# Boeing Alert Service Bulletin 737-53A1325: No revision named

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- Title as filed: U.S. DOT/FAA - Service Bulletin
- Pages: 138
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### Page 1

Commercial 
Airplanes
737
Service Bulletin
ALERT
Number: 737-53A1325
Original Issue: December 03, 2013
ATA System: 5311
SUBJECT: FUSELAGE - Frames and Bulkheads - Body Station (STA) 727 Bulkhead Lower Frame
Web and Inner Chord - Inspection, Preventive Modification and Repair
Export of this technology is controlled under the United States Export Administration Regulations (EAR) (15
CFR 300-774). An export license may be required before it is used for development, production or use by foreign
persons from specific countries. The controller of this data has the individual responsibility to abide by all export
laws.
9E991ECCN:
BOEING PROPRIETARY, CONFIDENTIAL AND/OR TRADE SECRET
Copyright © 2013 Boeing.
Unpublished Work. All Rights Reserved.
Treatment of this document and its content is governed by contract with Boeing. Rights to use this document
are licensed on a per aircraft basis and such rights may not be transferable. For more information, contact The
Boeing Company.
Boeing, the Boeing signature, the Boeing symbol, 707, 717, 727, 737, 747, 757, 767, 777, 787, Dreamliner,
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Table of Contents
Summary ...................................................... 5
1. PLANNING INFORMATION ........................................ 9
A. Effectivity ................................................ 9
1. Airplanes ............................................. 9
2. Spares Affected ........................................ 1 2
B. Concurrent Requirements ...................................... 1 2
C. Reason ................................................ 1 2
D. Description .............................................. 1 3
E. Compliance .............................................. 1 4
F. Approval ............................................... 2 3
G. Manpower .............................................. 2 3
H. Weight and Balance Changes .................................... 2 6
I. Electrical Load Data ......................................... 2 6
J. References .............................................. 2 6
1. Existing Data: ......................................... 2 6
2. Data Supplied with this Service Bulletin: ........................... 2 7
3. Installation Drawings Used in the Preparation of this Service Bulletin: ........... 2 7
K. Publications Affected ........................................ 2 7
L. Interchangeability and Intermixability of Parts ........................... 2 7
M. Software Accomplishment Summary ................................ 2 7
2. MATERIAL INFORMATION ........................................ 2 9
A. Material - Price and Availability ................................... 2 9
B. Industry Support Information .................................... 2 9
C. Parts Necessary for Each Airplane ................................. 3 0
1. Kits/Parts: ........................................... 3 0
2. Parts and Materials Supplied by the Operator: ........................ 3 4
3. Parts Modified and Reidentified: ............................... 3 4
4. Parts Removed and Not Replaced: .............................. 3 4
D. Parts Necessary to Change Spares ................................. 3 4
E. Special Tooling - Price and Availability ............................... 3 4
F. Special Tooling Necessary to do this Service Bulletin ....................... 3 5
3. ACCOMPLISHMENT INSTRUCTIONS .................................. 3 7
A. GENERAL INFORMATION ..................................... 3 7
B. WORK INSTRUCTIONS ....................................... 3 8
FIGURE 1: BODY STATION (STA) 727 LOWER FRAME WEB AND INNER CHORD - INSPECTION - LEFT
AND RIGHT SIDE [Group 1] .................................. 4 5
FIGURE 2: BODY STATION (STA) 727 LOWER FRAME WEB AND INNER CHORD - INSPECTION -
RIGHT SIDE [Group 2-3] .................................... 4 9
FIGURE 3: BODY STATION (STA) 727 LOWER FRAME PREVENTIVE MODIFICATION - LEFT SIDE
[Group 1] ............................................ 5 2
FIGURE 4: BODY STATION (STA) 727 LOWER FRAME PREVENTIVE MODIFICATION - RIGHT SIDE
.................................................. 5 7
FIGURE 5: BODY STATION (STA) 727 LOWER FRAME REPAIR 1 - LEFT SIDE [Group 1] ..... 6 2
FIGURE 6: BODY STATION (STA) 727 LOWER FRAME REPAIR 1 - RIGHT SIDE .......... 6 9
FIGURE 7: BODY STATION (STA) 727 LOWER FRAME REPAIR 2 - LEFT SIDE [Group 1] ..... 7 6
FIGURE 8: BODY STATION (STA) 727 LOWER FRAME REPAIR 2 - RIGHT SIDE .......... 8 5
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FIGURE 9: BODY STATION (STA) 727 LOWER FRAME REPAIR 3 - LEFT SIDE [Group 1] ..... 9 4
FIGURE 10: BODY STATION (STA) 727 LOWER FRAME REPAIR 3 - RIGHT SIDE ......... 1 0 3
FIGURE 11: LEFT SIDE - LOWER FRAME WEB AND INNER CHORD - POST REPAIR 1 INSPECTIONS
[Group 1, 3] .......................................... 1 1 2
FIGURE 12: RIGHT SIDE - LOWER FRAME WEB AND INNER CHORD - POST REPAIR 1 INSPECTIONS
................................................. 1 1 5
FIGURE 13: LEFT SIDE - LOWER FRAME WEB AND INNER CHORD - POST REPAIR 2 INSPECTIONS
[Group 1] ............................................ 1 1 8
FIGURE 14: RIGHT SIDE - LOWER FRAME WEB AND INNER CHORD - POST REPAIR 2 INSPECTIONS
................................................. 1 2 1
FIGURE 15: LEFT SIDE - LOWER FRAME WEB AND INNER CHORD - POST REPAIR 3 INSPECTIONS
[Group 1] ............................................ 1 2 4
FIGURE 16: RIGHT SIDE - LOWER FRAME WEB AND INNER CHORD - POST REPAIR 3 INSPECTIONS
................................................. 1 2 7
FIGURE 17: LEFT SIDE - LOWER FRAME WEB AND INNER CHORD - POST PREVENTIVE MODIFICATION
INSPECTIONS [Group 1] ................................... 1 3 0
FIGURE 18: RIGHT SIDE - LOWER FRAME WEB AND INNER CHORD - POST PREVENTIVE
MODIFICATION INSPECTIONS ............................... 1 3 3
APPENDIX A: COMPLIANCE FLOW DIAGRAM FOR STA 727 FRAME INSPECTION, REPAIR AND
MODIFICATION [Group 1] .................................. 1 3 6
APPENDIX B: COMPLIANCE FLOW DIAGRAM FOR RIGHT SIDE STA 727 FRAME INSPECTION, REPAIR
AND MODIFICATION [Group 2] ............................... 1 3 7
APPENDIX C: COMPLIANCE FLOW DIAGRAM FOR STA 727 FRAME INSPECTION, REPAIR AND
MODIFICATION [Group 3] .................................. 1 3 8
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Commercial 
Airplanes
737
Service Bulletin
ALERT
SummaryNumber: 737-53A1325Original Issue: December 03, 2013
ATA System: 5311
SUBJECT: FUSELAGE - Frames and Bulkheads - Body Station (STA) 727 Bulkhead Lower Frame
Web and Inner Chord - Inspection, Preventive Modification and Repair
THIS BULLETIN IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN PARAGRAPH
1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND THIS SERVICE BULLETIN TO
THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS SERVICE BULLETIN TO
THE NEW OWNER.
CONCURRENT REQUIREMENTS
None.
BACKGROUND
The inspections given in this service bulletin will detect cracks in the Body Station (STA) 727 bulkhead lower
frame web and inner chord before they reach a critical length. The changes given in this service bulletin will
decrease the occurrence of cracks at the STA 727 bulkhead lower frame web and inner chord. This area is a
primary structural element (PSE). If the inspections given in this service bulletin are not accomplished undetected
cracks could result in severed frames and induced skin cracks at these locations. This could lead to rapid
decompression of the fuselage.
The STA 727 bulkhead lower frames have been determined to be structure that is susceptible to Widespread
Fatigue Damage (WFD).
Boeing has received reports of cracking on four airplanes in the lower bulkhead frame as shown in the service
history table below.
Service History - Model 737-600/-700
ReportFlight Cycles/Flight-
hours
One crack extending 0.25 inches outboard from the fastener hole. (a)25,544/ 44,100
One crack extending 0.50 inches outboard from the fastener hole. (a)23,682/ 40,381
One crack extending 0.50 inch outboard from the fastener hole, and one crack
extending inboard through the frame radius into the inner chord flange. (a)
25,616/ 44,061
One crack was found at a fastener in the STA 727 frame web at Left Buttock Line
(LBL) 60. The crack measures 0.50 inch, extending inboard. (a)
25,435/43,543
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Service History - Model 737-600/-700
ReportFlight Cycles/Flight-
hours
(a) All cracks reported occur in the lower frame web and originates at the 5/16 Inch diameter fastener
location adjacent to the inboard chord and common to the STA 727 bulkhead compression chord.
737-600/700 airplanes after line number 1179 have a different frame assembly installed in production that has
a thicker web and chord in the areas prone to cracking.
Airplanes variable number YA026, YA035, and YA036 had a repair installed in the left side STA 727 Bulkhead
lower frame web before the original issue of this service bulletin.
Airplane variable number YA075 had a repair, which is equivalent to Repair 1 in this service bulletin, installed
in the left side STA 727 Bulkhead lower frame web before the original issue of this service bulletin.
Boeing Service Related Problem (SRP) 737NG-53-0384 is related to this service bulletin.
This table is provided to operators for planning purposes only. Refer to the applicable sections for more
information.
ReferenceAffectedPlanning Data
Paragraph 1.A.2., Spares AffectedNoSpares Affected
Paragraph 1.E., Compliance and Paragraph
1.F., Approval
YesAD Related
Paragraph 1.H., Weight and Balance ChangesYesWeight and Balance Change
Paragraph 1.I., Electrical Load DataNoElectrical Load Changed
Paragraph 1.K., Publications AffectedNoPublications Affected
Paragraph 1.K., Publications AffectedNoAirplane Flight Operations Affected (Flight Crew
Operations Manual and/or FAA Approved Air-
plane Flight Manual)
Paragraph 2.C.1., Kits/PartsYesKits/Parts Required
Paragraph 2.C.2., Parts and Materials Supplied
by the Operator
YesOperator Supplied Material
Paragraph 2.F., Special Tooling Necessary to
do this Service Bulletin
NoSpecial Tooling Required
ACTION (PRR 38275-185RS)
Group 1:
Do detailed inspections on the left and right side, for cracking in the lower frame web and inner chord at STA
727, and an open hole high frequency eddy current (HFEC) inspection at one fastener location in the lower
frame web adjacent to the inner chord. If any crack is found in the lower frame web or inner chord that is greater
than 1.50 inches and does not extend into the flange of the inner chord, contact Boeing to get repair instructions,
and do the work instructed by Boeing. If any crack is found in the lower frame web or inner chord that extends
into the flange of the inner chord or is not greater than 1.50 inches, do the applicable left or right side repair in
accordance with this service bulletin. If a repair or modification is not installed, repeat the inspection.
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Group 2:
Do detailed inspections on the right side only, for cracking in the lower frame web and inner chord at STA 727,
and an open hole HFEC inspection at one fastener location in the lower frame web adjacent to the inner chord.
If any crack is found in the lower frame web or inner chord that is greater than 1.50 inches and does not extend
into the flange of the inner chord, contact Boeing to get repair instructions, and do the work instructed by Boeing.
If any crack is found in the lower frame web or inner chord that extends into the flange of the inner chord or is
not greater than 1.50 inches, do the applicable right side repair in accordance with this service bulletin. If a repair
or modification is not installed, repeat the inspection. Contact Boeing for left side inspection and modification
instructions, and do the work instructed by Boeing.
Group 3:
Do detailed inspections on the right side, for cracking in the lower frame web and inner chord at STA 727, and
an open hole HFEC inspection at one fastener location in the lower frame web adjacent to the inner chord. If
any crack is found in the right lower frame web or inner chord that is greater than 1.50 inches and does not
extend into the flange of the inner chord, contact Boeing to get repair instructions, and do the work instructed
by Boeing. If any crack is found in the right lower frame web or inner chord that extends into the flange of the
inner chord or is not greater than 1.50 inches, do the applicable right side repair in accordance with this service
bulletin. If a repair or modification is not installed on the right side, repeat the inspection. Do a HFEC inspection
for any cracking in the modified left lower frame web and inner chord at STA 727. If any crack is found on the
lower frame web, contact Boeing for repair instructions and do the work instructed by Boeing. If no cracking is
found on the left side, repeat the inspection.
Group 1:
Do post repair/post modification inspections on the left and right side, for cracks in the lower frame web and
inner chord. If any crack is found, contact Boeing for repair instructions and do the work instructed by Boeing.
Group 2-3:
Do post repair/post modification inspections on the right side only, for cracks in the lower frame web and inner
chord. If any crack is found contact Boeing for the repair instructions and do the work instructed by Boeing.
EFFECTIVITY
737-600/700 passenger airplanes. Refer to Paragraph 1.A.1., Airplanes, for the list of affected airplanes.
COMPLIANCE
The Federal Aviation Administration (FAA) will possibly release an Airworthiness Directive related to this service
bulletin. The Airworthiness Directive will make the compliance tasks and times given in this service bulletin
mandatory.
Refer to Paragraph 1.E., Compliance.
INDUSTRY SUPPORT INFORMATION
Boeing warranty remedies are available for airplanes in warranty as of June 2, 2011. Please refer to Paragraph
2.B., Industry Support Information.
MANPOWER
Refer to Paragraph 1.G., Manpower.
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BOEING SERVICE BULLETIN 737-53A1325
ALERT  ALERT
MATERIAL INFORMATION
Boeing Supplied Kits
Refer to Paragraph 2.A., Material - Price and Availability.
STA
727
STA
727
INSPECT FOR CRACKS IN THE LOWER
FRAME WEB AND INNER CHORD. IF ANY
CRACK IS FOUND, INSTALL A REPAIR. IF
NO CRACKING IS FOUND, INSTALL A
MODIFICATION OR CONTINUE REPEAT
INSPECTIONS  DO POST MODIFICATION
/REPAIR INSPECTION OF THE LOWER
FRAME AT GIVEN INTERVALS.
2178688
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### Page 9

