# Boeing Alert Service Bulletin 747-25A3581: U.S. DOT/FAA - Boeing Service Bulletin

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- Document: [Boeing Alert Service Bulletin 747-25A3581](https://openairdocs.org/service-documents/boeing/747-25a3581.md)
- Title as filed: U.S. DOT/FAA - Boeing Service Bulletin
- Pages: 63
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## Text

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### Page 1

Commercial 
Airplanes
747
Service Bulletin
ALERT
Number: 747-25A3581
Original Issue: September 23, 2010
Revision 2: September 11, 2012
ATA System: 2500
SUBJECT: EQUIPMENT/FURNISHINGS - Cargo and Accessory Compartments - M826 Cardfile
Drip Shield Change
Export of this technology is controlled under the United States Export Administration Regulations (EAR) (15
CFR 300-774). An export license may be required before it is used for development, production or use by foreign
persons from specific countries. The controller of this data has the individual responsibility to abide by all export
laws.
9E991ECCN:
BOEING PROPRIETARY, CONFIDENTIAL AND/OR TRADE SECRET
Copyright © 2010 Boeing.
Unpublished Work. All Rights Reserved.
Treatment of this document and its content is governed by contract with Boeing. Rights to use this document
are licensed on a per aircraft basis and such rights may not be transferable. For more information, contact The
Boeing Company.
Boeing, the Boeing signature, the Boeing symbol, 707, 717, 727, 737, 747, 757, 767, 777, 787, Dreamliner™,
BBJ, DC-8, DC-9, DC-10, KC-10, KDC-10, MD-10, MD-11, MD-80, MD-88, MD-90, P-8A, Poseidon and Boeing
liveries are all trademarks owned by The Boeing Company; and no trademark license is granted in connection
with this document unless provided in writing by Boeing. BOEING is a trademark of Boeing Management
Company.
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Table of Contents
Revision Transmittal Sheet ............................................ 5
Summary ...................................................... 9
1. PLANNING INFORMATION ........................................ 1 3
A. Effectivity ............................................... 1 3
1. Airplanes ............................................ 1 3
2. Spares Affected ........................................ 1 4
B. Concurrent Requirements ...................................... 1 5
C. Reason ................................................ 1 5
D. Description .............................................. 1 5
E. Compliance .............................................. 1 6
F. Approval ............................................... 1 6
G. Manpower .............................................. 1 6
H. Weight and Balance Changes .................................... 1 7
I. Electrical Load Data ......................................... 1 7
J. References .............................................. 1 7
1. Existing Data: ......................................... 1 7
2. Data Supplied with this Service Bulletin: ........................... 1 8
3. Installation Drawings Used in the Preparation of this Service Bulletin: ........... 1 8
K. Publications Affected ........................................ 1 8
L. Interchangeability and Intermixability of Parts ........................... 1 8
M. Software Accomplishment Summary ................................ 1 8
2. MATERIAL INFORMATION ........................................ 1 9
A. Material - Price and Availability ................................... 1 9
B. Industry Support Information .................................... 1 9
C. Parts Necessary for Each Airplane ................................. 1 9
1. Kits/Parts ............................................ 1 9
2. Parts and Materials Supplied by the Operator ........................ 2 2
3. Parts Modified and Reidentified ................................ 2 3
4. Parts Removed and Not Replaced .............................. 2 3
D. Parts Necessary to Change Spares ................................. 2 3
E. Special Tooling - Price and Availability ............................... 2 3
F. Special Tooling Necessary to do this Service Bulletin ....................... 2 3
3. ACCOMPLISHMENT INSTRUCTIONS .................................. 2 5
A. GENERAL INFORMATION ..................................... 2 5
B. WORK INSTRUCTIONS ....................................... 2 6
FIGURE 1: ELECTRONICS EQUIPMENT CENTER - REMOVAL OF EXISTING DRIP SHIELD .... 2 7
FIGURE 2: ELECTRONICS EQUIPMENT CENTER - LOOSEN AFFECTED WIRE BUNDLES .... 3 3
FIGURE 3: ELECTRONICS EQUIPMENT CENTER - PROVISIONS FOR WIRE BUNDLE RELOCATION
.................................................. 3 7
FIGURE 4: ELECTRONICS EQUIPMENT CENTER - RELOCATE WIRE BUNDLES ROUTING . . . 42
FIGURE 5: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF ALL SUPPORT BRACKETS AND
NEW DRIP SHIELD ASSEMBLY ............................... 4 8
FIGURE 6: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF DRIP SHIELD DEFLECTORS
.................................................. 5 7
FIGURE 7: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF NEW INSULATION BLANKET
.................................................. 6 1
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Export Controlled ECCN: 9E991 - BOEING
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Commercial 
Airplanes
747
Service Bulletin
ALERT
Revision Transmittal SheetNumber: 747-25A3581Original Issue: September 23, 2010
Revision 2: September 11, 2012
ATA System: 2500
SUBJECT: EQUIPMENT/FURNISHINGS - Cargo and Accessory Compartments - M826 Cardfile
Drip Shield Change
This revision includes all pages of the service bulletin.
COMPLIANCE INFORMATION RELATED TO THIS REVISION
More work is necessary on the airplane(s) changed in accordance with revision 1 of this service bulletin.
Airplane RT061 was added to Group 2 of this service bulletin effectivity.
REASON FOR REVISION
This revision is sent to make changes to the service bulletin to address possible interference issues, which
clarifies wire routing, allows for trimming of parts and adds parts to the top kit. Also to add 1 airplane to service
bulletin effectivity.
These sections were changed:
1. In Paragraph 1.A.1., Airplanes, added airplane RT061 to Group 2.
2. In Paragraph 1.C.1., Kits/Parts, changed table to add more parts and revised quantities.
3. In Paragraph 1.M., added Software Accomplishment Summary paragraph.
4. In Paragraph 2.B., Industry Support Information, updated warranty statement.
5. In Paragraph 3.A., General Information, added note 8.
6. In Work Instructions, changed as follows:
a. Step 1, changed instructions to gain access.
b. Removed Step 9, not necessary to remove/install floor panel.
c. Re-numbered Step 10 to Step 9.
7. In Figure 2, changed as follows:
a. On Sheet 1, removed wire bundle callouts and bubble callouts.
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b. On Sheet 2, changed bubble callouts.
c. In step table changed more data and removed foot notes.
8. In Figure 3, changed as follows:
a. On Sheet 3, added new views D-D and E-E.
b. In Step Table, changed fasteners for steps 3 and 4 to BACB30MY6K() and BACC30M6.
9. In Figure 4, changed as follows:
a. Replaced sheet 1 and 2 illustrations.
b. Added sheet 3 and 4 illustrations.
c. Changed Step Table to match new illustrations.
10. In Figure 5, changed as follows:
a. On Sheet 4, added notes to allow trimming of drip shield forward bracket and to say existing
fastener pattern may be different.
b. On Sheet 5, added note to allow trimming of drip shield aft bracket.
c. In Step Table, Step 10, added more data.
d. In Step Table, Step 11 and 15, added more data to allow for trimming of brackets.
e. In Step Table, Step 14 and 17, added substep to apply adhesive.
f. In Step Table, added foot notes (d), (e) and (f).
11. In Figure 6, changed as follows:
a. In sheet 2 and 3 illustrations, removed bubbles 1 and 2.
