do only one of the OPTION
numbers. When more than one ACTION is given for a CONDITION number or an
OPTION number, do all of the ACTION numbers for that CONDITION number or
OPTION number.
B. WORK INSTRUCTIONS
Actions Required for Compliance:
1. Requirements
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### Page 11

Table 1: High Frequency Eddy Current (HFEC) and Low Frequency Eddy Current (LFEC) inspection of
STA 259.5 bulkhead frame web from the first stiffener above S-10 to S-13 left and right side for any crack.
Refer to the listed proce-
dures in SB 727-53A0235
Original Issue or later
approved revisions as an
accepted procedure
Method of ComplianceActionCondition
ACCESS: PART 1: OPEN
ACCESS TO THE STA
259.5 BULKHEAD FRAME
WEB FROM THE FIRST
STIFFENER ABOVE S-10
TO S-13 LEFT AND
RIGHT SIDE.
-Do High Frequency Eddy
Current (HFEC) and Low
Frequency Eddy Current
(LFEC) inspections of the
STA 259.5 bulkhead frame
web from the first stiffener
above S-10 to S-13 left
and right side for any
crack. (a)
All Airplanes.
-FIGURE 1 and FIGURE 2.
RESTORATION: PART 2:
CLOSE ACCESS TO THE
STA 259.5 BULKHEAD
FRAME WEB FROM THE
FIRST STIFFENER
ABOVE S-10 TO S-13
LEFT AND RIGHT SIDE.
-(ACTION 1):
Contact the Boeing Compa-
ny for repair instructions
and do the repair.
CONDITION 1:
ANY CRACK FOUND.
ACCESS: PART 1: OPEN
ACCESS TO THE STA
259.5 BULKHEAD FRAME
WEB FROM THE FIRST
STIFFENER ABOVE S-10
TO S-13 LEFT AND
RIGHT SIDE.
-(ACTION 2):
Repeat High Frequency
Eddy Current (HFEC) and
Low Frequency Eddy Cur-
rent (LFEC) inspections of
the STA 259.5 bulkhead
frame web from the first
stiffener above S-10 to S-
13 left and right side for
any crack. (a)
-FIGURE 1 and FIGURE 2.
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REQUIREMENTS BULLETIN 727-53A0235
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### Page 12

Table 1: High Frequency Eddy Current (HFEC) and Low Frequency Eddy Current (LFEC) inspection of
STA 259.5 bulkhead frame web from the first stiffener above S-10 to S-13 left and right side for any crack.
Refer to the listed proce-
dures in SB 727-53A0235
Original Issue or later
approved revisions as an
accepted procedure
Method of ComplianceActionCondition
RESTORATION: PART 2:
CLOSE ACCESS TO THE
STA 259.5 BULKHEAD
FRAME WEB FROM THE
FIRST STIFFENER
ABOVE S-10 TO S-13
LEFT AND RIGHT SIDE.
--CONDITION 2:
NO CRACK FOUND.
ACCESS: PART 1: OPEN
ACCESS TO THE STA
259.5 BULKHEAD FRAME
WEB FROM THE FIRST
STIFFENER ABOVE S-10
TO S-13 LEFT AND
RIGHT SIDE.
-Repeat High Frequency
Eddy Current (HFEC) and
Low Frequency Eddy Cur-
rent (LFEC) inspections of
the STA 259.5 bulkhead
frame web from the first
stiffener above S-10 to S-
13 left and right side for
any crack. (a) -FIGURE 1 and FIGURE 2.
(a) It is not required to do the inspections in accordance with Requirements Bulletin 727-53A0235 RB in areas
where an existing repair covers the inspection area and meets the following criteria:
1. The repair was installed after the Original Issue date of Requirements Bulletin 727-53A0235 RB.
AND
2. The repair was approved by the Boeing Organization Designation Authorization (ODA) via an
FAA Form 8100-9.
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REQUIREMENTS BULLETIN 727-53A0235
ALERTALERT