Commercial 
Airplanes
737
Service Bulletin
ALERT
Number: 737-53A1325
Original Issue: December 03, 2013
ATA System: 5311
SUBJECT: FUSELAGE - Frames and Bulkheads - Body Station (STA) 727 Bulkhead Lower Frame
Web and Inner Chord - Inspection, Preventive Modification and Repair
THIS BULLETIN IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN PARAGRAPH
1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND THIS SERVICE BULLETIN TO
THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS SERVICE BULLETIN TO
THE NEW OWNER.
1.    PLANNING INFORMATION
A. Effectivity
1. Airplanes
This service bulletin is for the airplanes shown below. An equivalent change is on subsequent
production airplanes. Refer to PRR 38275-185RS for data about this change.
Refer to Service Bulletin Index D6-19567 Part 3 for Airplane Variable Number, Line Number, and
Serial Number data.
DESCRIPTIONCONFIGURATIONGROUP
737-600/700 airplane line numbers 1-1179, which have lower frame
part numbers 144A2615-1 and 144A2615-2 installed, excluding
airplane variable number YA026, YA035, YA036 and YA075, which
had a repair installed in the left side of STA 727 bulkhead lower frame
before the original issue of this service bulletin.
-1
737-700 airplane variable number YA026, YA035 and YA036, which
have lower frame part numbers 144A2615-1 and 144A2615-2 installed
and that had a repair installed in the left side of STA 727 bulkhead
lower frame before the original issue of this service bulletin.
-2
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DESCRIPTIONCONFIGURATIONGROUP
737-700 airplane variable number YA075, which has lower frame
part numbers 144A2615-1 and 144A2615-2 installed and that had a
repair, which is equivalent to Repair 1 in this service bulletin, installed
in the left side of STA 727 bulkhead lower frame before the original
issue of this service bulletin.
-3
Airplane Models:
737-600, 737-700
GroupVariable Number
1YA001 - YA025
2YA026
1YA027 - YA034
2YA035 - YA036
1YA037 - YA074
3YA075
1YA076 - YA099
1YA101 - YA124
1YA201 - YA211
1YA231 - YA242
1YA251 - YA256
1YA271 - YA272
1YA291
1YA301 - YA302
1YA311 - YA314
1YA321 - YA323
1YA336 - YA344
1YA351
1YA356 - YA357
1YA366 - YA367
1YA501 - YA536
1YA541 - YA552
1YA571 - YA578
1YA601 - YA615
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GroupVariable Number
1YA621 - YA622
1YA626 - YA629
1YA635 - YA636
1YA645 - YA647
1YA656 - YA659
1YA671 - YA672
1YA681 - YA691
1YA701 - YA706
1YA721 - YA722
1YA731 - YA734
1YA751 - YA756
1YA801 - YA803
1YA809
1YA811 - YA814
1YA831 - YA834
1YA841 - YA856
1YA881 - YA882
1YA891 - YA892
1YA961 - YA968
1YB001 - YB006
1YB101 - YB116
1YB151 - YB153
1YB161 - YB162
1YB171 - YB172
1YB181 - YB183
1YB201 - YB207
1YB271
1YB276
1YB301 - YB307
1YB501 - YB502
1YB521
1YB551
1YE001 - YE020
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GroupVariable Number
1YE051
1YE101 - YE109
1YE151 - YE157
1YE171 - YE172
1YE201 - YE203
1YE301 - YE305
2. Spares Affected
None.
B. Concurrent Requirements
None.
C. Reason
The inspections given in this service bulletin will detect cracks in the Body Station (STA) 727 bulkhead
lower frame web and inner chord before they reach a critical length. The changes given in this service
bulletin will decrease the occurrence of cracks at the STA 727 bulkhead lower frame web and inner
chord. This area is a primary structural element (PSE). If the inspections given in this service bulletin
are not accomplished undetected cracks could result in severed frames and induced skin cracks at
these locations. This could lead to rapid decompression of the fuselage.
The STA 727 bulkhead lower frames have been determined to be structure that is susceptible to
Widespread Fatigue Damage (WFD).
Boeing has received reports of cracking on four airplanes in the lower bulkhead frame as shown in the
service history table below.
Service History - Model 737-600/-700
ReportFlight Cycles/Flight-
hours
One crack extending 0.25 inches outboard from the fastener hole. (a)25,544/ 44,100
One crack extending 0.50 inches outboard from the fastener hole. (a)23,682/ 40,381
One crack extending 0.50 inch outboard from the fastener hole, and one crack
extending inboard through the frame radius into the inner chord flange. (a)
25,616/ 44,061
One crack was found at a fastener in the STA 727 frame web at Left Buttock Line
(LBL) 60. The crack measures 0.50 inch, extending inboard. (a)
25,435/43,543
(a) All cracks reported occur in the lower frame web and originates at the 5/16 Inch diameter fastener
location adjacent to the inboard chord and common to the STA 727 bulkhead compression chord.
737-600/700 airplanes after line number 1179 have a different frame assembly installed in production
that has a thicker web and chord in the areas prone to cracking.
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### Page 13

Airplanes variable number YA026, YA035, and YA036 had a repair installed in the left side STA 727
Bulkhead lower frame web before the original issue of this service bulletin.
Airplane variable number YA075 had a repair, which is equivalent to Repair 1 in this service bulletin,
installed in the left side STA 727 Bulkhead lower frame web before the original issue of this service
bulletin.
Boeing Service Related Problem (SRP) 737NG-53-0384 is related to this service bulletin.
D. Description
Group 1:
Do detailed inspections on the left and right side, for cracking in the lower frame web and inner chord
at STA 727, and an open hole high frequency eddy current (HFEC) inspection at one fastener location
in the lower frame web adjacent to the inner chord. If any crack is found in the lower frame web or inner
chord that is greater than 1.50 inches and does not extend into the flange of the inner chord, contact
Boeing to get repair instructions, and do the work instructed by Boeing. If any crack is found in the
lower frame web or inner chord that extends into the flange of the inner chord or is not greater than
1.50 inches, do the applicable left or right side repair in accordance with this service bulletin. If a repair
or modification is not installed, repeat the inspection.
Group 2:
Do detailed inspections on the right side only, for cracking in the lower frame web and inner chord at
STA 727, and an open hole HFEC inspection at one fastener location in the lower frame web adjacent
to the inner chord. If any crack is found in the lower frame web or inner chord that is greater than 1.50
inches and does not extend into the flange of the inner chord, contact Boeing to get repair instructions,
and do the work instructed by Boeing. If any crack is found in the lower frame web or inner chord that
extends into the flange of the inner chord or is not greater than 1.50 inches, do the applicable right side
repair in accordance with this service bulletin. If a repair or modification is not installed, repeat the
inspection. Contact Boeing for left side inspection and modification instructions, and do the work
instructed by Boeing.
Group 3:
Do detailed inspections on the right side, for cracking in the lower frame web and inner chord at STA
727, and an open hole HFEC inspection at one fastener location in the lower frame web adjacent to
the inner chord. If any crack is found in the right lower frame web or inner chord that is greater than
1.50 inches and does not extend into the flange of the inner chord, contact Boeing to get repair
instructions, and do the work instructed by Boeing. If any crack is found in the right lower frame web
or inner chord that extends into the flange of the inner chord or is not greater than 1.50 inches, do the
applicable right side repair in accordance with this service bulletin. If a repair or modification is not
installed on the right side, repeat the inspection. Do a HFEC inspection for any cracking in the modified
left lower frame web and inner chord at STA 727. If any crack is found on the lower frame web, contact
Boeing for repair instructions and do the work instructed by Boeing. If no cracking is found on the left
side, repeat the inspection.
Group 1:
Do post repair/post modification inspections on the left and right side, for cracks in the lower frame
web and inner chord. If any crack is found, contact Boeing for repair instructions and do the work
instructed by Boeing.
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### Page 14