b. In sheets 2 and 3 illustrations, renumbered bubbles 3 through 6 to bubbles 1 through 4.
c. In Step Table, removed Steps 1 and 2, bond requirements moved to Steps 14 and 17 of Figure
5.
d. In Step Table, renumbered Steps 3 through 6 to Steps 1 through 4.
e. In Step Table, added footnotes (e) and (f) to allow for trimming of shield deflectors.
Vertical lines are put on the left edge of each page, except in Paragraph 1.A., Effectivity, to show the location
of important changes.
Pages with no vertical lines have no important changes.
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REVISION HISTORY
September 23, 2010Original Issue:
June 30, 2011Revision 1:
September 11, 2012Revision 2:
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Export Controlled ECCN: 9E991 - BOEING
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Commercial 
Airplanes
747
Service Bulletin
ALERT
SummaryNumber: 747-25A3581Original Issue: September 23, 2010
Revision 2: September 11, 2012
ATA System: 2500
SUBJECT: EQUIPMENT/FURNISHINGS - Cargo and Accessory Compartments - M826 Cardfile
Drip Shield Change
THIS BULLETIN IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN PARAGRAPH
1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND THIS SERVICE BULLETIN TO
THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS SERVICE BULLETIN TO
THE NEW OWNER.
CONCURRENT REQUIREMENTS
Refer to Paragraph 1.B., Concurrent Requirements.
BACKGROUND
This service bulletin will mitigate water from exiting over the edge of the existing drip shield and contaminating
electrical components in the M826 cardfile below. If this service bulletin is not incorporated, electrical components
in the M826 cardfile can malfunction due to water contamination which could result in an electrical short and
potential loss of several functions essential for safe flight.
An Operator reported finding evidence of water damage to Diode Fire Card 285U0072-1 in the M826 Automatic
Fire Overheat Logic Test System (AFOLTS) cardfile following a false FWD CARGO FIRE message which
resulted in an Air Turn Back (ATB). Measurements showed the drip shield sloped away from the two drains
added by SB 747-25A3370 (-400F) and SB 747-25A3526 (-400 Boeing Converted Freighter) and mandated by
Airworthiness Directive (AD). Boeing's subsequent investigation found other reports of water damage to circuit
cards in M826 affecting several operators.
This service bulletin replaces the existing drip shield with a new drip shield, installs two new drip shield deflectors
between the new drip shield and the two adjacent bulkheads, and relocates wire bundles that interfere with
these installations.
Boeing Service Related Problem (SRP) 747-SRP-25-0282 is related to this service bulletin.
ACTION (PRR 85901-100RS)
Do the following items:
1. Remove existing drip shield
2. Relocate wire bundle routing.
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3. Install new drip shield's brackets
4. Install new drip shield
5. Install new drip shield deflectors
6. Install new insulation blankets
EFFECTIVITY
747-400 Airplanes. Refer to Paragraph 1.A.1., Airplanes, for the list of affected airplanes.
COMPLIANCE
The Federal Aviation Administration (FAA) will possibly release an Airworthiness Directive related to this service
bulletin. The Airworthiness Directive will make the compliance tasks and times given in this service bulletin
mandatory.
Boeing recommends that the change given in this service bulletin be done within 24 months after the revision
2 issue date of this service bulletin.
INDUSTRY SUPPORT INFORMATION
Boeing warranty remedies may be available for airplanes in warranty as of October 8, 2008. Please refer to
Paragraph 2.B., Industry Support Information.
MANPOWER
Elapsed HoursTotal Task HoursAirplanes
14.7522.50GROUP 1
14.7522.50GROUP 2
MATERIAL INFORMATION
Boeing Supplied Kits/Parts.
Refer to Paragraph 2.A., Material - Price and Availability.
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### Page 11 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
-REMOVE EXISTING DRIP SHIELD
-REMOVE EXISTING BLANKET
-REMOVE EXISTING BRACKETS
-RELOCATE EXISTING WIRE BUNDLES
-INSTALL NEW BRACKETS
-INSTALL NEW DRIP SHIELD
-INSTALL NEW DRIP SHIELD DEFLECTORS
-INSTALL NEW BLANKET
STA
400
STA
380
STA
STA
340
1964805
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Export Controlled ECCN: 9E991 - BOEING
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ALERTALERT
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Commercial 
Airplanes
747
Service Bulletin
ALERT
Number: 747-25A3581
Original Issue: September 23, 2010
Revision 2: September 11, 2012
ATA System: 2500
SUBJECT: EQUIPMENT/FURNISHINGS - Cargo and Accessory Compartments - M826 Cardfile
Drip Shield Change
THIS BULLETIN IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN PARAGRAPH
1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND THIS SERVICE BULLETIN TO
THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS SERVICE BULLETIN TO
THE NEW OWNER.
1.    PLANNING INFORMATION
A. Effectivity
1. Airplanes
Refer to Service Bulletin Index D6-30300 Part 3 for Airplane Variable Number, Line Number, and
Serial Number data.
This service bulletin is for the airplanes shown below. An equivalent change is on subsequent
production airplanes. Refer to PRR 85901-100RS for data about this change.
DESCRIPTIONCONFIGURATIONGROUP
747-400 that did not get hardware equivalent to SB 747-25A3526
during conversion to BCF configuration.
-1
747-400 that did get hardware equivalent to SB 747-25A3526 during
conversion to BCF configuration.
-2
Airplane Models:
747-400
GroupVariable Number
2RM128
2RT021 - RT022
2RT031 - RT033
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GroupVariable Number
2RT061
1RT071 - RT072
1RT075
2RT161
2RT164
1RT456
2RT461
1RT501
2RT506
1RT507 - RT510
1RT513
1RT516
1RT518
2RT519
1RT520
1RT524
2RT526
1RT528
2RT530
1RT572 - RT574
2RT575 - RT579
2RT642
1RT655 - RT657
1RT751
2RT752
1RT781 - RT782
2RT837
2RT967
2. Spares Affected
Examine your spares supply for the parts or components identified in Paragraph 2.C., Parts
Necessary for Each Airplane. If any parts or components are found, refer to Paragraph 2.C. for
the recommended use.
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B. Concurrent Requirements
The service bulletin(s) listed below must be done before or at the same time as this service bulletin:
Group 1:
DescriptionService BulletinCompany
(a) (b) Drip shield Modification747-25A3526, Revision 1Boeing
(a) Steps 1-5 of Figure 2 in service bulletin 747-25A3526 R1 are NOT required if work is being
accomplished concurrent with this service bulletin.
(b) The portion of "More Data" in step 8 of Figure 3 in service bulletin 747-25A3526 R1 which
says "Attach drain tube and strap above bead on the spud" is also NOT required.
Group 2:
None
C. Reason
This service bulletin will mitigate water from exiting over the edge of the existing drip shield and
contaminating electrical components in the M826 cardfile below. If this service bulletin is not incorporated,
electrical components in the M826 cardfile can malfunction due to water contamination which could
result in an electrical short and potential loss of several functions essential for safe flight.
An Operator reported finding evidence of water damage to Diode Fire Card 285U0072-1 in the M826
Automatic Fire Overheat Logic Test System (AFOLTS) cardfile following a false FWD CARGO FIRE
message which resulted in an Air Turn Back (ATB). Measurements showed the drip shield sloped away
from the two drains added by SB 747-25A3370 (-400F) and SB 747-25A3526 (-400 Boeing Converted
Freighter) and mandated by Airworthiness Directive (AD). Boeing's subsequent investigation found
other reports of water damage to circuit cards in M826 affecting several operators.
This service bulletin replaces the existing drip shield with a new drip shield, installs two new drip shield