### Page 13 (OCR)

REQUIREMENTS BULLETIN 727-53A0235
ALERT  ALERT
STA
259.5
S-10L -
OUTER CHORD
S-11L
TYPICAL CRACK  STIFFENER
WEB
A~
S-12L  INNER CHORD
+
O  STIFFENER
S-13L -  +  + +
INBD
HFEC INSPECTION AREA  A-A  2583519
FIGURE 1: LEFT SIDE - HIGH FREQUENCY EDDY CURRENT (HFEC) AND LOW FREQUENCY EDDY
CURRENT (LFEC) INSPECTIONS OF THE STA 259.5 BULKHEAD FRAME WEB FROM THE FIRST
STIFFENER ABOVE S-10 TO S-13
(SHEET 1 OF 3)
Original Issue: October 12, 2017
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PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.  13 of 18

### Page 14 (OCR)

REQUIREMENTS BULLETIN 727-53A0235
ALERT  ALERT
OUTBOARD  EDGE OF WEB  WEB
®
THIRD
• FASTENER
LOCATION
• STIFFENER
OUTER CHORD
HFEC INSPECTION AREA
LFEC INSPECTION AREA  2583515
FIGURE 1: LEFT SIDE - HIGH FREQUENCY EDDY CURRENT (HFEC) AND LOW FREQUENCY EDDY
CURRENT (LFEC) INSPECTIONS OF THE STA 259.5 BULKHEAD FRAME WEB FROM THE FIRST
STIFFENER ABOVE S-10 TO S-13
(SHEET 2 OF 3)
Original Issue: October 12, 2017
Export Controlled ECCN: 9E991 - BOEING  PROPRIETARY - Copyright © Unpublished  727-53A0235 RB
Work - See page 1 for details.  14 of 18

### Page 15

The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
numbers shown below are the number of parts necessary for this figure.
More DataQtyIdentificationNameTaskStep
(a)(d)165-16310-3Bulkhead Frame WebInspect1
(b)(d)165-16310-3Bulkhead Frame WebInspect2
(c)(d)165-16310-3Bulkhead Frame WebInspect3
(a) Do an HFEC inspection of the bulkhead frame web around the fasteners for any crack in accordance with
727 NDT Manual Part 6, 51-00-00 Procedure 4 or Procedure 23. Do the inspection from the aft side of
the bulkhead frame.
(b) Do an LFEC inspection of the bulkhead frame web around the fasteners through the stiffener for any
crack in accordance with 727 NDT Manual Part 6, 51-00-26. Do the inspection from the aft side of the
bulkhead frame.
(c) Do an HFEC inspection of the bulkhead frame web along the edge of the bulkhead frame web stiffener
from the outboard end to the location on the web that is adjacent to the third fastener on the stiffener
when counted from the outboard edge for any crack in accordance with 727 NDT Manual Part 6, 51-00-
00 Procedure 4 or Procedure 23. Do the inspection from the aft side of the bulkhead frame.
(d) It is not required to do the inspections in accordance with Requirements Bulletin 727-53A0235 RB in areas
where an existing repair covers the inspection area provided:
1. The repair was installed after the Original Issue date of Requirements Bulletin 727-53A0235 RB.
AND
2.The repair was approved by the Boeing Organization Designation Authorization (ODA) via an FAA Form
8100-9.
FIGURE 1: LEFT SIDE - HIGH FREQUENCY EDDY CURRENT (HFEC) AND LOW FREQUENCY EDDY
CURRENT (LFEC) INSPECTIONS OF THE STA 259.5 BULKHEAD FRAME WEB FROM THE FIRST
STIFFENER ABOVE S-10 TO S-13
(SHEET 3 OF 3)
Export Controlled ECCN: 9E991 - BOEING
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Work - See page 1 for details.
Original Issue: October 12, 2017
727-53A0235 RB
15 of 18
REQUIREMENTS BULLETIN 727-53A0235
ALERTALERT