Group 2-3:
Do post repair/post modification inspections on the right side only, for cracks in the lower frame web
and inner chord. If any crack is found contact Boeing for the repair instructions and do the work instructed
by Boeing.
The work in this service bulletin is done in the maintenance zone(s) given below.
Group 1:
Affected Maintenance Zones
ZoneModel
141, 142737-600, 737-700
Group 2-3:
Affected Maintenance Zones
ZoneModel
141, 142737-700
E. Compliance
The Federal Aviation Administration (FAA) will possibly release an Airworthiness Directive related to
this service bulletin. The Airworthiness Directive will make the compliance tasks and times given in this
service bulletin mandatory.
For airplanes which have incorporated Boeing Business Jet (BBJ) Lower Cabin Altitude Supplemental
Type Certificate (STC) ST01697SE (6500 feet maximum cabin altitude in lieu of 8000 feet) as referenced
in Boeing SB 737-21-1149, the flight cycle related compliance times are different from those specified
in this service bulletin. All initial compliance times (thresholds) specified in flight cycles must be reduced
to half of those specified in this service bulletin. All repeat interval compliance times specified in flight
cycles must be reduced to one-quarter of those specified in this service bulletin.
Group 1:
A logic diagram showing compliance tasks is included as an aid in APPENDIX A.
Group 2:
A logic diagram showing compliance tasks is included as an aid in APPENDIX B.
Group 3:
A logic diagram showing compliance tasks is included as an aid in APPENDIX C.
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Group 1:
Table 1: Inspection, Repair, and Modification of the Left and Right side STA 727 Lower Frame Web and
Inner Chord
Repeat Interval
(Not to Exceed)
Compliance Time (Whichever
Occurs Later)
ActionCondition
-Within 4,500
flight cycles af-
ter the original
issue date of
this service bul-
letin.
Before 19,000
total flight cycles
Do a detailed inspection of
the left and right side lower
frame web and inner chord
and an open hole HFEC
inspection of the left and
right side lower frame web
in accordance with Para-
graph 3.B., Work Instruc-
tions, PART 2, step 1
All airplanes
6,000 flight cyclesWithin 6,000 flight cycles after the
initial inspection. (a)
Do a detailed inspection of
the left and right side lower
frame web and inner chord
and an open hole HFEC
inspection of the left and
right side lower frame web
in accordance with Para-
graph 3.B., Work Instruc-
tions, PART 2, step 1.j.
No crack found on both the
left and right sides (a)
-Before further flight.Do the repair 1 in accor-
dance with Paragraph 3.B.,
Work Instructions, PART
2, step 1.a.
Any crack found, on the left
side, less than or equal to
0.18 inches
-Before further flight.Do the repair 1 in accor-
dance with Paragraph 3.B.,
Work Instructions, PART
2, step 1.b.
Any crack found, on the
right side, less than or
equal to 0.18 inches
-Before further flight.Do the repair 2 in accor-
dance with Paragraph 3.B.,
Work Instructions, PART
2, step 1.c.
Any crack found, on the left
side, greater than 0.18
inches and less than or
equal to 1.50 inches in
length, that does not ex-
tend into the flange of the
inner chord
-Before further flight.Do the repair 2 in accor-
dance with Paragraph 3.B.,
Work Instructions, PART
2, step 1.d.
Any crack found, on the
right side, greater than
0.18 inches and less than
or equal to 1.50 inches in
length, that does not ex-
tend into the flange of the
inner chord
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### Page 16

Group 1:
Table 1: Inspection, Repair, and Modification of the Left and Right side STA 727 Lower Frame Web and
Inner Chord
Repeat Interval
(Not to Exceed)
Compliance Time (Whichever
Occurs Later)
ActionCondition
-Before further flight.Do the repair 3 in accor-
dance with Paragraph 3.B.,
Work Instructions, PART
2, step 1.e.
Any crack found, on the left
side, greater than 0.18
inches, that extends into
the flange of the inner
chord
-Before further flight.Do the repair 3 in accor-
dance with Paragraph 3.B.,
Work Instructions, PART
2, step 1.f.
Any crack found, on the
right side, greater than
0.18 inches, that extends
into the flange of the inner
chord
-Before further flight.Contact Boeing for repair
instructions and do the
work instructed by Boeing.
Any crack found greater
than 1.50 inches in length
and does not extend into
the flange of the inner
chord
(a)Before further flight.Do the preventive modifica-
tion on the left side in ac-
cordance with Paragraph
3.B., Work Instructions,
PART 2, step 1.h.
No crack found on the left
side and a repair was ac-
complished on the right
side
(a)Before further flight.Do the preventive modifica-
tion on the right side in ac-
cordance with Paragraph
3.B., Work Instructions,
PART 2, step 1.i.
No crack found on the right
side and a repair was ac-
complished on the left side
(a) Accomplishment of a modification or repair in accordance with this service bulletin terminates the require-
ment for repeat inspections. Post modification/repair inspections are provided in Table 4.
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### Page 17

Group 2:
Table 2: Inspection, Repair, and Modification of the Left and Right STA 727 Lower Frame Web and Inner
Chord
Repeat Interval
(Not to Exceed)
Compliance Time (Whichever
Occurs Later)
ActionCondition
-Within 4,500
flight cycles af-
ter the original
issue date of
this service bul-
letin.
Before 19,000
total flight cycles
Do a detailed inspection of
the right side lower frame
web and inner chord and
an open hole HFEC inspec-
tion of the right side lower
frame web in accordance
with Paragraph 3.B., Work
Instructions, PART 2, step
2
All airplanes
6,000 flight cyclesWithin 6,000 flight cycles after the
initial inspection. (a)
Do a detailed inspection of
the right side lower frame
web and inner chord and
an open hole HFEC inspec-
tion of the right side lower
frame web in accordance
with Paragraph 3.B., Work
Instructions, PART 2, step
2.e.
No crack found on the right
side (a)
-Before further flight.Do the repair 1 in accor-
dance with Paragraph 3.B.,
Work Instructions, PART
2, step 2.a.
Any crack found less than
or equal to 0.18 inches
-Before further flight.Do the repair 2 in accor-
dance with Paragraph 3.B.,
Work Instructions, PART
2, step 2.b.
Any crack found greater
than 0.18 inches and less
than or equal to 1.50 inch-
es in length, that does not
extend into the flange of
the inner chord
-Before further flight.Do the repair 3 in accor-
dance with Paragraph 3.B.,
Work Instructions, PART
2, step 2.c.
Any crack found greater
than 0.18 inches, that ex-
tends into the flange of the
inner chord
-Before further flight.Contact Boeing for repair
instructions and do the
work instructed by Boeing.
Any crack found greater
than 1.50 inches in length
and does not extend into
the flange of the inner
chord
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### Page 18

Group 2:
Table 2: Inspection, Repair, and Modification of the Left and Right STA 727 Lower Frame Web and Inner
Chord
Repeat Interval
(Not to Exceed)
Compliance Time (Whichever
Occurs Later)
ActionCondition
-Within 4,500
flight cycles af-
ter the original
issue date of
this service bul-
letin.
Before 19,000
total flight cycles
Contact Boeing for left side
inspection and modification
instructions and do the
work instructed by Boeing.
All airplanes
(a) Accomplishment of a modification or repair in accordance with this service bulletin terminates the require-
ment for repeat inspections. Post modification/repair inspections are provided in Table 5.
Group 3:
Table 3: Inspection, Repair, and Modification of the Right Side STA 727 Lower Frame Web and Inner
Chord
Repeat Interval
(Not to Exceed)
Compliance Time
(Whichever Occurs Later)
ActionCondition
-Within 4,500
flight cycles af-
ter the original
issue date of
this service bul-
letin.
Before
19,000 to-
tal flight cy-
cles
Do a detailed inspection of the
right side lower frame web and
inner chord and an open hole
HFEC inspection of the right side
lower frame web in accordance
with Paragraph 3.B., Work Instruc-
tions, PART 2, step 2
All airplanes
6,000 flight cy-
cles
Within 6,000 flight cycles af-
ter the initial inspection. (a)
Do a detailed inspection of the
right side lower frame web and
inner chord and an open hole
HFEC inspection of the right side
lower frame web in accordance
with Paragraph 3.B., Work Instruc-
tions, PART 2, step 2.
No crack found
(a)
-Before further flight.Do the repair 1 in accordance with
Paragraph 3.B., Work Instruc-
tions, PART 2, step 2.a.
Any crack found less than
or equal to 0.18 inches
-Before further flight.Do the repair 2 in accordance with
Paragraph 3.B., Work Instruc-
tions, PART 2, step 2.b.
Any crack found greater
than 0.18 inches and less
than or equal to 1.50 inch-
es in length, that does not
extend into the flange of
the inner chord
-Before further flight.Do the repair 3 in accordance with
Paragraph 3.B., Work Instruc-
tions, PART 2, step 2.c.
Any crack found greater
than 0.18 inches, that ex-
tends into the flange of in-
ner chord
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### Page 19

Group 3:
Table 3: Inspection, Repair, and Modification of the Right Side STA 727 Lower Frame Web and Inner
Chord
Repeat Interval
(Not to Exceed)
Compliance Time
(Whichever Occurs Later)
ActionCondition
-Before further flight.Contact Boeing for repair instruc-
tions and do the work instructed
by Boeing.
Any crack found greater
than 1.50 inches in length
and does not extend into
the flange of the inner
chord
(a) Accomplishment of a modification or repair in accordance with this service bulletin terminates the require-
ment for repeat inspections. Post modification/repair inspections are provided in Table 6.
Group 1:
Table 4 - Post Modification/Repair Inspection of the Left and Right side Lower Frame Web and Inner
Chord
Repeat Interval
(Not to Exceed)
Compliance TimeActionCondition
5,600 flight cy-
cles
Within 50,000 flight cycles
after accomplishment of the
repair.
Do a HFEC inspection of the
frame web and frame inner chord
in accordance with Paragraph
3.B., Work Instructions, PART 4,
step 2.a.
Airplanes with the Repair
1 accomplished, on the left
side, in accordance with
this service bulletin
18,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the repair.
Do a HFEC inspection of the inner
chord in accordance with Para-
graph 3.B., Work Instructions,
PART 4, step 2.b.
5,600 flight cy-
cles
Within 50,000 flight cycles
after accomplishment of the
preventive modification.
Do a HFEC inspection of the
frame web and frame inner chord
in accordance with Paragraph
3.B., Work Instructions, PART 4,
step 5.a.
Airplanes with the Preven-
tive Modification accom-
plished, on the left side, in
accordance with this ser-
vice bulletin
18,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the pre-
ventive modification.
Do a HFEC inspection of the inner
chord in accordance with Para-
graph 3.B., Work Instructions,
PART 4, step 5.b.
5,600 flight cy-
cles
Within 50,000 flight cycles
after accomplishment of the
repair.
Do a HFEC inspection of the
frame web and frame inner chord
in accordance with Paragraph
3.B., Work Instructions, PART 5,
step 2.a.
Airplanes with the Repair
1 accomplished, on the
right side, in accordance
with this service bulletin
18,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the repair.
Do a HFEC inspection of the inner
chord in accordance with Para-
graph 3.B., Work Instructions,
PART 5, step 2.b.
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### Page 20

