# Boeing Alert Service Bulletin 767-53A0265: Revision 1

- Rights: © The Boeing Company. Filed by the FAA in regulations.gov docket FAA-2016-7423; AD 2017-05-06 incorporates this document by reference. Not covered by OpenAirDocs’ CC0 dedication.
- Document: [Boeing Alert Service Bulletin 767-53A0265](https://openairdocs.org/service-documents/boeing/767-53a0265.md)
- Title as filed: BOEING SB-767-53A0265-01
- Pages: 178
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## Text

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### Page 1

Commercial 
Airplanes
767
Service Bulletin
ALERT
Number: 767-53A0265
Original Issue: March 18, 2015
Revision 1: March 18, 2016
ATA System: 5312 5332 5362
SUBJECT: FUSELAGE - Main Frame - Fuselage Frames at Floor Beam and Shear Tie Attachments
- Inspection and Repair
Export of this technology is controlled under the United States Export Administration Regulations (EAR) (15
CFR 300-774). An export license may be required before it is used for development, production or use by foreign
persons from specific countries. The controller of this data has the individual responsibility to abide by all export
laws.
9E991ECCN:
BOEING PROPRIETARY, CONFIDENTIAL AND/OR TRADE SECRET
Copyright © 2015 Boeing.
Unpublished Work. All Rights Reserved.
Treatment of this document and its content is governed by contract with Boeing. Rights to use this document
are licensed on a per aircraft basis and such rights may not be transferable. For more information, contact The
Boeing Company.
Boeing, the Boeing signature, the Boeing symbol, 707, 717, 727, 737, 747, 757, 767, 777, 787, Dreamliner,
BBJ, DC-8, DC-9, DC-10, KC-10, KC-46, KDC-10, MD-10, MD-11, MD-80, MD-88, MD-90, P-8, Poseidon and
Boeing liveries are all trademarks owned by The Boeing Company; and no trademark license is granted in
connection with this document unless provided in writing by Boeing.
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767-53A0265Revision 1: March 18, 2016
1 of 178
3.0