### Page 16 (OCR)

REQUIREMENTS BULLETIN 727-53A0235
ALERT  ALERT
STA
259.5
~S-10R
OUTER CHORD
STIFFENER
• S-11R
WEB  TYPICAL CRACK
INNER CHORD
- S-12R
STIFFENER  +
+  +  - S-13R
+
HFEC INSPECTION AREA  INBD  A-A  2583520
FIGURE 2: RIGHT SIDE - HIGH FREQUENCY EDDY CURRENT (HFEC) AND LOW FREQUENCY EDDY
CURRENT (LFEC) INSPECTIONS OF THE STA 259.5 BULKHEAD FRAME WEB FROM THE FIRST
STIFFENER ABOVE S-10 TO S-13
(SHEET 1 OF 3)
Original Issue: October 12, 2017
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PROPRIETARY - Copyright © Unpublished
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### Page 17 (OCR)

REQUIREMENTS BULLETIN 727-53A0235
ALERT  ALERT
OUTBOARD
WEB  EDGE OF WEB
THIRD
FASTENER
LOCATION
STIFFENER  INBD
OUTER CHORD
HFEC INSPECTION AREA
LFEC INSPECTION AREA
2583518
FIGURE 2: RIGHT SIDE - HIGH FREQUENCY EDDY CURRENT (HFEC) AND LOW FREQUENCY EDDY
CURRENT (LFEC) INSPECTIONS OF THE STA 259.5 BULKHEAD FRAME WEB FROM THE FIRST
STIFFENER ABOVE S-10 TO S-13
(SHEET 2 OF 3)
Original Issue: October 12, 2017
PROPRIETARY - Copyright © Unpublished  Export Controlled ECCN: 9E991 - BOEING  727-53A0235 RB
Work - See page 1 for details.  17 of 18

### Page 18

The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
numbers shown below are the number of parts necessary for this figure.
More DataQtyIdentificationNameTaskStep
(a)(d)165-16310-4Bulkhead Frame WebInspect1
(b)(d)165-16310-4Bulkhead Frame WebInspect2
(c)(d)165-16310-4Bulkhead Frame WebInspect3
(a) Do an HFEC inspection of the bulkhead frame web around the fasteners for any crack in accordance with
727 NDT Manual Part 6, 51-00-00 Procedure 4 or Procedure 23. Do the inspection from the aft side of
the bulkhead frame.
(b) Do an LFEC inspection of the bulkhead frame web around the fasteners through the stiffener for any
crack in accordance with 727 NDT Manual Part 6, 51-00-26. Do the inspection from the aft side of the
bulkhead frame.
(c) Do an HFEC inspection of the bulkhead frame web along the edge of the bulkhead frame web stiffener
from the outboard end to the location on the web that is adjacent to the third fastener on the stiffener
when counted from the outboard edge for any crack in accordance with 727 NDT Manual Part 6, 51-00-
00 Procedure 4 or Procedure 23. Do the inspection from the aft side of the bulkhead frame.
(d) It is not required to do the inspections in accordance with Requirements Bulletin 727-53A0235 RB in areas
where an existing repair covers the inspection area provided:
1. The repair was installed after the Original Issue date of Requirements Bulletin 727-53A0235 RB.
AND
2. The repair was approved by the Boeing Organization Designation Authorization (ODA) via an FAA
Form 8100-9.
FIGURE 2: RIGHT SIDE - HIGH FREQUENCY EDDY CURRENT (HFEC) AND LOW FREQUENCY EDDY
CURRENT (LFEC) INSPECTIONS OF THE STA 259.5 BULKHEAD FRAME WEB FROM THE FIRST
STIFFENER ABOVE S-10 TO S-13
(SHEET 3 OF 3)
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REQUIREMENTS BULLETIN 727-53A0235
ALERTALERT

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