Group 1:
Table 4 - Post Modification/Repair Inspection of the Left and Right side Lower Frame Web and Inner
Chord
Repeat Interval
(Not to Exceed)
Compliance TimeActionCondition
5,600 flight cy-
cles
Within 50,000 flight cycles
after accomplishment of the
preventive modification
Do a HFEC inspection of the
frame web and frame inner chord
in accordance with Paragraph
3.B., Work Instructions, PART 5,
step 5.a.
Airplanes with the Preven-
tive Modification accom-
plished, on the right side,
in accordance with this
service bulletin
18,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the pre-
ventive modification
Do a HFEC inspection of the inner
chord in accordance with Para-
graph 3.B., Work Instructions,
PART 5, step 5.b.
8,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the repair.
Do a HFEC inspection of the
frame web and inner chord in ac-
cordance with Paragraph 3.B.,
Work Instructions, PART 4, step
3
Airplanes with Repair 2
accomplished, on the left
side, in accordance with
this service bulletin
8,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the repair.
Do a HFEC inspection of the
frame web and inner chord in ac-
cordance with Paragraph 3.B.,
Work Instructions, PART 5, step
3
Airplanes with Repair 2
accomplished, on the right
side, in accordance with
this service bulletin
8,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the repair.
Do a HFEC inspection of the
frame web and inner chord in ac-
cordance with Paragraph 3.B.,
Work Instructions, PART 4, step
4
Airplanes with Repair 3
accomplished, on the left
side, in accordance with
this service bulletin
8,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the repair.
Do a HFEC inspection of the
frame web and inner chord in ac-
cordance with Paragraph 3.B.,
Work Instructions, PART 5, step
4
Airplanes with Repair 3
accomplished, on the right
side, in accordance with
this service bulletin
-Before further flight.Contact Boeing for repair instruc-
tions and do the work instructed
by Boeing.
Any Crack found
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### Page 21

Group 2:
Table 5 - Post Modification/Repair Inspection of the Right side Lower Frame Web and Inner Chord
Repeat Interval
(Not to Exceed)
Compliance TimeActionCondition
5,600 flight cy-
cles
Within 50,000 flight cycles
after accomplishment of the
repair.
Do a HFEC inspection of frame
web and frame inner chord in ac-
cordance with Paragraph 3.B.,
Work Instructions, PART 5, step
2.a.
Airplanes with the Repair
1 accomplished, on the
right side, in accordance
with this service bulletin
18,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the repair.
Do a HFEC inspection of the inner
chord in accordance with Para-
graph 3.B., Work Instructions,
PART 5, step 2.b.
5,600 flight cy-
cles
Within 50,000 flight cycles
after accomplishment of the
preventive modification
Do a HFEC inspection of frame
web and frame inner chord in ac-
cordance with Paragraph 3.B.,
Work Instructions, PART 5, step
5.a.
Airplanes with the Preven-
tive Modification accom-
plished, on the right side,
in accordance with this
service bulletin
18,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the pre-
ventive modification
Do a HFEC inspection of the inner
chord in accordance with Para-
graph 3.B., Work Instructions,
PART 5, step 5.b.
8,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the repair.
Do a HFEC inspection of the
frame web and inner chord in ac-
cordance with Paragraph 3.B.,
Work Instructions, PART 5, step
3
Airplanes with Repair 2
accomplished, on the right
side, in accordance with
this service bulletin
8,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the repair.
Do a HFEC inspection of the
frame web and inner chord in ac-
cordance with Paragraph 3.B.,
Work Instructions, PART 5, step
4
Airplanes with Repair 3
accomplished, on the right
side, in accordance with
this service bulletin
-Before further flight.Contact Boeing for repair instruc-
tions and do the work instructed
by Boeing.
Any Crack found
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### Page 22

Group 3:
Table 6 - Post Modification/Repair Inspection of the Left and Right side Lower Frame Web and Inner
Chord
Repeat Interval
(Not to Exceed)
Compliance TimeActionCondition
5,600 flight cy-
cles
Within 50,000 flight cycles
after accomplishment of the
repair (left side).
Do a HFEC inspection of the left
side frame web and frame inner
chord in accordance with Para-
graph 3.B., Work Instructions,
PART 4, step 6.a.
All airplanes
18,000 flight cy-
cles
Within 50,000 flight cycles
after accomplishment of the
repair (left side).
Do a HFEC inspection of the left
side inner chord in accordance
with Paragraph 3.B., Work Instruc-
tions, PART 4, step 6.b.
5,600 flight cy-
cles
Within 50,000 flight cycles
after accomplishment of the
repair.
Do a HFEC inspection of frame
web and frame inner chord in ac-
cordance with Paragraph 3.B.,
Work Instructions, PART 5, step
2.a.
Airplanes with the Repair
1 accomplished, on the
right side, in accordance
with this service bulletin
18,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the repair.
Do a HFEC inspection of the inner
chord in accordance with Para-
graph 3.B., Work Instructions,
PART 5, step 2.b.
5,600 flight cy-
cles
Within 50,000 flight cycles
after accomplishment of the
preventive modification
Do a HFEC inspection of frame
web and frame inner chord in ac-
cordance with Paragraph 3.B.,
Work Instructions, PART 5, step
5.a.
Airplanes with the Preven-
tive Modification accom-
plished, on the right side,
in accordance with this
service bulletin
18,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the pre-
ventive modification
Do a HFEC inspection of the inner
chord in accordance with Para-
graph 3.B., Work Instructions,
PART 5, step 5.b.
8,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the repair.
Do a HFEC inspection of the
frame web and inner chord in ac-
cordance with Paragraph 3.B.,
Work Instructions, PART 5, step
3
Airplanes with Repair 2
accomplished, on the right
side, in accordance with
this service bulletin
8,000 flight cy-
cles
Within 50,000 flight cycles
after installation of the repair.
Do a HFEC inspection of the
frame web and inner chord in ac-
cordance with Paragraph 3.B.,
Work Instructions, PART 5, step
4
Airplanes with Repair 3
accomplished, on the right
side, in accordance with
this service bulletin
-Before further flight.Contact Boeing for repair instruc-
tions and do the work instructed
by Boeing.
Any Crack found
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### Page 23

F. Approval
This service bulletin was examined by the Federal Aviation Administration (FAA). The changes specified
in this service bulletin comply with the applicable regulations and are FAA approved, as well as European
Aviation Safety Agency (EASA)/Joint Aviation Authorities (JAA) approved for all EASA/JAA approved
airplanes listed in the service bulletin effectivity. This service bulletin and its approval were based on
the airplane in its original Boeing delivery configuration or as modified by other approved Boeing
changes.
If an airplane has a non-Boeing modification or repair that affects a component or system also affected
by this service bulletin, the operator is responsible for obtaining appropriate regulatory agency approval
before incorporating this service bulletin.
G. Manpower
The data below shows an estimate of the man hours necessary to do the inspection, repair, and
preventive modification for each airplane. This estimate is for direct labor only, done by an experienced
crew. Adjust the estimate with operator man hour data if necessary. The estimate does not include lost
time. These are some examples of lost time:
— Time to adjust to the workplace
— Time to schedule the work
— Time to examine the work
— Time to make the parts
— Time to find the tools.
Group 1:
INSPECTION AND PREVENTIVE MODIFICATION OR FRAME REPAIR - LEFT AND RIGHT SIDE
Elapsed HoursTask-HoursNumber of PersonsTask
6.5013.002Open Access
5.3010.602FIGURE 1
4.258.502FIGURE 3
4.258.502FIGURE 4
5.50 (a)11.00 (a)2FIGURE 5
5.50 (a)11.00 (a)2FIGURE 6
5.25 (b)10.50 (b)2FIGURE 7
5.25 (b)10.50 (b)2FIGURE 8
5.25 (c)10.50 (c)2FIGURE 9
5.25 (c)10.50 (c)2FIGURE 10
6.5013.002Close Access
26.8053.60TOTAL FOR EACH AIRPLANE
(a) Add time to total if crack is found and repair 1 is accomplished.
(b) Add time to total if crack is found and repair 2 is accomplished.
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Group 1:
INSPECTION AND PREVENTIVE MODIFICATION OR FRAME REPAIR - LEFT AND RIGHT SIDE
Elapsed HoursTask-HoursNumber of PersonsTask
(c) Add time to total if crack is found and repair 3 is accomplished.
Group 2:
INSPECTION AND PREVENTIVE MODIFICATION OR FRAME REPAIR - RIGHT SIDE
Elapsed HoursTask-HoursNumber of PersonsTask
3.507.002Open Access
5.3010.602FIGURE 2
4.258.502FIGURE 4
5.50 (a)11.00 (a)2FIGURE 6
5.25 (b)10.50 (b)2FIGURE 8
5.25 (c)10.50 (c)2FIGURE 10
3.507.002Close Access
16.5533.10TOTAL FOR EACH AIRPLANE
(a) Add time to total if crack is found and repair 1 is accomplished.
(b) Add time to total if crack is found and repair 2 is accomplished.
(c) Add time to total if crack is found and repair 3 is accomplished.
Group 3:
INSPECTION AND PREVENTIVE MODIFICATION OR FRAME REPAIR - LEFT AND RIGHT SIDE
Elapsed HoursTask-HoursNumber of PersonsTask
3.507.002Open Access
5.3010.602FIGURE 2
4.258.502FIGURE 4
5.50 (a)11.00 (a)2FIGURE 6
5.25 (b)10.50 (b)2FIGURE 8
5.25 (c)10.50 (c)2FIGURE 10
2.152.151FIGURE 11
3.507.002Close Access
20.0535.25TOTAL FOR EACH AIRPLANE
(a) Add time to total if crack is found and repair 1 is accomplished.
(b) Add time to total if crack is found and repair 2 is accomplished.
(c) Add time to total if crack is found and repair 3 is accomplished.
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Group 1:
POST MODIFICATION OR REPAIR INSPECTIONS - LEFT AND RIGHT SIDE
Elapsed HoursTask-HoursNumber of PersonsTask
1.301.301Open Access
2.152.151FIGURE 11
2.152.151FIGURE 12
2.152.151FIGURE 13
2.152.151FIGURE 14
2.152.151FIGURE 15
2.152.151FIGURE 16
1.301.301Close Access
15.5015.50TOTAL FOR EACH AIRPLANE
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### Page 26