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Table of Contents
Revision Transmittal Sheet ............................................ 5
S u m m a r y  ...................................................... 7
1. PLANNING INFORMATION ........................................ 1 1
A . E f f e c t i v i t y  ............................................... 1 1
1. Airplanes ............................................ 1 1
2 . S p a r e s  A f f e c t e d  ........................................ 1 7
B. Concurrent Requirements ...................................... 1 8
C. Reason ................................................ 1 8
D. Description .............................................. 1 8
E. Compliance .............................................. 1 9
F . A p p r o v a l  ............................................... 2 1
G. Manpower .............................................. 2 2
H. Weight and Balance Changes .................................... 3 1
I. Electrical Load Data ......................................... 3 1
J . R e f e r e n c e s  .............................................. 3 1
1. Existing Data: ......................................... 3 1
2. Data Supplied with this Service Bulletin: ........................... 3 2
3. Installation Drawings Used in the Preparation of this Service Bulletin: ........... 3 2
K. Publications Affected ........................................ 3 4
L. Interchangeability and Intermixability of Parts ........................... 3 5
M. Software Accomplishment Summary ................................ 3 5
2. MATERIAL INFORMATION ........................................ 3 7
A. Material - Price and Availability ................................... 3 7
B. Industry Support Information .................................... 3 7
C. Parts Necessary for Each Airplane ................................. 3 7
1 . K i t s / P a r t s  ............................................ 3 7
2. Parts and Materials Supplied by the Operator ........................ 3 7
3. Parts Modified and Reidentified ................................ 3 7
4. Parts Removed and Not Replaced .............................. 3 7
D. Parts Necessary to Change Spares ................................. 3 7
E. Special Tooling - Price and Availability ............................... 3 7
F. Special Tooling Necessary to do this Service Bulletin ....................... 3 7
3. ACCOMPLISHMENT INSTRUCTIONS .................................. 3 9
A. GENERAL INFORMATION ..................................... 3 9
B. WORK INSTRUCTIONS ....................................... 4 1
FIGURE 1: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
FRAME INNER CHORD AND WEB COMMON TO THE FLOOR BEAM JOINT, SECTION 41
A N D  4 3 ,  L E F T  S I D E ...................................... 7 3
FIGURE 2: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
FRAME INNER CHORD AND WEB COMMON TO THE FLOOR BEAM JOINT, SECTION 43,
LEFT SIDE [Group 1-4] .................................... 7 9
FIGURE 3: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
FRAME INNER CHORD AND WEB COMMON TO THE FLOOR BEAM JOINT, SECTION 43,
L E F T  S I D E........................................... 8 5
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FIGURE 4: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
FRAME INNER CHORD AND WEB COMMON TO THE FLOOR BEAM JOINT, SECTION 43,
R I G H T  S I D E.......................................... 9 1
FIGURE 5: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
FRAME INNER CHORD AND WEB COMMON TO THE FLOOR BEAM JOINT, SECTION 43,
R I G H T  S I D E.......................................... 9 7
FIGURE 6: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
SECTION 43 FRAMES COMMON TO THE SHEAR TIES, LEFT SIDE .......... 1 0 3
FIGURE 7: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
SECTION 43 FRAMES COMMON TO THE SHEAR TIES, LEFT SIDE [Group 2-4] . . . 111
FIGURE 8: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
SECTION 46 FRAMES COMMON TO THE SHEAR TIES, LEFT SIDE .......... 1 1 9
FIGURE 9: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
SECTION 46 FRAMES COMMON TO THE SHEAR TIES, LEFT SIDE .......... 1 2 7
FIGURE 10: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
SECTION 46 FRAMES COMMON TO THE SHEAR TIES, LEFT SIDE .......... 1 3 5
FIGURE 11: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
SECTION 43 FRAMES COMMON TO THE SHEAR TIES, RIGHT SIDE ......... 1 4 3
FIGURE 12: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
SECTION 46 FRAMES COMMON TO THE SHEAR TIES, RIGHT SIDE ......... 1 5 1
FIGURE 13: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
SECTION 46 FRAMES COMMON TO THE SHEAR TIES, RIGHT SIDE ......... 1 5 9
FIGURE 14: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
SECTION 46 FRAMES COMMON TO THE SHEAR TIES, RIGHT SIDE ......... 1 6 7
APPENDIX A: L OGIC DIAGRAM FOR PARAGRAPH 1.E. COMPLIANCE: TABLE 1: DETAILED AND SURFACE
HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE FRAME INNER CHORD AND
WEB COMMON TO THE FLOOR BEAM JOINT, SECTION 41 AND 43, LEFT AND RIGHT SIDE
................................................. 1 7 5
APPENDIX B: L OGIC DIAGRAM FOR PARAGRAPH 1.E. COMPLIANCE: TABLE 2: DETAILED AND SURFACE
HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE SECTION 43 AND 46 FRAMES
C O M M O N  T O  T H E  S H E A R  T I E S ,  L E F T  A N D  R I G H T  S I D E ................ 1 7 7
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Commercial 
Airplanes
767
Service Bulletin
ALERT
Revision Transmittal SheetNumber: 767-53A0265Original Issue: March 18, 2015
Revision 1: March 18, 2016
ATA System: 5312 5332 5362
SUBJECT: FUSELAGE - Main Frame - Fuselage Frames at Floor Beam and Shear Tie Attachments
- Inspection and Repair
This revision includes all pages of the service bulletin.
COMPLIANCE INFORMATION RELATED TO THIS REVISION
The Federal Aviation Administration (FAA) will possibly release an additional Airworthiness Directive related to
this service bulletin. The Airworthiness Directive will make the compliance tasks and times given in this service
bulletin mandatory.
Federal Aviation Administration (FAA) Airworthiness Directive AD 2014-14-04 is related to this service bulletin.
The effective date of AD 2014-14-04 is September 5, 2014.
Effects of this Revision on airplanes on which Original Issue was previously done:
None.
Airplanes VS953-VS954, VS972-VS975 and VS983-VS984 were added to Group 2, Airplanes VN130-VN133
were added to Group 4, Airplane VA511 was added to new Group 5, Airplanes VN191-VN197 were added to
new Group 6, Airplanes VN791-VN792 were added to new Group 7, Airplanes VN921 and VL806-VL807 were
added to new Group 8 and Airplane VS721 was added to new Group 9 of this service bulletin effectivity.
REASON FOR REVISION
This revision is sent to add twelve airplanes to the effectivity that were inadvertently omitted from the original
issue of this service bulletin, to add new Groups for 767-200 Special Freighter (SF) and 767-300 Boeing Converted
Freighter (BCF) airplanes, and to correct footnote references in Paragraph 1.E., Compliance, Tables 1 and 2
and Appendices A and B.
These sections were changed:
1. Summary, Background: Planning data table has been updated.
2. Paragraph 1.A., Effectivity: Airplanes VS953-VS954, VS972-VS975 and VS983-VS984 were added to
Group 2, Airplanes VN130-VN133 were added to Group 4, Airplane VA511 was added to new Group
5, Airplanes VN191-VN197 were added to new Group 6, Airplanes VN791-VN792 were added to new
Group 7, Airplanes VN921 and VL806-VL807 were added to new Group 8 and Airplane VS721 was
added to new Group 9 of this service bulletin effectivity.
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3. Paragraph 1.C., Reason: Added the reason for this revision.
4. Paragraph 1.D., Description: Added the effects of this revision on airplanes on which Original Issue
was previously done.
5. Paragraph 1.E., Compliance: Clarified repeat inspection requirements in Tables 1 and 2 and added
footnote references to Tables 1 and 2.
6. Paragraph 1.F., Approval: Revised the Alternative Method of Compliance (AMOC) statement.
7. Paragraph 1.G., Manpower: Added manpower information for new Groups.
8. Paragraph 1.J., References: Added reference to Federal Aviation Administration (FAA) Airworthiness
Directive (AD) reference, 767-200SF Structural Repair Manual and 767-300BCF Structural Repair
Manual.
9. Paragraph 3.A., General Information: Updated note 18 and added new note 19.
10. Paragraph 3.B., Work Instructions: Revised the work instructions, clarified work instructions for repeat
inspections for areas that have not been repaired.
11. Figures 1-5: Revised the illustrations.
12. Figures 1-14: Added note to illustrations and revised step table footnotes.
13. Appendix A: Logic diagram has been updated.
14. Appendix B: Logic diagram has been updated.
Vertical lines are put on the left edge of each page, except in Paragraph 1.A., Effectivity and format changes,
to show the location of all content changes.
Pages with no vertical lines have no changes.
REVISION HISTORY
March 18, 2015Original Issue:
March 18, 2016Revision 1:
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Commercial 
Airplanes
767
Service Bulletin
ALERT
SummaryNumber: 767-53A0265Original Issue: March 18, 2015
Revision 1: March 18, 2016
ATA System: 5312 5332 5362
SUBJECT: FUSELAGE - Main Frame - Fuselage Frames at Floor Beam and Shear Tie Attachments
- Inspection and Repair
THIS BULLETIN IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN PARAGRAPH
1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND THIS SERVICE BULLETIN TO
THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS SERVICE BULLETIN TO
THE NEW OWNER.
CONCURRENT REQUIREMENTS
None.
BACKGROUND
Widespread Fatigue Damage (WFD) analysis of the 767, as required by 14 CFR 26.21(b), has resulted in the
conclusion that existing 767 MPD Section 9, Airworthiness Limitation Item (ALI) inspection program is not
sufficient to preclude the occurrence of WFD in the frame to floor beam joint and frame at shear tie at specified
locations of fuselage structure as the airplane ages. The multiple similar adjacent frame to floor beam and frame
to shear tie attachment locations have the potential for Multiple Element Damage (MED) and the potential for
WFD. 14 CFR 26.21 requires evaluation of such designs for the potential for WFD and implementation of the
appropriate service actions to ensure that WFD is precluded before the Limit of Validity (LOV). Boeing has not
received any cracking reports from 767 fleet in the frame to floor beam or frame to shear tie attachment locations.
Fatigue cracking was found at a few locations affected by this service bulletin on the full scale fatigue test article.
If Widespread Fatigue cracking is not found and repaired, the cracks could result in loss of structural integrity
of the airplane.
The frame to floor beam and frame to shear tie attachment locations affected by this service bulletin have been
determined to be structure that is susceptible to Widespread Fatigue Damage (WFD).
Boeing Service Related Problem (SRP) 767-SRP-53-0465 is related to this service bulletin.
This table is provided to operators for planning purposes only. Refer to the applicable sections for more
information.
ReferenceAffectedPlanning Data
Paragraph 1.A.2., Spares AffectedNoSpares Affected
Paragraph 1.E., Compliance and Paragraph
1.F., Approval
YesAD Related
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ReferenceAffectedPlanning Data
Paragraph 1.H., Weight and Balance ChangesNoWeight and Balance Change
Paragraph 1.I., Electrical Load DataNoElectrical Load Changed
Paragraph 1.K., Publications AffectedNoPublications Affected
Paragraph 1.K., Publications AffectedNoAirplane Flight Operations Affected (Flight Crew
Operations Manual and/or FAA Approved Air-
plane Flight Manual)
Paragraph 2.C.1., Kits/PartsNoKits/Parts Required
Paragraph 2.C.2., Parts and Materials Supplied
by the Operator
NoOperator Supplied Parts/Material
Paragraph 2.F., Special Tooling Necessary to
do this Service Bulletin
NoSpecial Tooling Required
ACTION
Inspect the fuselage frames for any crack at the floor beam attachment between S-20 and S-21, and at the
shear tie attachment between S-17 and S-23 at specified frame station location in accordance with this Service
Bulletin. If any crack is found, do the repair in accordance with this Service Bulletin. If no crack is found, do
repetitive inspection at the repeat interval in accordance with this Service Bulletin.
EFFECTIVITY
767-200/-300 Airplanes. Refer to Paragraph 1.A.1., Airplanes, for the list of affected airplanes.
COMPLIANCE
The Federal Aviation Administration (FAA) will possibly release an Airworthiness Directive related to this service
bulletin. The Airworthiness Directive will make the compliance tasks and times given in this service bulletin
mandatory.
Federal Aviation Administration (FAA) Airworthiness Directive AD 2014-14-04 is related to this service bulletin.
The effective date of AD 2014-14-04 is September 5, 2014.
This service bulletin affects SSI 53-10-I08B/C, 53-30-I24A/B/C, 53-60-I08A/C of MPD 622T001-9 Section 9,
which is mandated by AD 2014-14-04.
Refer to Paragraph 1.E., Compliance.
INDUSTRY SUPPORT INFORMATION
Boeing warranty remedies are not available for the inspection given in this service bulletin.
MANPOWER
Refer to Paragraph 1.G., Manpower.
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BOEING SERVICE BULLETIN 767-53A0265
ALERT  ALERT
MATERIAL INFORMATION
None.