deflectors between the new drip shield and the two adjacent bulkheads, and relocates wire bundles
that interfere with these installations.
Boeing Service Related Problem (SRP) 747-SRP-25-0282 is related to this service bulletin.
Revision 1 was send to make changes to the service bulletin to correct an interference issue found
during parts mock-up for the 747-8.
Revision 2 is sent to make changes to the service bulletin to address possible interference issues,
which clarifies wire routing, allows for trimming of parts and adds parts to the top kit. Also to add 1
airplane to service bulletin effectivity.
D. Description
Do the following items:
1. Remove existing drip shield
2. Relocate wire bundle routing.
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3. Install new drip shield's brackets
4. Install new drip shield
5. Install new drip shield deflectors
6. Install new insulation blankets
Revision 2 - More work is necessary on the airplane(s) changed in accordance with revision 1 of this
service bulletin.
The work in this service bulletin is done in the maintenance zone(s) given below.
Affected Maintenance Zones
ZoneModel
115747-400
E. Compliance
The Federal Aviation Administration (FAA) will possibly release an Airworthiness Directive related to
this service bulletin. The Airworthiness Directive will make the compliance tasks and times given in this
service bulletin mandatory.
Boeing recommends that the change given in this service bulletin be done within 24 months after the
revision 2 issue date of this service bulletin.
F. Approval
This service bulletin was examined by the Federal Aviation Administration (FAA). The changes specified
in this service bulletin comply with the applicable regulations and are FAA approved, as well as European
Aviation Safety Agency (EASA)/Joint Aviation Authorities (JAA) approved for all EASA/JAA approved
airplanes listed in the service bulletin effectivity. This service bulletin and its approval were based on
the airplane in its original Boeing delivery configuration or as modified by other approved Boeing
changes.
If an airplane has a non-Boeing modification or repair that affects a component or system also affected
by this service bulletin, the operator is responsible for obtaining appropriate regulatory agency approval
before incorporating this service bulletin.
G. Manpower
The table below shows an estimate of the task hours necessary to do this change for each airplane.
This estimate is for direct labor only, done by an experienced crew. Adjust the estimate with operator
task hour data if necessary. The estimate does not include lost time. These are some examples of lost
time:
 Time to adjust to the workplace
 Time to schedule the work
 Time to inspect the work
 Time to cure the materials
 Time to make the parts
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 Time to find the tools.
Elapsed HoursTask HoursNumber of PersonsTask
0.250.251Open Access
2.752.751Figure 1
2.254.502Figure 2
1.501.501Figure 3
3.256.502Figure 4
2.254.502Figure 5
1.251.251Figure 6
1.001.001Figure 7
0.250.251Test
14.7522.50TOTAL FOR EACH AIRPLANE
H. Weight and Balance Changes
Change in Moment
(Pound-Inches)
Change in Weight
(Pounds)Airplane
+2717.0+7.3Group 1
+2717.0+7.3Group 2
I. Electrical Load Data
Not changed.
J. References
1. Existing Data:
a. Engineering Change Memo PRR 85901-100RS
b. Boeing Service Bulletin 747-25A3526
c. Boeing Service Related Problem (SRP) 747-SRP-25-0282
d. Service Bulletin Index D6-30300
e. Standard Overhaul Practices Manual (SOPM) 20-15-19, 20-43-03, 20-50-12
f. Standard Wiring Practices Manual (SWPM) 20-10-11, 20-10-12, 20-10-19
g. 747-400 Aircraft Maintenance Manual (AMM) 25-52-04, 53-21-02
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h. 747-400SF Structural Repair Manual (SRM) 51-20-01, Chapter 51
2. Data Supplied with this Service Bulletin:
None.
3. Installation Drawings Used in the Preparation of this Service Bulletin:
TitleDrawing Number
BLANKET ASSEMBLY INSULATION411U4403
DRIP SHIELD INSTL - CARD FILE - NOSE WHEEL WELL LH
SIDE
828B4134
WIRE BUNDLE INSTALLATION - NOSE SECTION 41828B8101
These drawings were used to prepare this service bulletin. These drawings are not necessary to
make the specified changes, and are not supplied with this service bulletin. These drawings may
not be applicable to all airplane configurations or operators.
K. Publications Affected
1. Publications:
Chapter-SectionPublication
53-11747 Illustrated Parts Catalog
2. Damage Tolerance Based Structural Inspections:
Boeing has evaluated the repairs and/or changes in this service bulletin for effects on Fatigue
Critical Structure (FCS) and for changes to Damage Tolerance Inspections (DTI) required in the
Maintenance Program. This service bulletin affects FCS but no new DTIs are necessary.
L. Interchangeability and Intermixability of Parts
Refer to Paragraph 2.C., Parts Necessary for Each Airplane, for interchangeability and intermixability
information.
M. Software Accomplishment Summary
Not affected.
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2.    MATERIAL INFORMATION
A. Material - Price and Availability
Boeing can supply the kits shown in Paragraph 2.C., Parts Necessary for Each Airplane , as shown
below. If there is a limit to the quantity of available , a supply sequence is given by Spares. More become
available as shown in the Reorder Lead Time (ROLT). ROLT is calculated from the date Boeing gets
the purchase order.
REFER TO THE BOEING PART PAGE ON MYBOEINGFLEET.COM OR CONTACT FIRST RESPONDER
AT FR@BOEING.COM FOR THE LATEST REORDER LEAD TIME (ROLT) AND PRICE INFORMATION
Unit Price thru
04/30/2012
ROLT (Calendar
Days)
QTYDateNameKit Number
$8,844.0029318/2/2011TOP KIT - AFOLTS
DRIP SHIELD MODIFI-
CATION
015U1884-1
The Kits are subject to the terms and conditions of the Boeing standard purchase order acknowledgment.
After the Unit Price date, new price data is applicable. Prices are in United States dollars. Terms: Net
30 days.
Reference this service bulletin and submit your purchase order by one of the methods that follow:
1. Order on-line via ATA Spec 2000 or Boeing Part Page
2. Fax to (206) 662-7145
3. Mail to:
Spares Customer Support - MC 36-65
Boeing Spares Department
P.O. Box 3707
Seattle, Washington 98124-2207 USA
B. Industry Support Information
Boeing warranty remedies are available for 747 airplanes in warranty as of October 8, 2008 . For task
hour reimbursement for airplanes in warranty as of that date, send a warranty claim to Boeing
Commercial Airplanes Group - Warranties. The kit for airplanes in warranty as of that date will be
supplied at no charge. Send a purchase order for the kit to Boeing Spares. Please refer to this service
bulletin number and reference the airplane variable number in your purchase order.
C. Parts Necessary for Each Airplane
1. Kits/Parts
To get the kits/parts shown below, refer to Paragraph 2.A., Material - Price and Availability.
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NOTE: One top kit and the items shown in Paragraph 2.C.2., Parts and Materials Supplied by
the Operator, are necessary for each airplane.
Kit 015U1884
NotesExisting Part
Number
NameQTYNew Part Number
-1
TOP KIT - AFOLTS
DRIP SHIELD RE-
PLACEMENT
-015U1884-1
BRACKET ASSY1287U0072-53
INSULATION
BLANKET ASSEM-
BLY
1411U4403-1001
DRIP SHIELD -
FWD BRACKET
1672U7102-1
DRIP SHIELD -
AFT BRACKET
1672U7102-2
DRIP SHIELD -
DEFLECTOR
1672U7102-6
WIRE BRACKET
ASSY
2672U7102-8
DRIP SHIELD -
STA 360 BRACK-
ET ASSY
1672U7102-9
DRIP SHIELD -
STA 380 BRACK-
ET ASSY
1672U7102-10
DRIP SHIELD -
ASSY
1672U7102-11
DRIP SHIELD -
DEFLECTOR
PLATE
4672U7102-12
DRIP SHIELD -
DEFLECTOR
PLATE
1672U7102-13
DRIP SHIELD -
DEFLECTOR
1672U7102-14
Rod, filler169B47961-5
HI-LOK PROT
HEAD
2BACB30MY6K7
HI-LOK PROT
HEAD
2BACB30MY6K8
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ALERTALERT