Group 2-3:
POST MODIFICATION OR REPAIR INSPECTIONS - RIGHT SIDE
Elapsed HoursTask-HoursNumber of PersonsTask
1.301.301Open Access
2.152.151FIGURE 12
2.152.151FIGURE 14
2.152.151FIGURE 16
1.301.301Close Access
9.059.05TOTAL FOR EACH AIRPLANE
H. Weight and Balance Changes
737-600/700 Airplanes
Change in Moment
(Pound-Inches)
Change in Weight
(Pounds)
Task
+521.0+0.7168Preventive Modification/Frame Repair 1 - left
side
+1,534.0+2.1106Frame Repair 2 - left side
+1,640.0+2.2563Frame Repair 3 - left side
+521.0+0.7168Preventive Modification/Frame Repair 1 - right
side
+1,534.0+2.1106Frame Repair 2 - right side
+1,640.0+2.2563Frame Repair 3 - right side
I. Electrical Load Data
Not applicable
J. References
1. Existing Data:
a. Engineering Change Memo PRR 38275-185RS.
b. Boeing Service Bulletin 737-21-1149.
c. Boeing Service Related Problem (SRP) 737NG-53-0384.
d. Service Bulletin Index D6-19567.
e. Standard Overhaul Practices Manual (SOPM) 20-41-02, 20-43-03, 20-50-19.
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### Page 27

f. 737 Non-Destructive Testing (NDT) Manual Part 6, 51-00-00 Procedure 4, Procedure 11,
Procedure 16, Procedure 23.
g. 737-600/700/800/900 Aircraft Maintenance Manual (AMM) 06-30-00, 24-22-00, 25-52-06,
25-52-18, 25-80-00, 26-21-01, 32-00-01.
h. 737-600 Structural Repair Manual (SRM)  51-20-10, 51-30-01.
i. 737-700 Structural Repair Manual (SRM) 51-20-10, 51-30-01.
2. Data Supplied with this Service Bulletin:
None.
3. Installation Drawings Used in the Preparation of this Service Bulletin:
TitleDrawing Number
BULKHEAD INSTL - STA 727.00144A2600
FRAME ASSEMBLY - LOWER, STA 727.00, BULKHEAD144A2604
FRAME - LOWER, STA 727.00, BULKHEAD144A2615
DETAILS - BLKHD STA 727144A2619
These drawings were used to prepare this service bulletin. These drawings are not necessary to
make the specified changes, and are not supplied with this service bulletin. These drawings may
not be applicable to all airplane configurations or operators.
K. Publications Affected
1. Publications:
None.
2. Damage Tolerance Based Structural Inspections:
Boeing has evaluated the repairs and/or changes in this service bulletin for effects on Fatigue
Critical Structure (FCS) and for changes to Damage Tolerance Inspections (DTI) required in the
Maintenance Program. This service bulletin affects FCS. DTI requirements for the structure affected
are contained in Paragraph 1.E., Compliance of this service bulletin.
L. Interchangeability and Intermixability of Parts
Accomplishment of this service bulletin does not affect interchangeability or intermixability of parts.
M. Software Accomplishment Summary
Not affected.
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2.    MATERIAL INFORMATION
A. Material - Price and Availability
Boeing can supply the kits shown in Paragraph 2.C., Parts Necessary for Each Airplane, and Paragraph
2.D., Parts Necessary to Change Spares. Operators are encouraged to share schedule requirements
with Boeing for incorporation of the service bulletin. The kits are subject to the terms and conditions of
the Boeing standard purchase order acknowledgment. Prices are in United States Dollars. Terms: Net
30 days.
Reference this service bulletin and submit your purchase order by one of these methods:
1. Order on-line via ATA Spec 2000 or The Boeing PART Page
2. Fax to (206) 662-7145
REFER TO THE BOEING PART PAGE ON MYBOEINGFLEET.COM OR CONTACT FIRST RESPONDER
AT FR@BOEING.COM FOR THE LATEST REORDER LEAD TIME (ROLT) AND PRICE INFORMATION
Unit Price Jan 31/2012
(US Dollars)
ROLT (days)NameTop Kit
$1,132.00543Top Kit, Retrofit - Preventive Modification/Frame
Repair 1 - Left Side
002A0003-161
2,183.00543Top Kit, Retrofit - Frame Repair 2 - Left Side002A0003-162
2,820.00543Top Kit, Retrofit - Frame Repair 3 - Left Side002A0003-163
1,132.00543Top Kit, Retrofit - Preventive Modification/Frame
Repair 1 - Right Side
002A0003-203
2,183.00543Top Kit, Retrofit - Frame Repair 2 - Right Side002A0003-204
2,820.00543Top Kit, Retrofit - Frame Repair 3 - Right Side002A0003-205
B. Industry Support Information
Boeing warranty remedies are available for 737 airplanes in warranty as of June 2, 2011. For task hour
reimbursement for airplanes in warranty as of that date, send a warranty claim to Boeing Commercial
Airplanes Group - Warranties. The kits for airplanes in warranty as of that date will be supplied at no
charge. Send a purchase order for the kits to Boeing Spares. Please refer to this service bulletin number
and reference the airplane variables in your purchase order.
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C. Parts Necessary for Each Airplane
1. Kits/Parts:
To get the kits/parts shown below, refer to Paragraph 2.A., Material - Price and Availability.
NOTE: Group 1:
One Top Kit for the left side, one top kit for the right side, and the items shown in Paragraph
2.C.2., Parts and Materials Supplied by the Operator, are necessary for each airplane.
Group 2-3:
One Top Kit for the right side and the items shown in Paragraph 2.C.2., Parts and Materials
Supplied by the Operator, are necessary for each airplane.
Group 1:
Kit 002A0003
NotesExisting Part
Number
NameQTYNew Part Number
-163-162-161
Top Kit, Retrofit - Preventive Modifica-
tion/Frame Repair 1 - Left Side
..-002A0003-161
Top Kit, Retrofit - Frame Repair 2 - Left
Side
.-.002A0003-162
Top Kit, Retrofit - Frame Repair 3 - Left
Side
-..002A0003-163
(a) (c)
(e)
144A2619-7ANGLE - RETROFIT..1144A2619-21
(b) (e)STRAP - RETROFIT..1144A2619-23
(b) (e)STRAP - RETROFIT.1.144A2619-24
(a) (c)
(e)
144A2619-7ANGLE - RETROFIT.1.144A2619-25
(b) (e)FITTING - RETROFIT.1.144A2619-27
(b) (e)SPLICE STRAP - RETROFIT11.144A2619-29
(b) (e)FILLER - RETROFIT.1.144A2619-30
(a) (c)
(e)
144A2619-7ANGLE - RETROFIT1..144A2619-31
(b) (e)STRAP - RETROFIT1..144A2619-33
(b) (e)FITTING - RETROFIT1..144A2619-35
(b) (e)FILLER - RETROFIT1..144A2619-37
(d)HEX DRIVE BOLT.1.BACB30NX10K10
(d)BOLT2..BACB30NX10K7
(d)BOLT, PROTRUDING HD..1BACB30NX10K8X
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Group 1:
Kit 002A0003
NotesExisting Part
Number
NameQTYNew Part Number
-163-162-161
(d)BOLT, PROTRUDING HD12.BACB30NX10K9
(d)BOLT, PROTRUDING HD1BACB30NX12K7
(d)HEX DRIVE BOLT15.BACB30NX8K10
(d)BOLT, PROTRUDING HD222BACB30NX8K11
(d)BOLT, PROTRUDING HD1..BACB30NX8K12
(d)HI LOK559BACB30NX8K5
(d)BOLT656BACB30NX8K6
(d)BOLT, HEX DRIVE865BACB30NX8K7
(d)BOLT211BACB30NX8K8
(d)HEX DRIVE BOLT346BACB30NX8K9
(d)BOLT242BACB30VT8K10
(d)BOLT1212.BACB30VT8K4
(d)BOLT665BACB30VT8K5
(d)HI-LOK.2.BACB30VT8K6
(d)BOLT.2.BACB30VT8K7
(d)BOLT SHEAR LIGHT832BACB30VT8K8
(d)BOLT HI-LOK232BACB30VT8K9
COLLAR303211BACC30BL8
(b)FILLER1..BACF3F008E017NN
(b)FILLER, RECTANGULAR1..BACF3H06YK018HN
(b)FILLER-RADIUS.1.BACF3H07JP008HN
(b)FILLER, RECTANGULAR.1.BACF3H07JP037HN
(b)FILLER, RECTANGULAR..1BACF3H12JP013HN
NUT, SELF-LOCK, HEX262627BACN10YT4CD
NUT, SELF-LOCK, HEX331BACN10YT5CD
NUT, SELF-LOCK, HEX..1BACN10YT6CD
NUT ASSEMBLY222BACN11E4
(a) Discard the existing part.
(b) This part is not used in production.
(c) You cannot use the existing part to replace the new or changed part.
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Group 1:
Kit 002A0003
NotesExisting Part
Number
NameQTYNew Part Number
-163-162-161
(d) If grip length shown is not available at Boeing, fasteners supplied in kits may be one grip length longer
than indicated. Also, if any fasteners part numbers listed are not available or have been superseded,
substitute fasteners may be supplied in kits.
(e) To make installation easier, some Boeing parts are sent in an 'interim' configuration. Boeing will identify
these interim configurations with a 'U', 'W' or 'Y' in place of the '-' (dash) in the part number. Interim parts
are changed to the 'dash' configuration when installed as given in the Accomplishment Instructions of this
service bulletin. Refer to Boeing Drawing 005W0900 "INTERIM PARTS - SPARES" and Boeing Service
Letter 737-SL-00-018 for more information.
Kit 002A0003
NotesExisting Part
Number
NameQTYNew Part Number
-205-204-203
Top Kit, Retrofit - Preventive Modifica-
tion/Frame Repair 1 - Right Side
..-002A0003-203
Top Kit, Retrofit - Frame Repair 2 - Right
Side
.-.002A0003-204
Top Kit, Retrofit - Frame Repair 3 - Right
Side
-..002A0003-205
(a) (c)
(e)
144A2619-8ANGLE - RETROFIT..1144A2619-22
(b) (e)STRAP - RETROFIT..1144A2619-23
(b) (e)STRAP - RETROFIT.1.144A2619-24
(a) (c)
(e)
144A2619-8ANGLE - RETROFIT.1.144A2619-26
(b) (e)FITTING - RETROFIT.1.144A2619-28
(b) (e)SPLICE STRAP - RETROFIT11.144A2619-29
(b) (e)FILLER - RETROFIT.1.144A2619-30
(a) (c)
(e)
144A2619-8ANGLE - RETROFIT1..144A2619-32
(b) (e)STRAP - RETROFIT1..144A2619-33
(b) (e)FITTING - RETROFIT1..144A2619-36
(b) (e)FILLER - RETROFIT1..144A2619-37
(d)HEX DRIVE BOLT.1.BACB30NX10K10
(d)BOLT2..BACB30NX10K7
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Kit 002A0003
NotesExisting Part
Number
NameQTYNew Part Number
-205-204-203
(d)BOLT, PROTRUDING HD..1BACB30NX10K8X
(d)BOLT, PROTRUDING HD12.BACB30NX10K9
(d)BOLT, PROTRUDING HD1BACB30NX12K7
(d)HEX DRIVE BOLT15.BACB30NX8K10
(d)BOLT, PROTRUDING HD222BACB30NX8K11
(d)BOLT, PROTRUDING HD1..BACB30NX8K12
(d)HI LOK559BACB30NX8K5
(d)BOLT656BACB30NX8K6
(d)BOLT, HEX DRIVE865BACB30NX8K7
(d)BOLT211BACB30NX8K8
(d)HEX DRIVE BOLT346BACB30NX8K9
(d)BOLT242BACB30VT8K10
(d)BOLT1212.BACB30VT8K4
(d)BOLT665BACB30VT8K5
(d)HI-LOK.2.BACB30VT8K6
(d)BOLT.2.BACB30VT8K7
(d)BOLT SHEAR LIGHT832BACB30VT8K8
(d)BOLT HI-LOK232BACB30VT8K9
COLLAR303211BACC30BL8
(b)FILLER1..BACF3F008E017NN
(b)FILLER, RECTANGULAR1..BACF3H06YK018HN
(b)FILLER-RADIUS.1.BACF3H07JP008HN
(b)FILLER, RECTANGULAR.1.BACF3H07JP037HN
(b)FILLER, RECTANGULAR..1BACF3H12JP013HN
NUT, SELF-LOCK, HEX262627BACN10YT4CD
NUT, SELF-LOCK, HEX331BACN10YT5CD
NUT, SELF-LOCK, HEX..1BACN10YT6CD
NUT ASSEMBLY222BACN11E4
(a) Discard the existing part.
(b) This part is not used in production.
(c) You cannot use the existing part to replace the new or changed part.
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Kit 002A0003
NotesExisting Part
Number
NameQTYNew Part Number
-205-204-203
(d) If grip length shown is not available at Boeing, fasteners supplied in kits may be one grip length longer
than indicated. Also, if any fasteners part numbers listed are not available or have been superseded,
substitute fasteners may be supplied in kits.
(e) To make installation easier, some Boeing parts are sent in an 'interim' configuration. Boeing will identify
these interim configurations with a 'U', 'W' or 'Y' in place of the '-' (dash) in the part number. Interim parts
are changed to the 'dash' configuration when installed as given in the Accomplishment Instructions of this
service bulletin. Refer to Boeing Drawing 005W0900 "INTERIM PARTS - SPARES" and Boeing Service
Letter 737-SL-00-018 for more information.
2. Parts and Materials Supplied by the Operator:
The following parts or materials are necessary to do the change in this service bulletin. Parts and
materials in the manuals given in Paragraph 1.J., References, can also be necessary. Examine
operator part and material supply to make sure all necessary parts and materials are available.
NotesNameQTYPart Number / Specification
(a)SEALANT-BMS 5-95 TYPE 1, Class B
(a)PRIMER-BMS 10-11, Type 1
(b)CHEMICAL CONVERSION COATING-TYPE 2, CLASS A
FILLER A27075-T6 PER AMS-QQ-A-250/12 7075-T6 CLAD
PER AMS-QQ-A-250/13 (1.25 x 2.5 x 0.12 inch)
BOLT, PROTRUDING HD2BACB30NX10K7X
NUT, SELF-LOCK, HEX2BACN10YT5CD
(a) Refer to the Qualified Products List at the end of the Boeing Material Specification (BMS) for supplier data.
(b) Refer to Boeing SOPM 20-43-03 or 737 SRM, Chapter 51, for supplier data.
3. Parts Modified and Reidentified:
None.
4. Parts Removed and Not Replaced:
None.
D. Parts Necessary to Change Spares
None.
E. Special Tooling - Price and Availability
None.
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F. Special Tooling Necessary to do this Service Bulletin
No special tools or equipment are necessary to do the change in this service bulletin. But, maintenance
and overhaul tools in the manuals given in Paragraph 1.J., References, can be necessary. Examine
operator tool supply to make sure all necessary tools are available.
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### Page 37