INSPECT THE FUSELAGE
FRAMES FOR ANY CRACK
AT THE FLOOR BEAM
ATTACHMENT BETWEEN
STRINGER S-20 AND S-21,
AND AT THE SHEAR TIE
ATTACHMENT BETWEEN
/ STRINGER S-17 AND S-23.
SECTION 46
SECTION 43
SECTION 41
S-17L
S-18L
S-19L
S-20L
S-21L -
S-22L
S-23L
FRAME  2394888
(TYPICAL)
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Commercial 
Airplanes
767
Service Bulletin
ALERT
Number: 767-53A0265
Original Issue: March 18, 2015
Revision 1: March 18, 2016
ATA System: 5312 5332 5362
SUBJECT: FUSELAGE - Main Frame - Fuselage Frames at Floor Beam and Shear Tie Attachments
- Inspection and Repair
THIS BULLETIN IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN PARAGRAPH
1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND THIS SERVICE BULLETIN TO
THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS SERVICE BULLETIN TO
THE NEW OWNER.
1.    PLANNING INFORMATION
A. Effectivity
1. Airplanes
This service bulletin is applicable to 767-200 and 300 Airplanes in 9 Groups. The Variable Numbers
and Group Information for the applicable airplanes is given below.
Refer to Service Bulletin Index D624T001 Part 3 for Airplane Variable Number, Line Number, and
Serial Number data.
NOTE: The Variable Number table below includes all affected airplanes up to Line Number 1068.
Affected airplanes after Line Number 1068 will be added to the service bulletin's
MyBoeingFleet.com (MBF) "get effectivity" result when they are added to the MBF Fleet
Profile Page.
DESCRIPTIONCONFIGURATIONGROUP
767-200 passenger airplanes.-1
767-300 passenger airplanes with no Type A door in Section 43 and
no Type 1 door in Section 46 on each side of airplane.
-2
767-300 passenger airplanes with Type A door in Section 43 and no
Type 1 door in Section 46 on each side of airplane.
-3
767-300 passenger airplanes with Type A door in Section 43 and
Type 1 door in Section 46 on each side of airplane.
-4
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DESCRIPTIONCONFIGURATIONGROUP
767-200 Special Freighter (SF) airplane, line number 109.-5
767-300 Boeing Converted Freighter (BCF) airplanes with a large
section 43 crown doubler, with no Type A door in Section 43 and no
Type 1 door in Section 46 on each side of airplane, line numbers
269, 285, 379, 432, 463, 556 and 645.
-6
767-300 Boeing Converted Freighter (BCF) airplanes with Type A
door in Section 43 and no Type 1 door in Section 46 on each side of
airplane, line number 434 and 438.
-7
767-300 Boeing Converted Freighter (BCF) airplanes with Type A
door in Section 43 and Type 1 door in Section 46 on each side of
airplane, line number 484, 635 and 650.
-8
767-300 Boeing Converted Freighter (BCF) airplanes with no Type
A door in Section 43 and no Type 1 door in Section 46 on each side
of airplane, line number 877.
-9
Airplane Models:
767-200, 767-300
GroupVariable Number
1VA002 - VA020
1VA301 - VA315
1VA501 - VA510
5VA511
1VA512 - VA530
1VA701 - VA719
1VA801 - VA810
1VB001 - VB002
1VB051 - VB055
1VB101 - VB125
1VB201 - VB202
1VB251 - VB253
1VB281 - VB284
1VB301 - VB302
1VB321 - VB332
1VB371 - VB373
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GroupVariable Number
1VB401
1VB441 - VB444
1VE001 - VE003
1VE021 - VE023
1VE041 - VE043
1VE061 - VE069
1VE083 - VE086
1VE101 - VE104
1VE116 - VE118
1VE121 - VE126
1VE141 - VE152
1VE171 - VE172
1VF001 - VF002
1VF041 - VF042
1VF051
1VF061 - VF062
1VF071 - VF072
1VF091 - VF093
1VF101 - VF102
1VF161 - VF162
1VF171 - VF172
1VF180 - VF184
1VF251
2VK001 - VK016
2VK021 - VK022
2VK031 - VK056
2VK081 - VK113
4VK131 - VK133
2VK141 - VK148
3VK161 - VK164
2VK171
2VK181
2VK186
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GroupVariable Number
3VL001 - VL006
3VL011
2VL701 - VL703
3VL751 - VL755
8VL806 - VL807
4VL871 - VL873
4VL891 - VL900
4VL911 - VL914
2VL931 - VL932
2VL941
2VN001 - VN041
2VN051 - VN064
2VN081 - VN099
4VN111 - VN127
4VN130 - VN137
2VN151 - VN158
2VN163 - VN168
3VN171 - VN174
6VN191 - VN197
2VN198
3VN211 - VN212
2VN221 - VN225
3VN231 - VN234
3VN241 - VN243
2VN251 - VN276
2VN291 - VN293
3VN301 - VN314
4VN371 - VN372
4VN376
4VN381 - VN388
4VN421
2VN422 - VN427
2VN436
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GroupVariable Number
4VN471 - VN472
2VN491 - VN513
4VN531 - VN532
4VN536 - VN537
4VN541 - VN542
4VN546 - VN547
4VN551
4VN556 - VN557
4VN561 - VN562
4VN631 - VN633
3VN634 - VN636
4VN637 - VN638
2VN651 - VN658
2VN671 - VN672
2VN676
2VN681 - VN691
2VN731 - VN732
2VN751 - VN753
7VN791 - VN792
2VN811 - VN813
8VN921
4VN922
2VN931 - VN936
4VN951 - VN953
2VN966 - VN972
1VR051 - VR060
1VR081
1VR084
1VR086 - VR089
1VR106 - VR109
2VR401
2VR421 - VR423
2VR426
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GroupVariable Number
2VR441
2VR461
2VR471 - VR472
4VS051 - VS056
3VS061
2VS066 - VS070
2VS073 - VS078
2VS091 - VS104
2VS111 - VS113
2VS131 - VS133
4VS136 - VS137
2VS176 - VS177
2VS186 - VS187
2VS196 - VS203
2VS206 - VS208
4VS211
4VS216 - VS217
2VS231
4VS246 - VS248
4VS261 - VS263
2VS266 - VS274
2VS291 - VS293
2VS301 - VS303
4VS306 - VS311
4VS316
4VS321 - VS324
4VS331 - VS333
4VS336 - VS337
2VS366 - VS367
2VS381 - VS382
2VS391 - VS392
2VS401
4VS426 - VS428
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GroupVariable Number
2VS466 - VS472
2VS486
3VS496 - VS497
3VS506 - VS507
2VS526
2VS546 - VS549
2VS701 - VS720
9VS721
2VS722 - VS736
2VS751 - VS759
2VS821 - VS825
2VS841 - VS844
2VS861
4VS881 - VS883
4VS891
2VS896
2VS901 - VS912
4VS916
2VS921 - VS928
2VS931 - VS933
4VS941
2VS951 - VS954
2VS961 - VS969
2VS971 - VS975
4VS976 - VS977
2VS981 - VS984
2VT001 - VT013
2VT021
2VT031 - VT033
2. Spares Affected
None.
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B. Concurrent Requirements
None.
C. Reason
Widespread Fatigue Damage (WFD) analysis of the 767, as required by 14 CFR 26.21(b), has resulted
in the conclusion that existing 767 MPD Section 9, Airworthiness Limitation Item (ALI) inspection
program is not sufficient to preclude the occurrence of WFD in the frame to floor beam joint and frame
at shear tie at specified locations of fuselage structure as the airplane ages. The multiple similar adjacent
frame to floor beam and frame to shear tie attachment locations have the potential for Multiple Element
Damage (MED) and the potential for WFD. 14 CFR 26.21 requires evaluation of such designs for the
potential for WFD and implementation of the appropriate service actions to ensure that WFD is precluded
before the Limit of Validity (LOV). Boeing has not received any cracking reports from 767 fleet in the
frame to floor beam or frame to shear tie attachment locations. Fatigue cracking was found at a few
locations affected by this service bulletin on the full scale fatigue test article. If Widespread Fatigue
cracking is not found and repaired, the cracks could result in loss of structural integrity of the airplane.
The frame to floor beam and frame to shear tie attachment locations affected by this service bulletin
have been determined to be structure that is susceptible to Widespread Fatigue Damage (WFD).
Boeing Service Related Problem (SRP) 767-SRP-53-0465 is related to this service bulletin.
Revision 1 is sent to add twelve airplanes to the effectivity that were inadvertently omitted from the
original issue of this service bulletin, to add new Groups for 767-200 Special Freighter (SF) and 767-300
Boeing Converted Freighter (BCF) airplanes, and to correct footnote references in Paragraph 1.E.,
Compliance, Tables 1 and 2 and Appendices A and B.
D. Description
Inspect the fuselage frames for any crack at the floor beam attachment between S-20 and S-21, and
at the shear tie attachment between S-17 and S-23 at specified frame station location in accordance
with this Service Bulletin. If any crack is found, do the repair in accordance with this Service Bulletin.
If no crack is found, do repetitive inspection at the repeat interval in accordance with this Service
Bulletin.
Revision 1 - Effects of this Revision on airplanes on which Original issue was previously done:
None.
The work in this service bulletin is done in the maintenance zone(s) given below.
Group 1, 5:
Affected Maintenance Zones
ZoneModel
121, 122, 123, 124, 153, 154, 155, 156, 221,
222, 231, 232, 251, 252
767-200
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Group 2-4, 6-9:
Affected Maintenance Zones
ZoneModel
121, 122, 123, 124, 153, 154, 155, 156, 221,
222, 231, 232, 251, 252
767-300
E. Compliance
The Federal Aviation Administration (FAA) will possibly release an additional Airworthiness Directive
related to this service bulletin. The Airworthiness Directive will make the compliance tasks and times
given in this service bulletin mandatory.
Federal Aviation Administration (FAA) Airworthiness Directive AD 2014-14-04 is related to this service
bulletin. The effective date of AD 2014-14-04 is September 5, 2014.
This service bulletin affects SSI 53-10-I08B/C, 53-30-I24A/B/C, 53-60-I08A/C of MPD 622T001-9
Section 9, which is mandated by AD 2014-14-04. All other MPD inspections outside of the affected
area are not affected and must continue.
Do the required actions in accordance with Paragraph 3. Accomplishment Instructions.
A logic diagram showing compliance tasks and compliance times is included as an aid in APPENDIX
A and APPENDIX B.
NOTE: Door cutout affected regions are excluded from Table 2 below.
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Table 1: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE FRAME
INNER CHORD AND WEB COMMON TO THE FLOOR BEAM JOINT, SECTION 41 AND 43, LEFT AND
RIGHT SIDE.
Repeat Interval
(Not to Exceed)
Compliance Time (Whichever
Occurs Later)
ActionCondition
-Within 3,000
flight cycles af-
ter the original
issue date of
this service
bulletin
Before 50,000
total flight cy-
cles
Do PART 1: DETAILED AND SUR-
FACE HIGH FREQUENCY EDDY
CURRENT INSPECTION OF THE
FRAME INNER CHORD AND WEB
COMMON TO THE FLOOR BEAM
JOINT, SECTION 41 AND 43, LEFT
AND RIGHT SIDE, for any crack.
(b)
All Airplanes
6,000 flight cycles
(a)
-Repeat PART 1: DETAILED AND
SURFACE HIGH FREQUENCY
EDDY CURRENT INSPECTION OF
THE FRAME INNER CHORD AND
WEB COMMON TO THE FLOOR
BEAM JOINT, SECTION 41 AND
43, LEFT AND RIGHT SIDE, for any
crack.
(b)
CONDITION 1:
NO CRACK
FOUND
-Before Further FlightCONDITION 2 (ACTION 1): Do
PART 3: REPAIR FOR THE
FRAME INNER CHORD AND WEB
AREAS COMMON TO THE FLOOR
BEAM JOINT.
(a)
CONDITION 2:
ANY CRACK
FOUND
6,000 flight cycles
(a)
-CONDITION 2 (ACTION 2): Repeat
PART 1: DETAILED AND SUR-
FACE HIGH FREQUENCY EDDY
CURRENT INSPECTION OF THE
FRAME INNER CHORD AND WEB
COMMON TO THE FLOOR BEAM
JOINT, SECTION 41 AND 43, LEFT
AND RIGHT SIDE, for any crack.
(b)
(a) Accomplishment of PART 3: REPAIR is terminating action for the inspections at the repaired location
only.
(b) It is not necessary to do inspections in accordance with this service bulletin in areas where existing repairs
approved by the Boeing ODA via FAA form 8100-9 or installed in accordance with 767-200 SRM 53-10-
07, 767-200 SRM 53-30-07, 767-300 SRM 53-10-07, 767-300 SRM 53-30-07, 767-200SF SRM 53-10-
07, 767-200SF SRM 53-30-07, 767-300BCF SRM 53-10-07 or 767-300BCF SRM 53-30-07  cover the
affected inspection areas. Damage Tolerance Inspection instructions are specified in approval for existing
repairs. Inspection outside of the repaired region must continue as instructed per this service bulletin.
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Table 2: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE SECTION
43 AND 46 FRAMES COMMON TO THE SHEAR TIES, LEFT AND RIGHT SIDE.
Repeat Interval
(Not to Exceed)
Compliance Time (Whichever
Occurs Later)
ActionCondition
-Within 3,000
flight cycles af-
ter the original
issue date of
this service
bulletin
Before 50,000
total flight cy-
cles
Do PART 2: DETAILED AND SUR-
FACE HIGH FREQUENCY EDDY
CURRENT INSPECTION OF THE
SECTION 43 AND 46 FRAMES
COMMON TO THE SHEAR TIES,
LEFT AND RIGHT SIDE, for any
crack.
(b)
All Airplanes
12,000 flight cycles
(a)
-Repeat PART 2: DETAILED AND
SURFACE HIGH FREQUENCY
EDDY CURRENT INSPECTION OF
THE SECTION 43 AND 46
FRAMES COMMON TO THE
SHEAR TIES, LEFT AND RIGHT
SIDE, for any crack.
(b)
CONDITION 3:
NO CRACK
FOUND
-Before Further FlightCONDITION 4 (ACTION 1): Do
PART 4: REPAIR FOR FRAME
AREAS COMMON TO THE SHEAR
TIES.
(a)
CONDITION 4:
ANY CRACK
FOUND
12,000 flight cycles
(a)
-CONDITION 4 (ACTION 2): Repeat
PART 2: DETAILED AND SUR-
FACE HIGH FREQUENCY EDDY
CURRENT INSPECTION OF THE
SECTION 43 AND 46 FRAMES
COMMON TO THE SHEAR TIES,
LEFT AND RIGHT SIDE, for any
crack.
(b)
(a) Accomplishment of PART 4: REPAIR is terminating action for the inspections at the repaired location
only.
(b) It is not necessary to do inspections in accordance with this service bulletin in areas where existing repairs
approved by the Boeing ODA via FAA form 8100-9 or installed in accordance with 767-200 SRM 53-60-
07, 767-200 SRM 53-30-07, 767-300 SRM 53-60-07, 767-300 SRM 53-30-07, 767-200SF SRM 53-60-
07, 767-200SF SRM 53-30-07, 767-300BCF SRM 53-60-07 or 767-300BCF SRM 53-30-07  cover the
affected inspection areas. Damage Tolerance Inspection instructions are specified in approval for existing
repairs. Inspection outside of the repaired region must continue as instructed per this service bulletin.
F. Approval
This service bulletin was examined by the Federal Aviation Administration (FAA). The changes specified
in this service bulletin comply with the applicable regulations and are FAA approved, as well as European
Aviation Safety Agency (EASA)/Joint Aviation Authorities (JAA) approved for all EASA/JAA approved
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### Page 22