### Page 21

Kit 015U1884
NotesExisting Part
Number
NameQTYNew Part Number
-1
(a)BOLT, PROTRUD-
ING HD
2BACB30VN6K7
(a)BOLT, PROTRUD-
ING HD
2BACB30VN6K8
(a)BOLT, PROTRUD-
ING HEAD
15BACB30VT6K3
(a)BOLT8BACB30VT6K4
HI-LOK1BACB30VT6K7
HI-LOK5BACB30VT8K6
BOLT3BACB30VT8K7
BOLT SHEAR
LIGHT
2BACB30VT8K8
CLAMP, LOOP1BACC10DK12
(a)COLLAR4BACC30BK6
(a)COLLAR24BACC30BL6
COLLAR10BACC30BL8
COLLAR4BACC30M6
NUT, SPACER
PLATE
1BACN10GH3A10
NUT2BACN10YR3CD
(a)RIVET9BACR15BA4AD6C
(a)RIVET, 100 DEG6BACR15BA5AD4C
(a)RIVET, 100 DEG6BACR15BA5AD5C
RIVET, UNIVER-
SAL HEAD
2BACR15BB4D5C
(a)RIVET22BACR15BB5AD6C
RIVET2BACR15BB5D5C
SCREW5BACS12GU3K30
(a)BOLT8BACS12HN3-9
(a)BOLT5BACS12HN3-10
(a)BOLT3BACS12HN3-11
BOLT1BACS12HN3-12
BOLT1BACS12HN3-20
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### Page 22

Kit 015U1884
NotesExisting Part
Number
NameQTYNew Part Number
-1
(a)RINGPOST, WIRE
HARNESS
MOUNTING SUP-
PORT
16BACS31H1B
(a)RINGPOST, WIRE
HARNESS
MOUNTING SUP-
PORT
30BACS31H2B
STRAP2BACS38K1
STRAP1BACS38K3
(a)TIE STRAP100BACS38W1
(a)WASHER6NAS1149D0332J
(a)WASHER, FLAT16NAS1149D0363J
SPACERS FOR
BOLTS
1NAS43DD3-18FC
SPACERS FOR
BOLTS
1NAS43DD3-48FC
SPACERS FOR
BOLTS
1NAS43DD3-50FC
(a)SPACER, SLEEVE3NAS43DD6-9FC
(a) There are more parts than are necessary.
(b) If grip length shown is not available at Boeing, fasteners supplied in kits
may be one grip length longer than indicated. Also, if any fasteners part
numbers listed are not available or have been superseded, substitute
fasteners may be supplied in kits.
2. Parts and Materials Supplied by the Operator
NotesNameQTYPart Number /
Specification
(a)SEALANT12 OZBMS 5-95
(a)ADHESIVE12 OZBMS 5-92
(a)CORROSION INHIBITING COM-
POUND
8 OZBMS 3-27
(a)ALODINE SOLUTION8 OZALODINE 1200 or
1200S
(a) See the Qualified Products List at the end of the Boeing Material Specification (BMS) for
supplier data.
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### Page 23

3. Parts Modified and Reidentified
None.
4. Parts Removed and Not Replaced
None.
D. Parts Necessary to Change Spares
None.
E. Special Tooling - Price and Availability
None.
F. Special Tooling Necessary to do this Service Bulletin
No special tools or equipment are necessary to do the change in this service bulletin. But, maintenance
and overhaul tools in the manuals given in Paragraph 1.J., References, can be necessary. Examine
operator tool supply to make sure all necessary tools are available.
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### Page 24

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PROPRIETARY - Copyright © Unpublished
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ALERTALERT
BLANK PAGE

### Page 25

3.    ACCOMPLISHMENT INSTRUCTIONS
A. GENERAL INFORMATION
CAUTION: KEEP THE WORK AREA, WIRES AND ELECTRICAL BUNDLES CLEAN OF METAL
PARTICLES OR CONTAMINATION WHEN YOU USE TOOLS. UNWANTED MATERIAL,
METAL PARTICLES OR CONTAMINATION CAUGHT IN WIRE BUNDLES CAN CAUSE
DAMAGE TO THE BUNDLES. DAMAGED WIRE BUNDLES CAN CAUSE SPARKS OR
OTHER ELECTRICAL DAMAGE.
NOTE: 1. Manual titles are referred to by acronyms. Refer to Paragraph 1.J., References, for
definition of the acronyms.
2. Obey all of the warnings and cautions given in the specified manual sections.
3. Unless shown differently, these dimensions and tolerances are used:
– Linear dimensions are in inches
– Tolerance on linear dimensions, other than rivet and bolt edge margins, is plus
or minus 0.03 inch
– Tolerance on rivet and bolt edge margin is plus or minus 0.05 inch
– Angular tolerance is plus or minus 2 degrees
– Hole dimensions for standard solid rivets are given in 747 SRM 51
– Torque limits to tighten nuts and bolts are given in 747 SRM 51
4. Use the approved fastener and process material substitutions in accordance with
747 SRM 51.
5. Refer to the SWPM 20-10-11 and SWPM 20-10-12 for the wire installation procedures,
and SWPM 20-10-19 for the wire separation requirements, as accepted procedures.
6. If the length of any fastener specified in this service bulletin does not meet the
installation standards in 747-400SF SRM 51, then a fastener of the same specification,
or an approved substitute, with a length which meets the installation standards in
747-400SF SRM 51 may be used.
7. These work instructions refer to procedures included in other Boeing documents.
When the words "refer to" are used and the operator has an accepted alternative
procedure, the accepted alternative procedure can be used. When the words "in
accordance with" are included in the instruction, the procedure in the Boeing document
must be used.
8. Loosen additional clamps and hardware as required to allow moment of wire bundles
to new ring post locations. Tighten any clamps and hardware that were loosened to
facilitate movement of wire bundles. Refer to the SWPM 20-10-11, SWPM 20-10-12
, and SWPM 20-10-19, as accepted procedures.
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### Page 26

B. WORK INSTRUCTIONS
1. Gain access to left forward Main Equipment Compartment (MEC). Refer to 747-400 AMM 53-21-02
as an accepted procedure.
2. Remove existing drip shield in accordance with Figure 1.
3. Loosen wire bundles routing in accordance with Figure 2.
4. Install provisions for wire bundle routing in accordance with Figure 3.
5. Relocate wire bundle routing in accordance with Figure 4.
6. Install new drip shield brackets and new drip shield in accordance with Figure 5.
7. Install drip shield deflectors in accordance with Figure 6.
8. Install new insulation blanket in accordance with Figure 7.
9. Put the airplane back to a serviceable condition.
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### Page 27 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
STA  TYPICAL
400
STA 400
BULKHEAD
STA
340
STA
340
TYPICAL  1959064
FIGURE 1: ELECTRONICS EQUIPMENT CENTER - REMOVAL OF EXISTING DRIP SHIELD
(SHEET 1 OF 6)
Original Issue: September 23, 2010
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### Page 28 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
_WL
186
STA
340
STA  FWD
360
STA
A-A  400
FIGURE 1: ELECTRONICS EQUIPMENT CENTER - REMOVAL OF EXISTING DRIP SHIELD
(SHEET 2 OF 6)
Original Issue: September 23, 2010
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### Page 29 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
C
— STRAP
CLAMP
WASHER
SCREW
STANDOFF
INBD
STA 340 BULKHEAD  LBL
(VIEW LOOKING FORWARD)  20
B-B
LBL
25.60
INBD
C-C  1963098
FIGURE 1: ELECTRONICS EQUIPMENT CENTER - REMOVAL OF EXISTING DRIP SHIELD
(SHEET 3 OF 6)
Original Issue: September 23, 2010
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### Page 30 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
8) BRACKET  BRACKET 8
STA
STA 340  380  FWD
BULKHEAD  STA 400 •
TYPICAL  E-E  BULKHEAD
D-D  STA
400
STA
360
STA
340
BRACKET 9
5) 10 LOCATIONS
F-F
C  1963095
FIGURE 1: ELECTRONICS EQUIPMENT CENTER - REMOVAL OF EXISTING DRIP SHIELD
(SHEET 4 OF 6)
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### Page 31