3.    ACCOMPLISHMENT INSTRUCTIONS
A. GENERAL INFORMATION
CAUTION: KEEP THE WORK AREA, WIRES AND ELECTRICAL BUNDLES CLEAN OF METAL
PARTICLES OR CONTAMINATION WHEN YOU USE TOOLS. UNWANTED MATERIAL,
METAL PARTICLES OR CONTAMINATION CAUGHT IN WIRE BUNDLES CAN CAUSE
DAMAGE TO THE BUNDLES. DAMAGED WIRE BUNDLES CAN CAUSE SPARKS OR
OTHER ELECTRICAL DAMAGE.
NOTE: 1. Manual titles are referred to by acronyms. Refer to Paragraph 1.J., References, for
definition of the acronyms.
2. Obey all of the warnings and cautions given in the specified manual sections.
3. Unless shown differently, these dimensions and tolerances are used:
– Linear dimensions are in inches
– Tolerance on linear dimensions, other than rivet and bolt edge margins, is plus
or minus 0.03 inch
– Tolerance on rivet and bolt edge margin is plus or minus 0.05 inch
– Angular tolerance is plus or minus 2 degrees
– Hole dimensions for standard solid rivets and fasteners are in 737 Structural
Repair Manual (SRM) Chapter 51
– Torque limits to tighten nuts and bolts are in 737 SRM Chapter 51
4. Use the approved fastener and process material substitutions in accordance with
737 SRM Chapter 51.
5. If the length of any fastener specified in this service bulletin does not meet installation
standards given in 737 SRM Chapter 51, then a fastener of the same specification,
or an approved substitute, with a length which meets the installation standards given
in 737 SRM Chapter 51 may be used. In addition, washers may be installed for
fastener grip length in accordance with 737 SRM Chapter 51.
6. A Detailed Inspection is defined as: An intensive examination of a specific item,
installation, or assembly to detect damage, failure, or irregularity. Available lighting
is normally supplemented with a direct source of good lighting at an intensity deemed
appropriate. Inspection aids such as mirrors, magnifying lenses, etc. may be
necessary. Surface cleaning and elaborate procedures may be required.
7. These work instructions refer to procedures included in other Boeing documents.
When the words "refer to" are used and the operator has an accepted alternative
procedure, the accepted alternative procedure can be used. When the words "in
accordance with" are included in the instruction, the procedure in the Boeing document
must be used.
8. Boeing Service Letter 737-SL-51-042, Damage Reporting and Repair Plan/Design
Guidelines, is an acceptable procedure to request information from Boeing for
additional structural repair instructions. The Service Letter describes what information
must be provided to Boeing before a structural repair can be provided.
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9. Refer to APPENDIX A, APPENDIX B and APPENDIX C for logic diagrams. Logic
diagrams are provided as an aid only. Information contained in Paragraph 1.E.,
Compliance is the primary source for compliance times. Information in Paragraph
3.B., Work Instructions is the primary source for tasks required for compliance.
10. The instructions in Paragraph 3.B., Work Instructions and the figures can include
operation of tools or test equipment. Boeing Engineering Tool Drawings, the Illustrated
Tool and Equipment Manual, and the Special Tool and Ground Handling Drawing
Index contain data on versions of the tools or test equipment that you can use. It is
permitted to use replaced tools. It is not permitted to use superseded tools.
11. If it is necessary to remove more parts for access, you can remove those parts. If
you can get access without removing identified parts, it is not necessary to remove
all of the identified parts. Jacking and shoring limitations must be observed.
12. Where the work instructions include installation of a kept part, a new or serviceable
part with the same part number can be installed as an alternative to the kept part.
13. Shaded areas in Figures are reference only. Shaded areas in Figures may look
different than your airplane.
B. WORK INSTRUCTIONS
PART 1 - GET ACCESS
1. Remove and keep aft cargo compartment forward bulkhead liner and cargo compartment sidewall
lining for access to the lower frame web assembly. Refer to 737-600/700/800/900 AMM 06-30-00
and 737-600/700/800/900 AMM 25-80-00 as an accepted procedure.
Panel Number737 AMM SubjectEquipment
141LW, 141JW,
and 142MW
737-600/700/800/900 AMM 25-52-18Aft Cargo Compartment Forward Bulk-
head Liner
142AW737-600/700/800/900 AMM 25-52-06Cargo Compartment Sidewall Lining
-737-600/700/800/900 AMM 25-80-00Insulation Blankets
2. Get access to the left main wheel well in the aft bulkhead area as follows:
a. Install landing gear downlock pins. Refer to 737-600/700/800/900 AMM 32-00-01 as an
accepted procedure.
b. Remove electrical power from the airplane. Refer to 737-600/700/800/900 AMM 24-22-00 as
an accepted procedure.
c. Get access to the left main wheel well in the aft bulkhead area.
3. Get access to the right main wheel well in the aft bulkhead area as follows:
a. Install landing gear downlock pins. Refer to 737-600/700/800/900 AMM 32-00-01 as an
accepted procedure.
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b. Remove electrical power from the airplane. Refer to 737-600/700/800/900 AMM 24-22-00 as
an accepted procedure.
c. Remove Fire Extinguisher Bottles. Refer to 737-600/700/800/900 AMM 26-21-01 as an
accepted procedure.
d. Get access to the right main wheel well in the aft bulkhead area.
PART 2 - INSPECTION AND PREVENTIVE MODIFICATION OR FRAME REPAIR
1. Group 1:
Do a detailed inspection of the left and right side lower frame web and inner chord and an open
hole high frequency eddy current (HFEC) inspection of the left and right side lower frame web in
accordance with FIGURE 1.
a. If any crack is found on the left side not more than 0.18 inches in length, do repair 1 in
accordance with FIGURE 5.
b. If any crack is found on the right side not more than 0.18 inches in length, do repair 1 in
accordance with FIGURE 6.
c. If any crack is found on the left side more than 0.18 inches and less than or equal to 1.50
inches in length and does not extend into the flange of the inner chord, do repair 2 in
accordance with FIGURE 7.
d. If any crack is found on the right side more than 0.18 inches and less than or equal to 1.50
inches in length and does not extend into the flange of the inner chord, do repair 2 in
accordance with FIGURE 8.
e. If any crack is found on the left side more than 0.18 inches in length and extends into the
flange of the inner chord, do repair 3 in accordance with FIGURE 9.
f. If any crack is found on the right side more than 0.18 inches in length and extends into the
flange of the inner chord, do repair 3 in accordance with FIGURE 10.
g. If any crack is found more than 1.50 inches in length and does not extend into the flange of
the inner chord contact Boeing for repair instructions and do the work instructed by Boeing.
h. If no crack was found on the left side and a repair was accomplished on the right side, do the
preventive modification on the left side in accordance with FIGURE 3.
i. If no crack was found on the right side and a repair was accomplished on the left side, do the
preventive modification on the right side in accordance with FIGURE 4.
j. If no crack is found on both the left and right sides, install replacement fasteners in accordance
with FIGURE 1 and repeat inspections at the times given in Paragraph 1.E., Compliance.
OR
do the preventive modification in accordance with FIGURE 3 and FIGURE 4.
NOTE: Post modification inspections are provided in Paragraph 1.E., Compliance, Table 4.
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2. Group 2-3:
Do a detailed inspection of the right side lower frame web and inner chord and an open hole HFEC
inspection of the right side lower frame web in accordance with FIGURE 2.
a. If any crack is found on the right side not more than 0.18 inches in length, do repair 1 in
accordance with FIGURE 6.
b. If any crack is found on the right side not more than 0.18 inches and less than or equal to
1.50 inches in length and does not extend into the flange of the inner chord, do repair 2 in
accordance with FIGURE 8.
c. If any crack is found on the right side more than 0.18 inches in length and extends into the
flange of the inner chord, do repair 3 in accordance with FIGURE 10.
d. If any crack is found more than 1.50 inches in length and does not extend into the flange of
the inner chord contact Boeing for repair instructions and do the work instructed by Boeing.
e. If no crack is found on the right side, install a replacement fastener in accordance with FIGURE
2 and repeat inspections at the times given in Paragraph 1.E., Compliance.
OR
do the preventive modification on the right side in accordance with FIGURE 4.
Group 2:
NOTE: Post modification inspections are provided in Paragraph 1.E., Compliance, Table 5.
Group 3:
NOTE: Post modification inspections are provided in Paragraph 1.E., Compliance, Table 6.
3. Group 2:
Contact Boeing for left side inspection and modification instruction and do the work instructed by
Boeing.
PART 3 - RESTORE ACCESS
1. Close access to the left main wheel well in the aft bulkhead area:
a. Restore the electrical power to the airplane. Refer to 737-600/700/800/900 AMM 24-22-00,
as an accepted procedure.
b. Remove downlock pins from all landing gears. Refer to 737-600/700/800/900 AMM 32-00-01
as an accepted procedure.
2. Close access to the right main wheel well in the aft bulkhead area:
a. Restore Fire Extinguisher Bottles. Refer to 737-600/700/800/900 AMM 26-21-01 as an accepted
procedure.
b. Restore the electrical power to the airplane. Refer to 737-600/700/800/900 AMM 24-22-00,
as an accepted procedure.
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c. Remove downlock pins from all landing gears. Refer to 737-600/700/800/900 AMM 32-00-01
as an accepted procedure.
3. Close access to aft cargo compartment forward bulkhead liner, cargo compartment sidewall lining
for access to the lower frame web assembly. Refer to 737-600/700/800/900 AMM 06-30-00 and
737-600/700/800/900 AMM 25-80-00 as an accepted procedure.
Panel Number737 AMM SubjectEquipment
141LW, 141JW,
and 142MW
737-600/700/800/900 AMM 25-52-18Aft Cargo Compartment Forward Bulk-
head Liner
142AW737-600/700/800/900 AMM 25-52-06Cargo Compartment Sidewall Lining
-737-600/700/800/900 AMM 25-80-00Insulation Blankets
4. Return the airplane to a serviceable condition.
Group 1, 3:
PART 4 - POST MODIFICATION/REPAIR INSPECTION OF THE LEFT SIDE
1. Remove aft cargo compartment forward bulkhead liners, and insulation blankets to get access to
the lower frame web and inner chord. Refer to 737-600/700/800/900 AMM 25-52-18 and
737-600/700/800/900 AMM 25-80-00 as an accepted procedure.
Panel Number737 AMM SubjectEquipment
141LW, 141JW737-600/700/800/900 AMM 25-52-18Aft Cargo Compartment Forward Bulk-
head Liner
-737-600/700/800/900 AMM 25-80-00Insulation Blankets
2. Group 1:
Frame Web and Inner Chord Inspection - airplanes with repair 1 installed:
a. Do a HFEC inspection of the left STA 727 lower frame web and frame inner chord in accordance
with FIGURE 11, step 1 and step 2.
(1) If any crack is found, contact Boeing for repair instructions and do the work instructed by
Boeing.
b. Do a HFEC inspection of the left STA 727 frame inner chord in accordance with FIGURE 11,
step 3.
(1) If any crack is found, contact Boeing for repair instructions and do the work instructed by
Boeing.
3. Group 1:
Frame Web and Inner Chord Inspection - airplanes with repair 2 installed:
a. Do a HFEC inspection of the left STA 727 lower frame web and inner chord in accordance
with FIGURE 13.
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: December 03, 2013
737-53A1325
41 of 138
BOEING SERVICE BULLETIN 737-53A1325
ALERTALERT