airplanes listed in the service bulletin effectivity. This service bulletin and its approval were based on
the airplane in its original Boeing delivery configuration or as modified by other approved Boeing
changes.
If an airplane has a non-Boeing modification or repair that affects a component or system also affected
by this service bulletin, the operator is responsible for obtaining appropriate regulatory agency approval
before incorporating this service bulletin.
In addition, the Manager of the FAA Seattle Aircraft Certification Office (SACO) Approves the
accomplishment of the inspections defined in this Service Bulletin (SB) along with the corresponding
compliance times specified in Paragraph 1.E., Compliance, of Revision 1 of this SB, as an Alternative
Method of Compliance (AMOC) to the inspections, defined in D622T001-DTR Structural Significant
Items 53-10-I08B/C, 53-30-I24A/B/C, 53-60-I08A/C and Section 9 of the Maintenance Planning Document
D622T001-9, required by paragraph (i) and (k) of Airworthiness Directive (AD) 2014-14-04. This AMOC
only applies to the areas inspected in accordance with this service bulletin. When this SB specifies
contacting Boeing for repair instructions, the repair instructions must be approved by the FAA in
accordance with paragraph (l) of the AD. All provisions of AD 2014-14-04 that are not specifically
referenced in this paragraph remain fully applicable and must be complied with.
G. Manpower
The table below shows an estimate of the task hours necessary to do this inspection for each airplane.
This estimate is for direct labor only, done by an experienced crew. Adjust the estimate with operator
task hour data if necessary. The estimate does not include lost time. These are some examples of lost
time:
• Time to adjust to the workplace.
• Time to schedule the work.
• Time to inspect the work.
• Time to cure the materials.
• Time to make the parts.
• Time to find the tools.
PART 1: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
FRAME INNER CHORD AND WEB COMMON TO THE FLOOR BEAM JOINT, SECTION 41 AND
43, LEFT AND RIGHT SIDE
1. Group 1:
Elapsed HoursTask HoursNumber of PersonsTask
5.7523.004Open Access
4.504.501FIGURE 1 (a)
4.504.501FIGURE 2 (a)
4.504.501FIGURE 3 (a)
4.504.501FIGURE 4 (a)
4.504.501FIGURE 5 (a)
5.7523.004Close Access
11.5046.00TOTAL FOR EACH AIRPLANE (a)
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Elapsed HoursTask HoursNumber of PersonsTask
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
2. Group 2:
Elapsed HoursTask HoursNumber of PersonsTask
8.7535.004Open Access
4.504.501FIGURE 1 (a)
4.504.501FIGURE 2 (a)
4.504.501FIGURE 3 (a)
4.504.501FIGURE 4 (a)
4.504.501FIGURE 5 (a)
8.7535.004Close Access
17.5070.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
3. Group 3:
Elapsed HoursTask HoursNumber of PersonsTask
6.0024.004Open Access
4.504.501FIGURE 1 (a)
4.504.501FIGURE 2 (a)
4.504.501FIGURE 3 (a)
4.504.501FIGURE 4 (a)
4.504.501FIGURE 5 (a)
6.0024.004Close Access
12.0048.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
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4. Group 4:
Elapsed HoursTask HoursNumber of PersonsTask
6.0024.004Open Access
4.504.501FIGURE 1 (a)
4.504.501FIGURE 2 (a)
4.504.501FIGURE 3 (a)
4.504.501FIGURE 4 (a)
4.504.501FIGURE 5 (a)
6.0024.004Close Access
12.0048.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
5. Group 5:
Elapsed HoursTask HoursNumber of PersonsTask
2.7511.004Open Access
4.504.501FIGURE 1 (a)
4.504.501FIGURE 3 (a)
4.504.501FIGURE 4 (a)
4.504.501FIGURE 5 (a)
2.7511.004Close Access
5.5022.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
6. Group 6:
Elapsed HoursTask HoursNumber of PersonsTask
4.7519.004Open Access
4.504.501FIGURE 1 (a)
4.504.501FIGURE 3 (a)
4.504.501FIGURE 4 (a)
4.504.501FIGURE 5 (a)
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Elapsed HoursTask HoursNumber of PersonsTask
4.7519.004Close Access
9.5038.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
7. Group 7:
Elapsed HoursTask HoursNumber of PersonsTask
3.2513.004Open Access
4.504.501FIGURE 1 (a)
4.504.501FIGURE 3 (a)
4.504.501FIGURE 4 (a)
4.504.501FIGURE 5 (a)
3.2513.004Close Access
6.5026.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
8. Group 8:
Elapsed HoursTask HoursNumber of PersonsTask
3.2513.004Open Access
4.504.501FIGURE 1 (a)
4.504.501FIGURE 3 (a)
4.504.501FIGURE 4 (a)
4.504.501FIGURE 5 (a)
3.2513.004Close Access
6.5026.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
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9. Group 9:
Elapsed HoursTask HoursNumber of PersonsTask
5.7523.004Open Access
4.504.501FIGURE 1 (a)
4.504.501FIGURE 3 (a)
4.504.501FIGURE 4 (a)
4.504.501FIGURE 5 (a)
5.7523.004Close Access
11.5046.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
PART 2: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
SECTION 43 AND 46 FRAMES COMMON TO THE SHEAR TIES, LEFT AND RIGHT SIDE
1. Group 1:
Elapsed HoursTask HoursNumber of PersonsTask
10.00100.0010Open Access
5.005.001FIGURE 6 (a)
5.005.001FIGURE 8 (a)
5.005.001FIGURE 9 (a)
5.005.001FIGURE 10 (a)
5.005.001FIGURE 11 (a)
5.005.001FIGURE 12 (a)
5.005.001FIGURE 13 (a)
5.005.001FIGURE 14 (a)
10.00100.0010Close Access
20.00200.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
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2. Group 2:
Elapsed HoursTask HoursNumber of PersonsTask
14.00140.0010Open Access
5.005.001FIGURE 6 (a)
5.005.001FIGURE 7 (a)
5.005.001FIGURE 8 (a)
5.005.001FIGURE 9 (a)
5.005.001FIGURE 10 (a)
5.005.001FIGURE 11 (a)
5.005.001FIGURE 12 (a)
5.005.001FIGURE 13 (a)
5.005.001FIGURE 14 (a)
14.00140.0010Close Access
28.00280.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
3. Group 3:
Elapsed HoursTask HoursNumber of PersonsTask
11.80118.0010Open Access
5.005.001FIGURE 6 (a)
5.005.001FIGURE 7 (a)
5.005.001FIGURE 8 (a)
5.005.001FIGURE 9 (a)
5.005.001FIGURE 10 (a)
5.005.001FIGURE 11 (a)
5.005.001FIGURE 12 (a)
5.005.001FIGURE 13 (a)
5.005.001FIGURE 14 (a)
11.80118.0010Close Access
23.60236.00TOTAL FOR EACH AIRPLANE (a)
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### Page 28