The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
numbers shown below are the number of parts necessary for this figure.
More DataQtyIdentificationNameTaskStep
near STA 340 and
STA 400
2BACS38K1STRAPRemove1
1-DRAINAGE TUBE
CLAMP
Remove2
STA 340, LBL 25.60,
WL 180
2-FASTENERRemove
From horizontal stiff-
ener (STA 340, LBL
25.60, WL 180)
1-SUPPORTING
STANDOFF
Remove
(a) Fill holes in hori-
zontal stiffener (STA
340, LBL 25.60, WL
180)
2BACR15BA4AD6CRIVET, 100 DEGInstall (New)
(b) Typical:--DRAINAGE TUBE
CLAMP
Loosen3
1 STA 340 and 3
STA 400
near STA 340 and
STA 400
2-DRAINAGE TUBEDisconnect4
6 (STA 340) and 4
(STA 400)
10-FASTENERRemove5
at STA 3603-SCREWRemove6
at STA 3803-SCREWRemove
284U1364-1, or -2,
or -3.
1-DRIP SHIELDRemove7
3 (STA 340 bulk-
head) and 1 (STA
400 bulkhead)
4284U1363-1BRACKET - DRIP
SHIELD MOUNTING
Remove8
6 (STA 340 bulk-
head) and 2 (STA
400 bulkhead)
8-FASTENERRemove
(a) Fill holes 6 (STA
340) and 2 (STA
400). Flush is not re-
quired.
8BACR15BA5AD4CRIVET, 100 DEGInstall (New)
FIGURE 1: ELECTRONICS EQUIPMENT CENTER - REMOVAL OF EXISTING DRIP SHIELD
(SHEET 5 OF 6)
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ALERTALERT

### Page 32

More DataQtyIdentificationNameTaskStep
STA 400 bulkhead1284U1363-4BRACKET - DRIP
SHIELD MOUNTING
Remove9
STA 400 bulkhead2-FASTENERRemove
(a) Fill holes 2 (STA
400 bulkhead).
Flush is not re-
quired.
2BACR15BA5AD4CRIVET, 100 DEGInstall (New)
At STA 360, (a) (c)3-NUTPLATERemove10
At STA 380, (a) (c)3-NUTPLATERemove
(a) Apply Alodine 1200 conversion coating and corrosion inhibiting compound (BMS3-27). Refer to SOPM
20-43-03 and 747-400SF SRM Chapter 51 as accepted procedures.
(b) Loosen the drain tube clamp(s) from the supporting standoff as needed.
(c) Fill #40 rivet holes with AD material after removing nut plates.
FIGURE 1: ELECTRONICS EQUIPMENT CENTER - REMOVAL OF EXISTING DRIP SHIELD
(SHEET 6 OF 6)
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ALERTALERT

### Page 33 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
STA
400
STA
380
STA
360
1962728
FIGURE 2: ELECTRONICS EQUIPMENT CENTER - LOOSEN AFFECTED WIRE BUNDLES
(SHEET 1 OF 4)
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Work - See page 1 for details.  33 of 63

### Page 34 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
STA
400
STA
380
LBL
40
LBL
STA 400
BULKHEAD
WIRE BUNDLES NOT SHOWN FOR CLARITY
1961527
FIGURE 2: ELECTRONICS EQUIPMENT CENTER - LOOSEN AFFECTED WIRE BUNDLES
(SHEET 2 OF 4)
Original Issue: September 23, 2010
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Work - See page 1 for details.  34 of 63

### Page 35 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
STA 400
BULKHEAD
LBL
30
WIRE BUNDLES NOT SHOWN FOR CLARITY  LBL
40
1961528
FIGURE 2: ELECTRONICS EQUIPMENT CENTER - LOOSEN AFFECTED WIRE BUNDLES
(SHEET 3 OF 4)
Original Issue: September 23, 2010
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Work - See page 1 for details.  35 of 63

### Page 36

The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
numbers shown below are the number of parts necessary for this figure.
More DataQtyIdentificationNameTaskStep
FORWARD SIDE
OF STA 400 BULK-
HEAD
--WIRE BUNDLESLoosen1
REMOVE CLAMPS
AND ASSOCIATED
HARDWARE AT
LOCATION AS
SHOWN.
-BACC10DK12CLAMP, LOOPRemove2
-BACC10DK12CLAMP, LOOPRemove / Keep3
FIGURE 2: ELECTRONICS EQUIPMENT CENTER - LOOSEN AFFECTED WIRE BUNDLES
(SHEET 4 OF 4)
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BOEING SERVICE BULLETIN 747-25A3581
ALERTALERT

### Page 37 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
STA
400
STA
380
STA
360
1962729
FIGURE 3: ELECTRONICS EQUIPMENT CENTER - PROVISIONS FOR WIRE BUNDLE RELOCATION
(SHEET 1 OF 5)
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### Page 38 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
STA 400
BULKHEAD
LBL
30
WIRE BUNDLES NOT SHOWN FOR CLARITY  LBL  BEFORE
40
C AFTER  1962731
FIGURE 3: ELECTRONICS EQUIPMENT CENTER - PROVISIONS FOR WIRE BUNDLE RELOCATION
(SHEET 2 OF 5)
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### Page 39 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
LBL  STA
40  400
LBL
50
FWD
D-D
LBL
40
LBL
50
BEFORE
STA
400  m
0.50
WL  7.50
172.69
7.50
FWD  AFTER  • WL
172.93  1962732
E-E
FIGURE 3: ELECTRONICS EQUIPMENT CENTER - PROVISIONS FOR WIRE BUNDLE RELOCATION
(SHEET 3 OF 5)
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### Page 40

The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
numbers shown below are the number of parts necessary for this figure.
More DataQtyIdentificationNameTaskStep
LBL 38, STA 4001287U0073-57BRACKET ASSYRemove1
2-FASTENERRemove
UPPER NUT SPAC-
ER ASSY
1287U0072-53NUT SPACER ASSYRemove2
LBL 38, STA 4002-FASTENERRemove
(a) (b) PLUG OPEN
HOLES
2BACB30MY6K7BOLT, PROTRUDING
HD
Install (New)3
2BACB30M6COLLARInstall (New)
(a) Pick up existing
Fasteners
2-HOLEDrill4
LBL 38, STA 4001287U0072-53NUT SPACER ASSYInstall (New)
2BACB30MY6K8BOLT, PROTRUDING
HD
Install (New)
2BACB30M6COLLARInstall (New)
LBL 38, STA 4001672U7102-8WIRE BRACKET ASSYInstall (New)5
(c)2BACS12HN3-10BOLTInstall (New)
2NAS1149D0332JWASHERInstall (New)
STA 400, LBL 501287U0073-55BRACKETRemove6
2-FASTENERRemove
UPPER NUT SPAC-
ER
1-NUT, SPACER PLATERemove7
STA 400, LBL 50,
WL 186
2-FASTENERRemove
(a) (b) PLUG OPEN
HOLES
2BACR15BB5D5CRIVETInstall (New)8
(a)2DIA. 0.128 - 0.135HOLEDrill9
LBL 50, STA 4001BACN10GH3A10NUT, SPACER PLATEInstall (New)
2BACR15BB4D5CRIVET, UNIVERSAL
HEAD
Install (New)
LBL 50, STA 4001672U7102-8WIRE BRACKET ASSYInstall (New)10
2BACS12HN3-10BOLTInstall (New)
2NAS1149D0332JWASHERInstall (New)
FIGURE 3: ELECTRONICS EQUIPMENT CENTER - PROVISIONS FOR WIRE BUNDLE RELOCATION
(SHEET 4 OF 5)
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BOEING SERVICE BULLETIN 747-25A3581
ALERTALERT