### Page 42

(1) If any crack is found, contact Boeing for repair instructions and do the work instructed by
Boeing.
4. Group 1:
Frame Web and Inner Chord Inspection - airplanes with repair 3 installed:
a. Do a HFEC inspection of the left STA 727 lower frame web and inner chord in accordance
with FIGURE 15.
(1) If any crack is found, contact Boeing for repair instructions and do the work instructed by
Boeing.
5. Group 1:
Frame Web and Inner Chord Inspection - airplanes with preventive modification installed:
a. Do a HFEC inspection of the left STA 727 lower frame web and frame inner chord in accordance
with FIGURE 17, step 1 and step 2.
(1) If any crack is found, contact Boeing for repair instructions and do the work instructed by
Boeing.
b. Do a HFEC inspection of the left STA 727 frame inner chord in accordance with FIGURE 17,
step 3.
(1) If any crack is found, contact Boeing for repair instructions and do the work instructed by
Boeing.
6. Group 3:
Frame Web and Inner Chord Inspection:
a. Do a HFEC inspection of the left STA 727 lower frame web and frame inner chord in accordance
with FIGURE 11, step 1 and step 2.
(1) If any crack is found, contact Boeing for repair instructions and do the work instructed by
Boeing.
b. Do a HFEC inspection of the left STA 727 frame inner chord in accordance with FIGURE 11,
step 3.
(1) If any crack is found, contact Boeing for repair instructions and do the work instructed by
Boeing.
7. Restore/Install aft cargo compartment forward bulkhead liners, and insulation blankets. Refer to
737-600/700/800/900 AMM 25-52-18 and 737-600/700/800/900 AMM 25-80-00 as an accepted
procedure.
Panel Number737 AMM SubjectEquipment
141LW, 141JW737-600/700/800/900 AMM 25-52-18Aft Cargo Compartment Forward Bulk-
head Liner
-737-600/700/800/900 AMM 25-80-00Insulation Blankets
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: December 03, 2013
737-53A1325
42 of 138
BOEING SERVICE BULLETIN 737-53A1325
ALERTALERT

### Page 43

8. Put the airplane back to a serviceable condition.
PART 5 - POST MODIFICATION/REPAIR INSPECTION OF THE RIGHT SIDE
1. Remove aft cargo compartment forward bulkhead liner, sidewall lining, and insulation blankets to
get access to the lower frame web and inner chord. Refer to 737-600/700/800/900 AMM 25-52-18,
737-600/700/800/900 AMM 25-52-06 and 737-600/700/800/900 AMM 25-80-00 as an accepted
procedure.
Panel Number737AMM SubjectEquipment
142MW737-600/700/800/900 AMM 25-52-18Aft Cargo Compartment Forward Bulk-
head Liner
142AW737-600/700/800/900 AMM 25-52-06Cargo Compartment Sidewall Lining
-737-600/700/800/900 AMM 25-80-00Insulation Blankets
2. Frame Web and Inner Chord Inspection - airplanes with repair 1 installed:
a. Do a HFEC inspection of the right STA 727 lower frame web and frame inner chord in
accordance with FIGURE 12, step 1 and step 2.
(1) If any crack is found, contact Boeing for repair instructions and do the work instructed by
Boeing.
b. Do a HFEC inspection of the right STA 727 frame inner chord in accordance with FIGURE
12, step 3.
(1) If any crack is found, contact Boeing for repair instructions and do the work instructed by
Boeing.
3. Frame Web and Inner Chord Inspection - airplanes with repair 2 installed:
a. Do a HFEC inspection of the right STA 727 lower frame web and inner chord in accordance
with FIGURE 14.
(1) If any crack is found, contact Boeing for repair instructions and do the work instructed by
Boeing.
4. Frame Web and Inner Chord Inspection - airplanes with repair 3 installed:
a. Do a HFEC inspection of the right STA 727 lower frame web and inner chord in accordance
with FIGURE 16.
(1) If any crack is found, contact Boeing for repair instructions and do the work instructed by
Boeing.
5. Frame Web and Inner Chord Inspection - airplanes with preventive modification installed:
a. Do a HFEC inspection of the right STA 727 lower frame web and frame inner chord in
accordance with FIGURE 18, step 1 and step 2.
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: December 03, 2013
737-53A1325
43 of 138
BOEING SERVICE BULLETIN 737-53A1325
ALERTALERT

### Page 44

(1) If any crack is found, contact Boeing for repair instructions and do the work instructed by
Boeing.
b. Do a HFEC inspection of the right STA 727 frame inner chord in accordance with FIGURE
18, step 3.
(1) If any crack is found, contact Boeing for repair instructions and do the work instructed by
Boeing.
6. Restore/Install aft cargo compartment forward bulkhead liner, sidewall lining, and insulation blankets.
Refer to 737-600/700/800/900 AMM 25-52-18 and 737-600/700/800/900 AMM 25-52-06 as an
accepted procedure.
Panel Number737 AMM SubjectEquipment
142MW737-600/700/800/900 AMM 25-52-18Aft Cargo Compartment Forward Bulk-
head Liner
142AW737-600/700/800/900 AMM 25-52-06Cargo Compartment Sidewall Lining
-737-600/700/800/900 AMM 25-80-00Insulation Blankets
7. Put the airplane back to a serviceable condition.
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: December 03, 2013
737-53A1325
44 of 138
BOEING SERVICE BULLETIN 737-53A1325
ALERTALERT

### Page 45 (OCR)

BOEING SERVICE BULLETIN 737-53A1325
ALERT  ALERT
This Figure applies only to: Group 1.
STA
727
SIA
727
2177651
FIGURE 1: BODY STATION (STA) 727 LOWER FRAME WEB AND INNER CHORD - INSPECTION - LEFT
AND RIGHT SIDE
(SHEET 1 OF 4)
Original Issue: December 03, 2013
Export Controlled ECCN: 9E991 - BOEING  737-53A1325
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.  45 of 138

### Page 46 (OCR)

BOEING SERVICE BULLETIN 737-53A1325
ALERT  ALERT
23AG0
LOWER
EXAMPLE CRACK  FRAME
FWD
DETAILED  INSPECTION  INBD  2178660
AREA
FIGURE 1: BODY STATION (STA) 727 LOWER FRAME WEB AND INNER CHORD - INSPECTION - LEFTI
AND RIGHT SIDE
(SHEET 2 OF 4)
Original Issue: December 03, 2013
PROPRIETARY - Copyright © Unpublished  Export Controlled ECCN: 9E991 - BOEING  737-53A1325
Work - See page 1 for details.  46 of 138

### Page 47 (OCR)

BOEING SERVICE BULLETIN 737-53A1325
ALERT  ALERT
LOWER  23450
FRAME
EXAMPLE CRACK
FWD
DETAILED
INSPECTION  NBD  2178718
AREA
FIGURE 1: BODY STATION (STA) 727 LOWER FRAME WEB AND INNER CHORD - INSPECTION - LEFT
AND RIGHT SIDE
(SHEET 3 OF 4)
Original Issue: December 03, 2013
Export Controlled ECCN: 9E991 - BOEING  737-53A1325
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.  47 of 138

### Page 48

The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
numbers shown below are the number of parts necessary for each side of the airplane.
More DataQtyIdentificationNameTaskStep
(a)--LOWER FRAME WEBInspect1
(a)--INNER CHORDInspect
1-FASTENERRemove2
(b)1-LOWER FRAME WEBInspect3
(c) (d)1-LOWER FRAME WEBDrill / Ream4
(c) (d) (e) (f)1BACB30NX10K7XBOLT, PROTRUDING
HD
Install (New)5
1BACN10YT5CDNUT, SELF-LOCK,
HEX
Install (New)
Brush coat fastener
heads, collars, and
nuts. (g)
-BMS 5-95SEALANTApply6
(a) Do a Detailed Inspection for cracking in the indicated area.
(b) Do an open hole HFEC inspection for cracking in accordance with 737 NDT Part 6, 51-00-00, Procedure
11 or Procedure 16, 0.03 notch standard.
(c) Only necessary if no cracks are found and the preventive modification is not being accomplished.
(d) Hole diameter 0.3231 - 0.3261 inches.
(e) Install wet using BMS 5-95.
(f) Torque to 150 - 200 inch-pounds.
(g) Refer to SOPM 20-50-19 as an accepted procedure.
FIGURE 1: BODY STATION (STA) 727 LOWER FRAME WEB AND INNER CHORD - INSPECTION - LEFT
AND RIGHT SIDE
(SHEET 4 OF 4)
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: December 03, 2013
737-53A1325
48 of 138
BOEING SERVICE BULLETIN 737-53A1325
ALERTALERT

### Page 49 (OCR)

BOEING SERVICE BULLETIN 737-53A1325
ALERT  ALERT
This Figure applies only to: Group 2-3.
STA
727
STA
727
2191948
FIGURE 2: BODY STATION (STA) 727 LOWER FRAME WEB AND INNER CHORD - INSPECTION - RIGHT
SIDE
(SHEET 1 OF 3)
Original Issue: December 03, 2013
Export Controlled ECCN: 9E991 - BOEING  737-53A1325
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.  49 of 138