Elapsed HoursTask HoursNumber of PersonsTask
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
4. Group 4:
Elapsed HoursTask HoursNumber of PersonsTask
11.00110.0010Open Access
5.005.001FIGURE 6 (a)
5.005.001FIGURE 7 (a)
5.005.001FIGURE 8 (a)
5.005.001FIGURE 9 (a)
5.005.001FIGURE 10 (a)
5.005.001FIGURE 11 (a)
5.005.001FIGURE 12 (a)
5.005.001FIGURE 13 (a)
5.005.001FIGURE 14 (a)
11.00110.0010Close Access
22.00220.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
5. Group 5:
Elapsed HoursTask HoursNumber of PersonsTask
8.5085.0010Open Access
5.005.001FIGURE 6 (a)
5.005.001FIGURE 8 (a)
5.005.001FIGURE 9 (a)
5.005.001FIGURE 10 (a)
5.005.001FIGURE 11 (a)
5.005.001FIGURE 12 (a)
5.005.001FIGURE 13 (a)
5.005.001FIGURE 14 (a)
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### Page 29

Elapsed HoursTask HoursNumber of PersonsTask
8.5085.0010Close Access
17.00170.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
6. Group 6:
Elapsed HoursTask HoursNumber of PersonsTask
10.09109.0010Open Access
5.005.001FIGURE 6 (a)
5.005.001FIGURE 8 (a)
5.005.001FIGURE 9 (a)
5.005.001FIGURE 10 (a)
5.005.001FIGURE 11 (a)
5.005.001FIGURE 12 (a)
5.005.001FIGURE 13 (a)
5.005.001FIGURE 14 (a)
10.90109.0010Close Access
21.80218.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
7. Group 7:
Elapsed HoursTask HoursNumber of PersonsTask
9.7097.0010Open Access
5.005.001FIGURE 6 (a)
5.005.001FIGURE 8 (a)
5.005.001FIGURE 9 (a)
5.005.001FIGURE 10 (a)
5.005.001FIGURE 11 (a)
5.005.001FIGURE 12 (a)
5.005.001FIGURE 13 (a)
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### Page 30

Elapsed HoursTask HoursNumber of PersonsTask
5.005.001FIGURE 14 (a)
9.7097.0010Close Access
19.40194.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
8. Group 8:
Elapsed HoursTask HoursNumber of PersonsTask
8.5085.0010Open Access
5.005.001FIGURE 6 (a)
5.005.001FIGURE 8 (a)
5.005.001FIGURE 9 (a)
5.005.001FIGURE 10 (a)
5.005.001FIGURE 11 (a)
5.005.001FIGURE 12 (a)
5.005.001FIGURE 13 (a)
5.005.001FIGURE 14 (a)
8.5085.0010Close Access
17.00170.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
9. Group 9:
Elapsed HoursTask HoursNumber of PersonsTask
11.70117.0010Open Access
5.005.001FIGURE 6 (a)
5.005.001FIGURE 8 (a)
5.005.001FIGURE 9 (a)
5.005.001FIGURE 10 (a)
5.005.001FIGURE 11 (a)
5.005.001FIGURE 12 (a)
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### Page 31