### Page 41

More DataQtyIdentificationNameTaskStep
(a) Apply Alodine 1200 conversion coating and corrosion inhibiting compound (BMS3-27). Refer to SOPM
20-43-03 as an accepted procedure.
(b) Refer to 747-400SF SRM Chapter 51 as an accepted procedure.
(c) Locate and install new nutplate BACN10GH3A10 and (2) BACR15BB4D rivets as required.
FIGURE 3: ELECTRONICS EQUIPMENT CENTER - PROVISIONS FOR WIRE BUNDLE RELOCATION
(SHEET 5 OF 5)
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BOEING SERVICE BULLETIN 747-25A3581
ALERTALERT

### Page 42 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
STA  BL
400  B
LBL
10
LBL
20  B405
STA
380  B119
LBL
40
ILBL
STA  50
360
DRIP
SHIELD
1962734
FIGURE 4: ELECTRONICS EQUIPMENT CENTER - RELOCATE WIRE BUNDLES ROUTING
(SHEET 1 OF 6)
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### Page 43 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
DRIP
SHIELD  AC DUCT
STA  BL
400~  LBL
10
LBL
20
STA
380  B405
LBL B119
50
STA
360
LBL
70
LBL
80
180
W4762
W4756
W4753
1962735
FIGURE 4: ELECTRONICS EQUIPMENT CENTER - RELOCATE WIRE BUNDLES ROUTING
(SHEET 2 OF 6)
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### Page 44 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
LBL  LBL
40.0  50.0
1A  4A
2A  5А
у 3
ЗА  6A
7A
8A
9A
G
F
ORSTU  ORSTU
SEE TABLE E AND F  SEE TABLE E AND G
FOR AFFECTED WIRE BUNDLES  FOR AFFECTED WIRE BUNDLES
LBL  W4756
51.01  W4753
DRAIN
W4511(2)  TUBE
W1341  W4762
W8610 2
W8611  W5030
FIGURE 4: ELECTRONICS EQUIPMENT CENTER - RELOCATE WIRE BUNDLES ROUTING
(SHEET 3 OF 6)
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### Page 45 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
NOTE: Maximum wire configuration is shown, some wire bundle(s) may not exists on your airplane configuration.
WIRE BUNDLE / RING POST POSITION TABLE
TABLE E
B  D  H  J  K
W8610  W5030  W1341  FOR  W4415  W1329  W1333  W4437A  W4754  W4433A  W4433
W8611  LBL 40.0  W4417  W4444A  W4756  W4675A  W4435
SEE  W4441  W4705A  W4756A  W4437
TABLE F  W4489  W4751A  W4443
W4555  W4753A  W4588
FOR  W4591  W4763A  W4683
LBL 50.0  W4758  W4764A  W4705
SEE  W4762  W4765A  W4750
TABLE  W5273  W4764
G  W4404  W4770
W4431  W4975
W4751
TABLE E (continued)
L  N  P  Q  R  S
W4417A  W5172A  W4750B  W4425  W44B2  W4445B  W4427B  W4417B  W4434  W44A1
W4425A  W4441A  W4754B  W4427  W44B6  W4756B  W4751B  W4425B  W4444  W44A3
W4591A  W4435A  W4415B  W4432  W5273B  W4753B  W4591B  W4445  W4579
W4706A  W4555A  W5172B  W4442  W4758B  W4974B  W4447
W4758A  W4750A  W4435B  W4563  W4975B  W4675
W4754A  W4706  W4752
W4762A  W4763  W4765
W4907  W4772
W4974  W5166
W5172  W4511
W4402
W4753
W4760
TABLE F
1A  2A  ЗА  D
W1231  W1235  W1765  W4753
W4756
TABLE G
4A  5A  6A  7A  8A  9A
W1771  W919  W1237  W1313  W1233  W1311  W4753
W4756
W5172
FIGURE 4: ELECTRONICS EQUIPMENT CENTER - RELOCATE WIRE BUNDLES ROUTING
(SHEET 4 OF 6)
Original Issue: September 23, 2010
Revision 2 September 11, 2012  PROPRIETARY - Copyright © Unpublished  Export Controlled ECCN: 9E991 - BOEING  747-25A3581
Work - See page 1 for details.  45 of 63

### Page 46

The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
numbers shown below are the number of parts necessary for this figure.
NOTE: Maximum wire configuration is shown, some wire bundle(s) may not exists on your airplane configuration.
More DataQtyIdentificationNameTaskStep
(a) (d) Install on
672U7102-8 Wire
Bracket Assemblies.
30BACS31H2BRING POST, WIRE
MOUNTING SUPPORT
Install (New)1
(d) Install on
672U7102-8 Wire
Bracket Assemblies.
and BACS38W1
Straps as needed to
allow re-routing.
16BACS31H1BRINGPOST, WIRE
HARNESS MOUNTING
SUPPORT
Install (New)
(b) Move existing
Wire Bundles from
the current location
at STA 400,
LBL38.00 through
LBL 50.00, at WL
189.8 to new ring
post locations in ac-
cordance with Ta-
bles E, F, and G.
--WIRE BUNDLESRoute2
(e) Install as re-
quired o hold wire
bundles to the ring
posts.
-BACS38W1TIE STRAPInstall (New)3
(b) Remove existing
ECS Strap and re-
tain same mounting
block hardware. Ad-
just location to allow
routing of W5172.
1-WIRE BUNDLERoute4
1BACC10DK12CLAMP, LOOPInstall (Kept)
Install at new clamp-
ing point approxi-
mate STA. 400, WL
179.3.
-BACS38K3STRAPInstall (New)
FIGURE 4: ELECTRONICS EQUIPMENT CENTER - RELOCATE WIRE BUNDLES ROUTING
(SHEET 5 OF 6)
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: September 23, 2010
747-25A3581Revision 2 September 11, 2012
46 of 63
BOEING SERVICE BULLETIN 747-25A3581
ALERTALERT

### Page 47

More DataQtyIdentificationNameTaskStep
(b) (c) W4753,
W4756, W4762 at-
tach to an existing
standoff that carries
a drainage line at
LBL 51 and WL 183
3-WIRE BUNDLESRoute5
Support is no longer
required from the
clamp located at WL
189, LBL 50.
1BACC10DK12CLAMP, LOOPRoute
1NAS43DD3-48FCSPACERS FOR
BOLTS
Install (New)
To maintain separa-
tion of Coax wire
bundles
-69B47961-5GROMMETInstall (New)
1NAS1149D0332JWASHERInstall (New)
1BACS12GU3K30SCREW, CAPInstall (New)
(b) For existing wire
bundles not shown,
clamp at their origi-
nal points at LBL 38
and LBL 50 using
the new post rings
on 672U7102-8
brackets. Refer to
the wire bundle / ring
post position table
for ring post location.
--WIRE BUNDLESRoute6
(a) Add and install ringposts as required to support wiring in the airplane, variance of the ring post locations
is acceptable to allow rerouting attachment in a more confined space.
(b) Maintain original wire separations as required. Refer to SWPM 20-10-19 as an accepted procedure.
(c) Use filler rod and adjustable straps where required.
(d) There are more post rings than are necessary. Use as required.
(e) There are more straps than are necessary. Use as required. Leave straps loose so that they can be ad-
justed, tighten straps after all wire bundles are routed correctly in the final desired position.
FIGURE 4: ELECTRONICS EQUIPMENT CENTER - RELOCATE WIRE BUNDLES ROUTING
(SHEET 6 OF 6)
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: September 23, 2010
747-25A3581Revision 2 September 11, 2012
47 of 63
BOEING SERVICE BULLETIN 747-25A3581
ALERTALERT

### Page 48 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
STA
400
STA
380
E
STA
360
STA  AI
340
1962738
FIGURE 5: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF ALL SUPPORT BRACKETS AND
NEW DRIP SHIELD ASSEMBLY
(SHEET 1 OF 9)
Original Issue: September 23, 2010
Revision 2 September 11, 2012  Export Controlled ECCN: 9E991 - BOEING  PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.