### Page 50 (OCR)

BOEING SERVICE BULLETIN 737-53A1325
ALERT  ALERT
LOWER  234€6
FRAME
EXAMPLE CRACK
FWD
DETAILED
INSPECTION  2191949
AREA
FIGURE 2: BODY STATION (STA) 727 LOWER FRAME WEB AND INNER CHORD - INSPECTION - RIGHT
SIDE
(SHEET 2 OF 3)
Original Issue: December 03, 2013
PROPRIETARY - Copyright © Unpublished  Export Controlled ECCN: 9E991 - BOEING  737-53A1325
Work - See page 1 for details.  50 of 138

### Page 51

The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
numbers shown below are the number of parts necessary for this figure.
More DataQtyIdentificationNameTaskStep
(a)--LOWER FRAME WEBInspect1
(a)--INNER CHORDInspect
1-FASTENERRemove2
(b)1-LOWER FRAME WEBInspect3
(c) (d)1-LOWER FRAME WEBDrill / Ream4
(c) (d) (e) (f)1BACB30NX10K7XBOLT, PROTRUDING
HD
Install (New)5
1BACN10YT5CDNUT, SELF-LOCK,
HEX
Install (New)
Brush coat fastener
heads, collars, and
nuts. (g)
-BMS 5-95SEALANTApply6
(a) Do a Detailed Inspection for cracking in the indicated area.
(b) Do an open hole HFEC inspection for cracking in accordance with 737 NDT Part 6, 51-00-00, Procedure
11 or Procedure 16, 0.03 notch standard.
(c) Only necessary if no cracks are found and the preventive modification is not being accomplished.
(d) Hole diameter 0.3231 - 0.3261 inches.
(e) Install wet using BMS 5-95.
(f) Torque to 150 - 200 inch-pounds.
(g) Refer to SOPM 20-50-19 as an accepted procedure.
FIGURE 2: BODY STATION (STA) 727 LOWER FRAME WEB AND INNER CHORD - INSPECTION - RIGHT
SIDE
(SHEET 3 OF 3)
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: December 03, 2013
737-53A1325
51 of 138
BOEING SERVICE BULLETIN 737-53A1325
ALERTALERT

### Page 52 (OCR)

BOEING SERVICE BULLETIN 737-53A1325
ALERT  ALERT
This Figure applies only to: Group 1.
STA
727
2177678
FIGURE 3: BODY STATION (STA) 727 LOWER FRAME PREVENTIVE MODIFICATION - LEFT SIDE
(SHEET 1 OF 5)
Original Issue: December 03, 2013
Export Controlled ECCN: 9E991 - BOEING  737-53A1325
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.  52 of 138

### Page 53 (OCR)

BOEING SERVICE BULLETIN 737-53A1325
ALERT  ALERT
LOWER
FRAME
FWD
INBD
BEFORE  B-B  2179027
A-A
FIGURE 3: BODY STATION (STA) 727 LOWER FRAME PREVENTIVE MODIFICATION - LEFT SIDE
(SHEET 2 OF 5)
Original Issue: December 03, 2013
PROPRIETARY - Copyright © Unpublished  Export Controlled ECCN: 9E991 - BOEING  737-53A1325
Work - See page 1 for details.  53 of 138

### Page 54 (OCR)

BOEING SERVICE BULLETIN 737-53A1325
ALERT  ALERT
STRAP
160€  - RETROFIT
- 4) 6
5.43
2.00
CHORD
_D
LOWER FRAME
D  ANGLE
15  - RETROFIT
10
WD
INBD  AFTER  A-A  C-C  2179051
FIGURE 3: BODY STATION (STA) 727 LOWER FRAME PREVENTIVE MODIFICATION - LEFT SIDE
(SHEET 3 OF 5)
Original Issue: December 03, 2013
Export Controlled ECCN: 9E991 - BOEING  PROPRIETARY - Copyright © Unpublished  737-53A1325
Work - See page 1 for details.  54 of 138

### Page 55

The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
numbers shown below are the number of parts necessary for one side of the airplane.
More DataQtyIdentificationNameTaskStep
(a)1144A2619-7ANGLERemove1
--FASTENERRemove
(a)1-LOWER FRAMEClean2
Make sure each at-
tachment is aligned
to the lower frame
web.
1144A2619-23STRAP - RETROFITLocate3
1144A2619-21ANGLE - RETROFITLocate
(d) (e)1144A2619-21ANGLE - RETROFITDrill4
(d) (e)1144A2619-23STRAP - RETROFITDrill
(d) (e)--LOWER FRAMEDrill
to the mating sur-
faces of the strap
and frame. (b)
-BMS 5-95SEALANTApply5
(c)1144A2619-21ANGLE - RETROFITInstall (New)6
(c)1144A2619-23STRAP - RETROFITInstall (New)
--FASTENERInstall (New)
Brush coat fastener
heads, collars, and
nuts. (b)
-BMS 5-95SEALANTApply7
(a) Clean all sealant material from mating surfaces.
(b) Refer to SOPM 20-50-19 as an accepted procedure.
(c) Install all fasteners wet with BMS 5-95.
(d) See fastener code table for holes sizes.
(e) Match drill the strap and angle from existing fastener holes in the lower frame web. Drill additional fastener
holes from pilots in new parts.
FIGURE 3: BODY STATION (STA) 727 LOWER FRAME PREVENTIVE MODIFICATION - LEFT SIDE
(SHEET 4 OF 5)
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: December 03, 2013
737-53A1325
55 of 138
BOEING SERVICE BULLETIN 737-53A1325
ALERTALERT

### Page 56 (OCR)

BOEING SERVICE BULLETIN 737-53A1325
ALERT  ALERT
FASTENER
DIAMETER
(OPTIONAL)
LETTER CODE  HEAD LOCATION
N = NEAR SIDE
D  6F  F = FAR SIDE
(OPTIONAL)
C
COUNTERSINK  FASTENER
LENGTH/GRIP
(OPTIONAL)
EXAMPLE OF FASTENER SYMBOL
The codes shown below agree with the letter shown in the upper left corner of the fastener symbols in the figure.
A number in the lower right corner gives the grip length of the fastener. The QTY numbers shown below are the
number of fasteners necessary for this figure.
Code  Name  Identification  Qty  Hole Dia  More Data
HI LOK  BACB30NX8K5  9  0.247 - 0.250  (a)
BOLT  BACB30NX8K6  6  0.247 - 0.250  (a)
BOLT, HEX DRIVE  BACB30NX8K7  5  0.247 - 0.250  (a)
BOLT  BACB30NX8K8  1  0.247 - 0.250  (a)
HEX DRIVE BOLT  BACB30NX8K9  6  0.247 - 0.250  (a)
NUT, SELF-LOCK, HEX  BACN10YT4CD  27
BOLT, PROTRUDING HD  BACB30NX8K11  2  0.247 - 0.250  (a)
NUT ASSEMBLY  BACN11E4  2
C  BOLT, PROTRUDING HD  BACB30NX12K7  0.370 - 0.373
NUT, SELF-LOCK, HEX  BACN10YT6CD  1
D  BOLT  BACB30VT8K5  5  0.247 - 0.250  (a)
BOLT SHEAR LIGHT  BACB30VT8K8  2  0.247 - 0.250  (a)
BOLT HI-LOK  BACB30VT8K9  2  0.247 - 0.250  (a)
BOLT  BACB30VT8K10  2  0.247 - 0.250  (a)
COLLAR  BACC30BL8  11
(a) f necessary, oversize fastener hole diameter by 1/64 inch and install a 1/64 inch oversize fastener.
FIGURE 3: BODY STATION (STA) 727 LOWER FRAME PREVENTIVE MODIFICATION - LEFT SIDE
(SHEET 5 OF 5)
Original Issue: December 03, 2013
Export Controlled ECCN: 9E991 - BOEING  PROPRIETARY - Copyright © Unpublished  737-53A1325
Work - See page 1 for details.  56 of 138

### Page 57 (OCR)

BOEING SERVICE BULLETIN 737-53A1325
ALERT  ALERT
SIA
727
STA
727
2180986
FIGURE 4: BODY STATION (STA) 727 LOWER FRAME PREVENTIVE MODIFICATION - RIGHT SIDE
(SHEET 1 OF 5)
Original Issue: December 03, 2013
Export Controlled ECCN: 9E991 - BOEING  737-53A1325
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.  57 of 138

### Page 58 (OCR)

BOEING SERVICE BULLETIN 737-53A1325
ALERT  ALERT
LOWEF
- RAME
FWD
INBD
BEFORE  B-B  2180987
A-A
FIGURE 4: BODY STATION (STA) 727 LOWER FRAME PREVENTIVE MODIFICATION - RIGHT SIDE
(SHEET 2 OF 5)
Original Issue: December 03, 2013
Export Controlled ECCN: 9E991 - BOEING  737-53A1325
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.  58 of 138

### Page 59 (OCR)

BOEING SERVICE BULLETIN 737-53A1325
ALERT  ALERT
STRAP
-RETROFIT
(3)4) 5)6)
5.  i.43
CHORD
LOWER FRAME
ANGLE
- RETROFIT
AFTER  A-A  INBD  C-C  2181166
FIGURE 4: BODY STATION (STA) 727 LOWER FRAME PREVENTIVE MODIFICATION - RIGHT SIDE
(SHEET 3 OF 5)
Original Issue: December 03, 2013
PROPRIETARY - Copyright ® Unpublished  Export Controlled ECCN: 9E991 - BOEING  737-53A1325
Work - See page 1 for details.  59 of 138

### Page 60

The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
numbers shown below are the number of parts necessary for one side of the airplane.
More DataQtyIdentificationNameTaskStep
(a)1144A2619-8ANGLERemove1
--FASTENERRemove
(a)1-LOWER FRAMEClean2
Make sure each at-
tachment is aligned
to the lower frame
web.
1144A2619-23STRAP - RETROFITLocate3
1144A2619-22ANGLE - RETROFITLocate
(d) (e)1144A2619-22ANGLE - RETROFITDrill4
(d) (e)1144A2619-23STRAP - RETROFITDrill
(d) (e)--LOWER FRAMEDrill
to the mating sur-
faces of the strap
and frame. (b)
-BMS 5-95SEALANTApply5
(c)1144A2619-22ANGLE - RETROFITInstall (New)6
(c)1144A2619-23STRAP - RETROFITInstall (New)
1-FASTENERInstall (New)
Brush coat fastener
heads, collars, and
nuts. (b)
-BMS 5-95SEALANTApply7
(a) Clean all sealant material from mating surfaces.
(b) Refer to SOPM 20-50-19 as an accepted procedure.
(c) Install all fasteners wet with BMS 5-95.
(d) See fastener code table for holes sizes.
(e) Match drill the strap and angle from existing fastener holes in the lower frame web. Drill additional fastener
holes from pilots in new parts.
FIGURE 4: BODY STATION (STA) 727 LOWER FRAME PREVENTIVE MODIFICATION - RIGHT SIDE
(SHEET 4 OF 5)
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: December 03, 2013
737-53A1325
60 of 138
BOEING SERVICE BULLETIN 737-53A1325
ALERTALERT

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