Elapsed HoursTask HoursNumber of PersonsTask
5.005.001FIGURE 13 (a)
5.005.001FIGURE 14 (a)
11.70117.0010Close Access
23.40234.00TOTAL FOR EACH AIRPLANE (a)
(a) Estimate given is for one frame location requiring the work in this figure. Op-
erator must multiply the number of frame locations requiring the task in this
figure by the estimate given and add to the total shown to arrive at a revised
total required.
PART 3: REPAIR FOR THE FRAME INNER CHORD AND WEB AREAS COMMON TO THE FLOOR
BEAM JOINT
1.
Elapsed HoursTask HoursNumber of PersonsTask
(a)(a)TOTAL FOR EACH AIRPLANE
(a) Repair time is dependent upon number and extent of frames requiring repair
task.
PART 4: REPAIR FOR THE FRAME AREAS COMMON TO THE SHEAR TIES
1.
Elapsed HoursTask HoursNumber of PersonsTask
(a)(a)TOTAL FOR EACH AIRPLANE
(a) Repair time is dependent upon number and extent of frames requiring repair
task.
H. Weight and Balance Changes
None.
I. Electrical Load Data
Not changed.
J. References
1. Existing Data:
a. Boeing Service Related Problem (SRP) 767-SRP-53-0465
b. Federal Aviation Administration (FAA) Airworthiness Directive (AD) 2014-14-04
c. Service Bulletin Index D624T001
d. Standard Overhaul Practices Manual (SOPM) 20-30-03, 20-50-01
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e. Standard Wiring Practices Manual (SWPM) 20-10-11, 20-10-12, 20-10-19
f. 767 Aircraft Maintenance Manual (AMM) 25-52-01, 51-05-03, 51-31-00, 53-01-01, 53-05-03
g. 767 Maintenance Planning Data (MPD) Section 9
h. 767 Non-Destructive Testing (NDT) Manual Part 6, 51-00-19
i. 767-200 Structural Repair Manual (SRM) 53-00-07, 53-10-07, 53-30-07, 53-60-07
j. 767-300 Structural Repair Manual (SRM) 53-00-07, 53-10-07, 53-30-07, 53-60-07
k. 767-200SF Structural Repair Manual (SRM) 767-200SF SRM 53-10-07, 767-200SF SRM
53-30-07
l. 767-300BCF Structural Repair Manual (SRM) 767-300BCF SRM 53-10-07, 767-300BCF SRM
53-30-07
2. Data Supplied with this Service Bulletin:
None.
3. Installation Drawings Used in the Preparation of this Service Bulletin:
TitleDrawing Number
FRAME SEGMENT ASSY - STA 368, S-26 TO CROWN141T1322
FRAME SEGMENT ASSY - STA 390, S-26 TO CROWN141T1323
FRAME SEGMENT ASSY - STA 412, S-26 TO CROWN141T1324
FRAME SEGMENT ASSY - STA 434, S-8L TO S-26L143T0301
FRAME SEGMENT ASSY - STA 456, S-8L TO S-26L143T1301
FRAME SEGMENT ASSY - STA 478, S-8L TO S-26L143T1302
FRAME SEGMENT ASSY - STA 500, S-8L TO S-26L143T1303
FRAME SEGMENT ASSY - STA 522, S-8L TO S-26L143T1304
FRAME SEGMENT ASSY - STA 544, S-8L TO S-26L143T1305
FRAME SEGMENT ASSY - STA 566, S-8L TO S-26L143T1306
FRAME SEGMENT ASSY - STA 588, S-8L TO S-26L143T1307
FRAME SEGMENT ASSY - STA 610, S-8L TO S-26L143T1308
FRAME SEGMENT ASSY - STA 632, S-8L TO S-26L143T1309
FRAME SEGMENT ASSY - STA 654, S-8L TO S-26L143T1310
FRAME SEGMENT ASSY - STA 676, S-8L TO S-26L143T1311
FRAME SEGMENT ASSY - STA 698, S-8L TO S-26L143T1312
FRAME SEGMENT ASSY - STA 720, S-8L TO S-26L143T1313
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TitleDrawing Number
FRAME SEGMENT ASSY - STA 742, S-8L TO S-26L143T1314
FRAME SEGMENT ASSY - STA 1087, S-17R TO S-32R146T1501
FRAME SEGMENT ASSY - STA 1109, S-17R TO S-32R146T1502
FRAME SEGMENT ASSY - STA 1131, S-17R TO S-32R146T1503
FRAME SEGMENT ASSY - STA 1153, S-17R TO S-32R146T1504
FRAME SEGMENT ASSY - STA 1175, S-17R TO S-32R146T1505
FRAME SEGMENT ASSY - STA 1197, S-17R TO S-32R146T1506
FRAME SEGMENT ASSY - STA 1219, S-17R TO S-32R146T1507
FRAME SEGMENT ASSY - STA 654, S-17R TO S-36R143T1510
FRAME SEGMENT ASSY - STA 676, S-17R TO S-36R143T1511
FRAME SEGMENT ASSY - STA 698, S-17R TO S-36R143T1512
FRAME SEGMENT ASSY - STA 720, S-17R TO S-36R143T1513
FRAME SEGMENT ASSY - STA 742, S-17R TO S-36R143T1514
FRAME SEGMENT ASSY - STA 1395, S-17R TO S-32R146T1515
FRAME SEGMENT ASSY - STA 1417, S-8R TO S-26R146T1416
FRAME SEGMENT ASSY - STA 1439, S-8R TO S-26R146T1417
FRAME SEGMENT ASSY - STA 1461, S-8R TO S-26R146T1418
FRAME SEGMENT ASSY - STA 1087, S-8L TO S-26L146T1301
FRAME SEGMENT ASSY - STA 1109, S-8L TO S-26L146T1302
FRAME SEGMENT ASSY - STA 1131, S-8L TO S-26L146T1303
FRAME SEGMENT ASSY - STA 1153, S-8L TO S-26L146T1304
FRAME SEGMENT ASSY - STA 1175, S-8L TO S-26L146T1305
FRAME SEGMENT ASSY - STA 1197, S-8L TO S-26L146T1306
FRAME SEGMENT ASSY - STA 1219, S-8L TO S-26L146T1307
FRAME SEGMENT ASSY - STA 1241, S-8L TO S-26L146T1308
FRAME SEGMENT ASSY - STA 1263, S-8L TO S-26L146T1309
FRAME SEGMENT ASSY - STA 1285, S-8L TO S-26L146T1310
FRAME SEGMENT ASSY - STA 1307, S-8L TO S-26L146T1311
FRAME SEGMENT ASSY - STA 1329, S-8L TO S-26L146T1312
FRAME SEGMENT ASSY - STA 1351, S-8L TO S-26L146T1313
FRAME SEGMENT ASSY - STA 1373, S-8L TO S-26L146T1314
FRAME SEGMENT ASSY - STA 654, S-8L TO S-26L143T0350
FRAME SEGMENT ASSY - STA 654 + 22, S-8L TO S-26L143T1324
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TitleDrawing Number
FRAME SEGMENT ASSY - STA 654 + 44, S-8L TO S-26L143T1325
FRAME SEGMENT ASSY - STA 654 + 66, S-8L TO S-26L143T1326
FRAME SEGMENT ASSY - STA 654 + 88, S-8L TO S-26L143T1327
FRAME SEGMENT ASSY - STA 654 + 110, S-8L TO S-26L143T1328
FRAME SEGMENT ASSY - STA 654 + 121, S-8L TO S-26L143T1329
FRAME SEGMENT ASSY - STA 654, S-17R TO S-32R143T0550
FRAME SEGMENT ASSY - STA 654 + 22, S-8R TO S-26R143T1424
FRAME SEGMENT ASSY - STA 654 + 44, S-8R TO S-26R143T1425
FRAME SEGMENT ASSY - STA 654 + 66, S-8R TO S-26R143T1426
FRAME SEGMENT ASSY - STA 654 + 88, S-8R TO S-26R143T1427
FRAME SEGMENT ASSY - STA 654 + 110, S-8R TO S-26R143T1428
FRAME SEGMENT ASSY - STA 654 + 121, S-8R TO S-26R143T1429
FRAME SEGMENT ASSY - STA 1197 + 22, S-8L TO S-26L146T1324
FRAME SEGMENT ASSY - STA 1197 + 44, S-8L TO S-26L146T1325
FRAME SEGMENT ASSY - STA 1197 + 66, S-8L TO S-26L146T1326
FRAME SEGMENT ASSY - STA 1197 + 88, S-8L TO S-26L146T1327
FRAME SEGMENT ASSY - STA 1197 + 110, S-8L TO S-26L146T1328
FRAME SEGMENT ASSY - STA 1197 + 132, S-8L TO S-26L146T1329
FRAME SEGMENT ASSY - STA 1219, S-8L TO S-26L146T0350
FRAME SEGMENT ASSY - STA 1197 + 22, S-8R TO S-17R146T1424
FRAME SEGMENT ASSY - STA 1197 + 44, S-8R TO S-17R146T1425
FRAME SEGMENT ASSY - STA 1197 + 66, S-8R TO S-17R146T1426
FRAME SEGMENT ASSY - STA 1197 + 88, S-8R TO S-17R146T1427
FRAME SEGMENT ASSY - STA 1197 + 110, S-8R TO S-17R146T1428
FRAME SEGMENT ASSY - STA 1197 + 132, S-8R TO S-17R146T1429
FRAME SEGMENT ASSY - STA 1219, S-17R TO S-32R146T0550
The table above lists applicable drawings used to prepare this service bulletin. The drawings are
not necessary to make the specified changes, and are not supplied with this service bulletin. The
drawings may not be applicable to all airplane configurations or operators.
K. Publications Affected
1. Publications:
None.
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2. Damage Tolerance Based Structural Inspections:
Boeing has evaluated the repairs and/or changes in this service bulletin for effects on Fatigue
Critical Structure (FCS) and for changes to Damage Tolerance Inspections (DTI) required in the
Maintenance Program. This service bulletin affects FCS but no new DTIs are necessary.
L. Interchangeability and Intermixability of Parts
Accomplishment of this service bulletin does not affect interchangeability or intermixability of parts.
M. Software Accomplishment Summary
Not affected.
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2.    MATERIAL INFORMATION
A. Material - Price and Availability
None.
B. Industry Support Information
Boeing warranty remedies are not available for the inspection procedures given in this service bulletin.
C. Parts Necessary for Each Airplane
1. Kits/Parts
None.
2. Parts and Materials Supplied by the Operator
None.
3. Parts Modified and Reidentified
None.
4. Parts Removed and Not Replaced
None.
D. Parts Necessary to Change Spares
None.
E. Special Tooling - Price and Availability
None.
F. Special Tooling Necessary to do this Service Bulletin
No special tools or equipment are necessary to do the change in this service bulletin. But, maintenance
and overhaul tools in the manuals given in Paragraph 1.J., References, can be necessary. Examine
operator tool supply to make sure all necessary tools are available.
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3.    ACCOMPLISHMENT INSTRUCTIONS
A. GENERAL INFORMATION
CAUTION: KEEP THE WORK AREA, WIRES AND ELECTRICAL BUNDLES CLEAN OF METAL
PARTICLES OR CONTAMINATION WHEN YOU USE TOOLS. UNWANTED MATERIAL,
METAL PARTICLES OR CONTAMINATION CAUGHT IN WIRE BUNDLES CAN CAUSE
DAMAGE TO THE BUNDLES. DAMAGED WIRE BUNDLES CAN CAUSE SPARKS OR
OTHER ELECTRICAL DAMAGE.
NOTE: 1. Manual titles are referred to by acronyms. Refer to Paragraph 1.J., References, for
definition of the acronyms.
2. Obey all of the warnings and cautions given in the specified manual sections.
3. Unless shown differently, these dimensions and tolerances are used:
– Linear dimensions are in inches
– Tolerance on linear dimensions, other than rivet and bolt edge margins, is plus
or minus 0.03 inch
– Tolerance on rivet and bolt edge margin is plus or minus 0.05 inch
– Angular tolerance is plus or minus 2 degrees
– Hole dimensions for standard solid rivets and fasteners are in Structural Repair
Manual (SRM) Chapter 51
– Torque Values:
— Values for structural fasteners are given in 767 Structural Repair Manual,
Chapter 51.
— Values for airframe maintenance tasks are included in Chapter 20 of 767
Aircraft Maintenance Manual (AMM).
— Values for electrical maintenance tasks are included in Chapter 20 of
Standard Wiring Practices Manual (SWPM).
— Non-standard torque values for maintenance tasks are included in the
applicable installation step.
4. Use the approved fastener, process and material substitutions in accordance with
SRM Chapter 51.
5. Refer to the SWPM 20-10-11 and SWPM 20-10-12 for the wire installation procedures,
and SWPM 20-10-19 for the wire separation requirements, as accepted procedures.
6. The necessary conditions for selection of clamp type and size are included in SWPM
20-10-12. If any wire bundle support clamp specified in this service bulletin does not
make a correct fit on the wire bundle, refer to SWPM 20-10-12 as an accepted
procedure to select a clamp that fits correctly.
7. If the length of any fastener specified in this service bulletin does not meet installation
standards given in SRM Chapter 51, then a fastener of the same specification, or
an approved substitute, with a length which meets the installation standards given
in SRM Chapter 51 may be used. In addition, washers may be installed for fastener
grip length in accordance with SRM Chapter 51. Refer to SOPM 20-50-01 for alternate
full threaded fasteners (screws) needed for installation in this service bulletin.
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8. A Detailed Inspection is defined as: An intensive examination of a specific item,