### Page 49 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
6 LOCATIONS 3
1.00
1.00→
23.50
STA  12.91
360
4.06
0.57
TYPICAL
5 LOCATIONS (5
1.00  EXISTING
23.50  FASTENER  LOCATIONS
STA
380  9.54
4.06
1.03
TYPICAL
1962741
FIGURE 5: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF ALL SUPPORT BRACKETS AND
NEW DRIP SHIELD ASSEMBLY
(SHEET 2 OF 9)
Original Issue: September 23, 2010
Revision 2 September 11, 2012  Export Controlled ECCN: 9E991 - BOEING  747-25A3581
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.  49 of 63

### Page 50 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
LOWER  CHORD  NUT  LOWER CHORD  8) NUT
WASHERS
SPACER 9  STA  8) SPACER
340  DRIPSHIELD (€
DRIPSHIELD (6  A-A  9) BOLT  STA  360  8) WASHERS
® BOLT
B-B
STA
380
WD  BULKHEAD  STA 400  1962746
FIGURE 5: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF ALL SUPPORT BRACKETS AND
NEW DRIP SHIELD ASSEMBLY
(SHEET 3 OF 9)
Original Issue: September 23, 2010
Revision 2 September 11, 2012  PROPRIETARY - Copyright © Unpublished  Export Controlled ECCN: 9E991 - BOEING  747-25A3581
Work - See page 1 for details.  50 of 63

### Page 51 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
• TOP OF MAIN DECK
FLOOR BEAM
EXISTING FASTENERS
TO REMAIN
EXISTING FASTENER PATTERN
AND QUANTITY SHOWN MAY BE
DIFFERENT FROM YOUR
• 16.44.  AIRPLANE CONFIGURATION
1,20-
TRIM BRACKET AS
REQUIRED TO AVOID
INTERFERENCE WITH
PIPE INSTALLATION
EXISTING  EXISTING
FASTENERS  FASTENERS
TO REMAIN  TO REMAIN
0.19
FWD
ONE VIS
EXISTING  1962744
FASTENERS
TO REMAIN
FIGURE 5: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF ALL SUPPORT BRACKETS AND
NEW DRIP SHIELD ASSEMBLY
(SHEET 4 OF 9)
Original Issue: September 23, 2010
Revision 2 September 11, 2012  PROPRIETARY - Copyright © Unpublished  Export Controlled ECCN: 9E991 - BOEING
Work - See page 1 for details.  2910 19

### Page 52 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
TOP OF MAIN DECK
TRIM BRACKET AS  FLOOR BEAM
REQUIRED TO AVOID
INTERFERENCE WITH
BULKHEAD STIFFENER
8 LOCATIONS 10 17)
16.44
TYPICAL
/ 16.89
.58
STA 400  1962745
BULKHEAD
0.37  TYPICAL
FIGURE 5: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF ALL SUPPORT BRACKETS AND
NEW DRIP SHIELD ASSEMBLY
(SHEET 5 OF 9)
Original Issue: September 23, 2010
Revision 2 September 11, 2012  Export Controlled ECCN: 9E991 - BOEING  PROPRIETARY - Copyright © Unpublished  747-25A3581
Work - See page 1 for details.  52 of 63

### Page 53

The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
numbers shown below are the number of parts necessary for this figure.
More DataQtyIdentificationNameTaskStep
(a) (b) Fill holes in
lower chord. 1 hole
STA 360 and 3
holes in STA 380.
TYPICAL, CONFIG-
URATION MAY
VARY
4BACR15BA4AD6CRIVET, 100 DEGInstall (New)1
Position bracket at
installation indicated
by figure at STA 360
1672U7102-9DRIP SHIELD - STA
360 BRACKET ASSY
Locate2
(a) (b)6DIA. 0.187 - 0.190HOLEDrill3
5 EXISTING HOLES
+ 1 NEW HOLES
(TYPICAL)
(a) INSTALL
BRACKET TO
LOWER CHORD
STA 360
6BACB30VT6K3BOLT, PROTRUDING
HEAD
Install (New)
(a)6BACC30BL6COLLARInstall (New)
Position bracket at
installation indicated
by figure at STA 380
1672U7102-10DRIP SHIELD - STA
380 BRACKET ASSY
Locate4
(a) (b)5DIA. 0.187 - 0.190HOLEDrill5
3 EXISTING HOLES
+ 2 NEW HOLES
(TYPICAL)
(a) INSTALL
BRACKET TO
LOWER CHORD
STA 380
5BACB30VT6K3BOLT, PROTRUDING
HEAD
Install (New)
(a)5BACC30BL6COLLARInstall (New)
Position dripshield at
installation indicated
by figure
1672U7102-11DRIP SHIELD - ASSYInstall (New)6
FIGURE 5: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF ALL SUPPORT BRACKETS AND
NEW DRIP SHIELD ASSEMBLY
(SHEET 6 OF 9)
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: September 23, 2010
747-25A3581Revision 2 September 11, 2012
53 of 63
BOEING SERVICE BULLETIN 747-25A3581
ALERTALERT

### Page 54

More DataQtyIdentificationNameTaskStep
Backdrill through
drip shield in loca-
tion of nutplates on
672U7102-9 and
672U7102-10.
7BACS12HN3-9BOLTInstall (New)7
(a) 4 at STA 360 and
3 at STA 380
7NAS1149D0363JWASHER, FLATInstall (New)
Install bolts wet with
BMS 5-95 sealant.
-BMS 5-95SEALANTApply
(a) (b) Backdrill
through drip shield
in location of nut-
plate on lower chord
STA 380
1BACS12HN3-20BOLTInstall (New)8
Washer goes to
each side of the drip
shield
1NAS1149D0363JWASHER, FLATInstall (New)
Washer goes to
each side of the drip
shield
1NAS1149D0363JWASHER, FLATInstall (New)
(a)1NAS43DD3-50FCSPACERS FOR
BOLTS
Install (New)
(a)1BACN10YR3CDNUTInstall (New)
(a) (b) Backdrill
through drip shield
in location of nut-
plate on lower chord
STA 360
1BACS12HN3-12BOLTInstall (New)9
Washer goes to
each side of the drip
shield
1NAS1149D0363JWASHER, FLATInstall (New)
Washer goes to
each side of the drip
shield.
1NAS1149D0363JWASHER, FLATInstall (New)
(a)1NAS43DD3-18FCSPACERS FOR
BOLTS
Install (Changed)
(a)1BACN10YR3CDNUTInstall (Changed)
FIGURE 5: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF ALL SUPPORT BRACKETS AND
NEW DRIP SHIELD ASSEMBLY
(SHEET 7 OF 9)
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: September 23, 2010
747-25A3581Revision 2 September 11, 2012
54 of 63
BOEING SERVICE BULLETIN 747-25A3581
ALERTALERT