installation, or assembly to detect damage, failure, or irregularity. Available lighting
is normally supplemented with a direct source of good lighting at an intensity deemed
appropriate. Inspection aids such as mirrors, magnifying lenses, etc. may be
necessary. Surface cleaning and elaborate procedures may be required.
9. These work instructions refer to procedures included in other Boeing documents.
When the words "refer to" are used and the operator has an accepted alternative
procedure, the accepted alternative procedure can be used. When the words "in
accordance with" are included in the instruction, the procedure in the Boeing document
must be used.
10. Boeing Service Letter 767-SL-51-036, Damage Reporting and Repair Plan/Design
Guidelines, is an acceptable procedure to request information from Boeing for
additional structural repair instructions. The Service Letter describes what information
must be provided to Boeing before a structural repair can be provided.
11. Refer to Appendix A and Appendix B for logic diagrams. Logic diagrams are provided
as an aid only. Information contained in Paragraph 1.E., Compliance is the primary
source for compliance times. Information in Paragraph 3.B., Work Instructions is the
primary source for tasks required for compliance.
12. The instructions in Paragraph 3.B., Work Instructions and the figures can include
operation of tools or test equipment. Boeing Engineering Tool Drawings, the Illustrated
Tool and Equipment Manual, and the Special Tool and Ground Handling Drawing
Index contain data on versions of the tools or test equipment that you can use. It is
permitted to use replaced tools. It is not permitted to use superseded tools.
13. If it is necessary to remove more parts for access, you can remove those parts. If
you can get access without removing identified parts, it is not necessary to remove
all of the identified parts. Jacking and shoring limitations must be observed.
14. Use of colors in Figures is based on guidance from the ATA e-Business Program
(ATA) iSpec 2200.
15. When more than one OPTION is given for a CONDITION, do only one of the OPTION
numbers. When more than one ACTION is given for a CONDITION number or an
OPTION number, do all of the ACTION numbers for that CONDITION number or
OPTION number.
16. The compliance times for the actions in Paragraph 3.B., WORK INSTRUCTIONS
are in Paragraph 1.E., Compliance.
17. Some steps in the Work Instructions are labeled as Required for Compliance (RC).
If this service bulletin is mandated by an Airworthiness Directive (AD), then the steps
labelled as RC, including sub-steps under an RC step and any figures identified in
an RC step, must be done to comply with the AD. An Alternative Method of
Compliance (AMOC) is required for any deviations to RC steps, including sub-steps
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and identified figures. Steps not labelled as RC may be deviated from using accepted
methods in accordance with the operator's maintenance or inspection program without
obtaining approval of an AMOC. This is provided that the RC steps, including
sub-steps and identified figures, can still be done as specified, and the airplane can
be put back in an airworthy condition.
18. Where the work instructions include installation of a kept part, a new or serviceable
part with the same part number can be installed as an alternative to the kept part.
B. WORK INSTRUCTIONS
1. Get access to the areas to be inspected. Refer to 767 AMM 51-05-03 and 767 AMM 53-01-01 and
767 AMM 53-05-03 and 767 AMM 25-52-01 as accepted procedures.
2. RC - Do PART 1: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION
OF THE FRAME INNER CHORD AND WEB COMMON TO THE FLOOR BEAM JOINT, SECTION
41 AND 43, LEFT AND RIGHT SIDE, for any crack.
NOTE: It is not necessary to do inspections in accordance with this service bulletin in areas where
existing repairs approved by the Boeing ODA via FAA form 8100-9 or installed in
accordance with 767-200 SRM 53-10-07, 767-200 SRM 53-30-07, 767-300 SRM 53-10-07,
767-300 SRM 53-30-07, 767-200SF SRM 53-10-07, 767-200SF SRM 53-30-07,
767-300BCF SRM 53-10-07 or 767-300BCF SRM 53-30-07 cover the affected inspection
areas. Damage Tolerance Inspection instructions are specified in approval for existing
repairs.  Inspection outside of the repaired region must continue as instructed per this
service bulletin.
a. CONDITION 1: NO CRACK FOUND.
(1) RC - Repeat PART 1: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT
INSPECTION OF THE FRAME INNER CHORD AND WEB COMMON TO THE FLOOR
BEAM JOINT, SECTION 41 AND 43, LEFT AND RIGHT SIDE, for any crack.
NOTE: It is not necessary to do inspections in accordance with this service bulletin in
areas where existing repairs approved by the Boeing ODA via FAA form 8100-9
or installed in accordance with 767-200 SRM 53-10-07, 767-200 SRM 53-30-07,
767-300 SRM 53-10-07, 767-300 SRM 53-30-07, 767-200SF SRM 53-10-07,
767-200SF SRM 53-30-07, 767-300BCF SRM 53-10-07 or 767-300BCF SRM
53-30-07 cover the affected inspection areas. Damage Tolerance Inspection
instructions are specified in approval for existing repairs. Inspection outside of
the repaired region must continue as instructed per this service bulletin.
b. CONDITION 2: ANY CRACK FOUND.
(1) RC - CONDITION 2 (ACTION 1): Do PART 3: REPAIR FOR THE FRAME INNER CHORD
AND WEB AREAS COMMON TO THE FLOOR BEAM JOINT.
NOTE: Accomplishment of PART 3: REPAIR is terminating action for the inspections
at the repaired location only.
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(2) RC - CONDITION 2 (ACTION 2): Repeat PART 1: DETAILED AND SURFACE HIGH
FREQUENCY EDDY CURRENT INSPECTION OF THE FRAME INNER CHORD AND
WEB COMMON TO THE FLOOR BEAM JOINT, SECTION 41 AND 43, LEFT AND RIGHT
SIDE, for any crack.
NOTE: It is not necessary to do inspections in accordance with this service bulletin in
areas where existing repairs approved by the Boeing ODA via FAA form 8100-9
or installed in accordance with 767-200 SRM 53-10-07, 767-200 SRM 53-30-07,
767-300 SRM 53-10-07, 767-300 SRM 53-30-07, 767-200SF SRM 53-10-07,
767-200SF SRM 53-30-07, 767-300BCF SRM 53-10-07 or 767-300BCF SRM
53-30-07 cover the affected inspection areas. Damage Tolerance Inspection
instructions are specified in approval for existing repairs. Inspection outside of
the repaired region must continue as instructed per this service bulletin.
3. RC - Do PART 2: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION
OF THE SECTION 43 AND 46 FRAMES COMMON TO THE SHEAR TIES, LEFT AND RIGHT
SIDE, for any crack.
NOTE: It is not necessary to do inspections in accordance with this service bulletin in areas where
existing repairs approved by the Boeing ODA via FAA form 8100-9 or installed in
accordance with 767-200 SRM 53-60-07, 767-200 SRM 53-30-07, 767-300 SRM 53-60-07,
767-300 SRM 53-30-07, 767-200SF SRM 53-60-07, 767-200SF SRM 53-30-07,
767-300BCF SRM 53-60-07 or 767-300BCF SRM 53-30-07 cover the affected inspection
areas. Damage Tolerance Inspection instructions are specified in approval for existing
repairs. Inspection outside of the repaired region must continue as instructed per this
service bulletin.
a. CONDITION 3: NO CRACK FOUND.
(1) RC - Repeat PART 2: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT
INSPECTION OF THE SECTION 43 AND 46 FRAMES COMMON TO THE SHEAR TIES,
LEFT AND RIGHT SIDE, for any crack.
NOTE: It is not necessary to do inspections in accordance with this service bulletin in
areas where existing repairs approved by the Boeing ODA via FAA form 8100-9
or installed in accordance with 767-200 SRM 53-60-07, 767-200 SRM 53-30-07,
767-300 SRM 53-60-07, 767-300 SRM 53-30-07, 767-200SF SRM 53-60-07,
767-200SF SRM 53-30-07, 767-300BCF SRM 53-60-07 or 767-300BCF SRM
53-30-07 cover the affected inspection areas. Damage Tolerance Inspection
instructions are specified in approval for existing repairs. Inspection outside of
the repaired region must continue as instructed per this service bulletin.
b. CONDITION 4: ANY CRACK FOUND.
(1) RC - CONDITION 4 (ACTION 1): Do PART 4: REPAIR FOR FRAME AREAS COMMON
TO THE SHEAR TIES.
NOTE: Accomplishment of PART 4: REPAIR is terminating action for the inspections
at the repaired location only.
(2) RC - CONDITION 4 (ACTION 2): Repeat PART 2: DETAILED AND SURFACE HIGH
FREQUENCY EDDY CURRENT INSPECTION OF THE SECTION 43 AND 46 FRAMES
COMMON TO THE SHEAR TIES, LEFT AND RIGHT SIDE, for any crack.
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NOTE: It is not necessary to do inspections in accordance with this service bulletin in
areas where existing repairs approved by the Boeing ODA via FAA form 8100-9
or installed in accordance with 767-200 SRM 53-60-07, 767-200 SRM 53-30-07,
767-300 SRM 53-60-07, 767-300 SRM 53-30-07, 767-200SF SRM 53-60-07,
767-200SF SRM 53-30-07, 767-300BCF SRM 53-60-07 or 767-300BCF SRM
53-30-07 cover the affected inspection areas. Damage Tolerance Inspection
instructions are specified in approval for existing repairs. Inspection outside of
the repaired region must continue as instructed per this service bulletin.
4. Close access to inspection areas. Refer to 767 AMM 51-05-03 and 767 AMM 53-01-01 and 767
AMM 53-05-03 and 767 AMM 25-52-01 as accepted procedures.
5. Put the airplane back to a serviceable condition.
PART 1: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
FRAME INNER CHORD AND WEB COMMON TO THE FLOOR BEAM JOINT, SECTION 41 AND
43, LEFT AND RIGHT SIDE
1. Left Side S-20L to S-21L at frame stations shown in the table below:
a. RC - Do a detailed inspection and surface HFEC inspection for any crack in accordance with
the Figures for the applicable Group shown in the tables that follow.
NOTE: Excluding door cutout affected regions.
2. Right Side S-20R to S-21R at frame stations shown in the table below:
a. RC - Do a detailed inspection and surface HFEC inspection for any crack in accordance with
the Figures for the applicable Group shown in the tables that follow.
NOTE: Excluding door cutout affected regions.
Group 1:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 136841
-FIGURE 1390
-FIGURE 1412
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Group 1:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 143443
-FIGURE 1456
-FIGURE 1478
-FIGURE 1500
-FIGURE 1522
-FIGURE 2544
-FIGURE 2566
-FIGURE 2588
-FIGURE 2610
-FIGURE 1632
FIGURE 4FIGURE 1654
FIGURE 4FIGURE 1676
FIGURE 4FIGURE 1698
FIGURE 4FIGURE 1720
FIGURE 5FIGURE 3742
Group 2:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 136841
-FIGURE 1390
-FIGURE 1412
Export Controlled ECCN: 9E991 - BOEING
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### Page 45