### Page 55

More DataQtyIdentificationNameTaskStep
(a) (b) (d) Make
sure the collars are
on the forward side
of the STA 340 bulk-
head.
--FASTENERInspect10
Trim 672U7102-1
bracket as required
to avoid interference
at pipe installation at
bulkhead feed thru.
Trim and finish in
accordance with
747-400SF SRM 51-
20-01 and refer to
SOPM 20-43-03 as
an accepted proce-
dure.
1672U7102-1DRIP SHIELD - FWD
BRACKET
Locate11
(a) (b) Pick 6 exist-
ing rivet locations to
match holes drill in
the drip shield for-
ward bracket. (STA
340 Bulkhead)
6-HOLEDrill
(a)2BACB30VT8K8BOLT SHEAR LIGHTInstall (New)12
STA 340
(a)2BACC30BL8COLLARInstall (New)
(a)1BACB30VT6K7HI - LOKInstall (New)13
STA 340
(a)1BACC30BL6COLLARInstall (New)
(e) (f)-BMS 5-92ADHESIVEApply14
(a)3BACB30VT8K7BOLTInstall (New)
(a)3BACC30BL6COLLARInstall (New)
FIGURE 5: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF ALL SUPPORT BRACKETS AND
NEW DRIP SHIELD ASSEMBLY
(SHEET 8 OF 9)
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: September 23, 2010
747-25A3581Revision 2 September 11, 2012
55 of 63
BOEING SERVICE BULLETIN 747-25A3581
ALERTALERT

### Page 56

More DataQtyIdentificationNameTaskStep
Trim 672U7102-2
bracket as required
to avoid interference
with bulkhead stiffen-
er. Trim and finish in
accordance with
747-400SF SRM 51-
20-01 and refer to
SOPM 20-43-03 as
an accepted proce-
dure.
1672U7102-2DRIP SHIELD - AFT
BRACKET
Locate15
(a) (b) 8 New holes
(STA 400)
8DIA. 0.191 - 0.202HOLEDrill16
(e) (f)-BMS 5-92ADHESIVEApply17
(a) INSTALL DRIP
SHIELD AFT
BRACKET TO STA
400 BULKHEAD
8BACB30VT6K4BOLTInstall (New)
(a)8BACC30BL6COLLARInstall (New)
(c)2-DRAINAGE TUBEConnect18
(c)2BACS38K1STRAPInstall (New)
(a) Apply Alodine 1200 conversion coating and corrosion inhibiting compound (BMS3-27). Refer to SOPM
20-43-03 and 747-400SF SRM Chapter 51 as accepted procedures.
(b) Dimensions are typical. Pick up existing fastener holes where possible. Variance of fastener locations is
always acceptable when picking up existing holes. Pick up and fill fastener holes as required. Unless
otherwise specified, all plug rivets (new and existing) must be flush with surface as to not interfere with
Drip Shield installation.
(c) Attach drain tube and strap above the bead on the spud. Trim to fit drain lines as required. Tighten all the
screw(s) along the drain lines if it was loosen. If there are no drainage tubes, the AFT and FWD DRAINAGE
TUBES may be installed in accordance with service bulletin 747-25A3526.
(d) If the collars are on the forward side of STA 340 bulkhead, remove those fasteners. Install new
BACB30VT8*6 and BACC30BL8 with the collar on forward side of STA 340 bulkhead.
(e) Apply adhesive to faying surfaces of Drip Shield Assembly (672U7102-11) and Drip Shield Forward and
Aft Brackets ( 672U7102-1 and 672U7102-2). Refer to SOPM 20-50-12 , Type 70 as an accepted procedure.
(f) Acceptable to use BMS 5-95 Class B as a substitute for BMS 5-92. Refer to SOPM 20-15-19 as an ac-
cepted procedure.
FIGURE 5: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF ALL SUPPORT BRACKETS AND
NEW DRIP SHIELD ASSEMBLY
(SHEET 9 OF 9)
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: September 23, 2010
747-25A3581Revision 2 September 11, 2012
56 of 63
BOEING SERVICE BULLETIN 747-25A3581
ALERTALERT

### Page 57 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
STA
400
STA
380
STA
360
1962751
FIGURE 6: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF DRIP SHIELD DEFLECTORS
(SHEET 1 OF 4)
Original Issue: September 23, 2010
Revision 2 September 11, 2012  Export Controlled ECCN: 9E991 - BOEING  PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.  57 of 63

### Page 58

FIGURE 6: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF DRIP SHIELD DEFLECTORS
(SHEET 2 OF 4)
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: September 23, 2010
747-25A3581Revision 2 September 11, 2012
58 of 63
BOEING SERVICE BULLETIN 747-25A3581
ALERTALERT

### Page 59 (OCR)

BOEING SERVICE BULLETIN 747-25A3581
ALERT  ALERT
STA 340
BULKHEAD
1964889
FIGURE 6: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF DRIP SHIELD DEFLECTORS
(SHEET 3 OF 4)
Original Issue: September 23, 2010
Revision 2 September 11, 2012  _ Export Controlled ECCN: 9E991 - BOEING  PROPRIETARY - Copyright © Unpublished  747-25A3581
Work - See page 1 for details.  59 of 63

### Page 60

The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
numbers shown below are the number of parts necessary for this figure.
More DataQtyIdentificationNameTaskStep
(a) (c) (e)1672U7102-6DRIP SHIELD - DE-
FLECTOR
Install (New)1
(b) (c) (f)1672U7102-13DRIP SHIELD - DE-
FLECTOR PLATE
Install (New)2
(b) (c)4672U7102-12DRIP SHIELD - DE-
FLECTOR PLATE
Install (New)3
(d)1672U7102-14DRIP SHIELD - DE-
FLECTOR
Install (New)4
(a) Bond to the inside face of aft edge of drip shield gutter. Bond flanges of the deflector shield to the STA
400 bulkhead using BMS 5-92. Refer to SOPM 20-50-12, Type 70 as an accepted procedure. The Deflector
Shield needs to be bonded at least 0.125" below the existing row of hi-locks, located at WL 186.29; this
dimension is required to ensure that these fasteners can be inspected.
(b) Bond on top of the deflector shield to bridge gaps inside the vertical stiffeners. Bond deflector plates to
STA 400 bulkhead as required using BMS 5-92. Refer to SOPM 20-50-12, Type 70 as an accepted pro-
cedure.
(c) Apply Sealant BMS 5-95. Fill all gaps between STA 400 Bulkhead and deflector shield, gaps between
deflector shield and deflector plates, gaps between deflector plates and STA 400 Bulkhead, and gaps
between deflector shield and drip shield to prevent water leaks. Refer to SOPM 20-15-19 as an accepted
procedure.
(d) Apply Sealant BMS 5-95. Fill all gaps between STA 340 Bulkhead and deflector shield. Refer to SOPM
20-15-19 as an accepted procedure.
(e) Trim 672U7102-6 Deflector as required to avoid interference with bulkhead stiffener. Refer to BAC 5331
Type IV as an accepted procedure.
(f) Trim 672U7102-13 Deflector as required to avoid interference with existing fasteners on bulkhead. Refer
to BAC 5331 Type IV as an accepted procedure.
FIGURE 6: ELECTRONICS EQUIPMENT CENTER - INSTALLATION OF DRIP SHIELD DEFLECTORS
(SHEET 4 OF 4)
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: September 23, 2010
747-25A3581Revision 2 September 11, 2012
60 of 63
BOEING SERVICE BULLETIN 747-25A3581
ALERTALERT

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