Group 2:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 143443
-FIGURE 1456
-FIGURE 1478
-FIGURE 1500
-FIGURE 1522
-FIGURE 2544
-FIGURE 2566
-FIGURE 2588
-FIGURE 2610
-FIGURE 1632
FIGURE 4FIGURE 1654
FIGURE 4FIGURE 1654+22
FIGURE 4FIGURE 1654+44
FIGURE 4FIGURE 1654+66
FIGURE 4FIGURE 1654+88
FIGURE 4FIGURE 1654+110
FIGURE 4FIGURE 1654+121
FIGURE 4FIGURE 1676
FIGURE 4FIGURE 1698
FIGURE 4FIGURE 1720
FIGURE 5FIGURE 3742
Group 3:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 136841
-FIGURE 1390
-FIGURE 1412
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
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### Page 46

Group 3:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 143443
-FIGURE 1456
-FIGURE 1478
-FIGURE 1500
-FIGURE 1522
-FIGURE 2544
-FIGURE 2566
-FIGURE 2588
-FIGURE 2610
-FIGURE 1632
-FIGURE 1654
--654+22
--654+44
--654+66
--654+88
--654+110
FIGURE 4FIGURE 1654+121
FIGURE 4FIGURE 1676
FIGURE 4FIGURE 1698
FIGURE 4FIGURE 1720
FIGURE 5FIGURE 3742
Group 4:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 136841
-FIGURE 1390
-FIGURE 1412
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: March 18, 2015
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### Page 47

Group 4:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 143443
-FIGURE 1456
-FIGURE 1478
-FIGURE 1500
-FIGURE 1522
-FIGURE 2544
-FIGURE 2566
-FIGURE 2588
-FIGURE 2610
-FIGURE 1632
-FIGURE 1654
--654+22
--654+44
--654+66
--654+88
--654+110
FIGURE 4FIGURE 1654+121
FIGURE 4FIGURE 1676
FIGURE 4FIGURE 1698
FIGURE 4FIGURE 1720
FIGURE 5FIGURE 3742
Group 5:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 136841
-FIGURE 1390
-FIGURE 1412
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: March 18, 2015
767-53A0265Revision 1: March 18, 2016
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ALERTALERT

### Page 48

Group 5:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
--43443
--456
--478
--500
--522
--544
--566
--588
--610
--632
FIGURE 4-654
FIGURE 4-676
FIGURE 4FIGURE 1698
FIGURE 4FIGURE 1720
FIGURE 5FIGURE 3742
Group 6:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 136841
-FIGURE 1390
-FIGURE 1412
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: March 18, 2015
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ALERTALERT

### Page 49

Group 6:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
--43443
--456
--478
--500
--522
--544
--566
--588
--610
--632
FIGURE 4-654
FIGURE 4-654+22
FIGURE 4-654+44
FIGURE 4-654+66
FIGURE 4-654+88
FIGURE 4-654+110
FIGURE 4FIGURE 1654+121
FIGURE 4FIGURE 1676
FIGURE 4FIGURE 1698
FIGURE 4FIGURE 1720
FIGURE 5FIGURE 3742
Group 7:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 136841
-FIGURE 1390
-FIGURE 1412
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
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ALERTALERT

### Page 50

Group 7:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
--43443
--456
--478
--500
--522
--544
--566
--588
--610
--632
--654
--654+22
--654+44
--654+66
--654+88
--654+110
FIGURE 4FIGURE 1654+121
FIGURE 4FIGURE 1676
FIGURE 4FIGURE 1698
FIGURE 4FIGURE 1720
FIGURE 5FIGURE 3742
Group 8:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 136841
-FIGURE 1390
-FIGURE 1412
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
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ALERTALERT

### Page 51

Group 8:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
--43443
--456
--478
--500
--522
--544
--566
--588
--610
--632
--654
--654+22
--654+44
--654+66
--654+88
--654+110
FIGURE 4FIGURE 1654+121
FIGURE 4FIGURE 1676
FIGURE 4FIGURE 1698
FIGURE 4FIGURE 1720
FIGURE 5FIGURE 3742
Group 9:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 136841
-FIGURE 1390
-FIGURE 1412
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: March 18, 2015
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### Page 52

Group 9:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
--43443
--456
--478
--500
--522
--544
--566
--588
--610
--632
FIGURE 4-654
FIGURE 4-654+22
FIGURE 4FIGURE 1654+44
FIGURE 4FIGURE 1654+66
FIGURE 4FIGURE 1654+88
FIGURE 4FIGURE 1654+110
FIGURE 4FIGURE 1654+121
FIGURE 4FIGURE 1676
FIGURE 4FIGURE 1698
FIGURE 4FIGURE 1720
FIGURE 5FIGURE 3742
PART 2: DETAILED AND SURFACE HIGH FREQUENCY EDDY CURRENT INSPECTION OF THE
SECTION 43 AND 46 FRAMES COMMON TO THE SHEAR TIES, LEFT AND RIGHT SIDE
1. Left Side S-17L to S-23L (except floor beam attach location between S-20L and S-21L) at frame
stations shown in the table below:
a. RC - Do a detailed inspection and surface HFEC inspection for any crack in accordance with
the Figures for the applicable Group shown in the tables that follow.
NOTE: Excluding door cutout affected regions.
2. Right Side S-17R to S-23R (except floor beam attach location between S-20R and S-21R) at frame
stations shown in the table below:
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
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### Page 53

a. RC - Do a detailed inspection and surface HFEC inspection for any crack in accordance with
the Figures for the applicable Group shown in the tables that follow.
NOTE: Excluding door cutout affected regions.
Group 1:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 645643
-FIGURE 6478
-FIGURE 6500
-FIGURE 6522
-FIGURE 6544
-FIGURE 6566
-FIGURE 6588
-FIGURE 6610
-FIGURE 6632
FIGURE 11FIGURE 6654
FIGURE 11FIGURE 6676
FIGURE 11FIGURE 6698
FIGURE 11FIGURE 6720
FIGURE 11FIGURE 6742
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
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ALERTALERT

### Page 54

Group 1:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
FIGURE 13FIGURE 9108746
FIGURE 12FIGURE 81109
FIGURE 12FIGURE 81131
FIGURE 12FIGURE 81153
FIGURE 12FIGURE 81175
FIGURE 12FIGURE 81197
FIGURE 12FIGURE 81219
-FIGURE 81241
-FIGURE 81263
-FIGURE 81285
-FIGURE 101307
-FIGURE 81329
-FIGURE 81351
-FIGURE 81373
FIGURE 12-1395
FIGURE 12-1417
FIGURE 14-1439
FIGURE 13-1461
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: March 18, 2015
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ALERTALERT

### Page 55

Group 2:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 645643
-FIGURE 6478
-FIGURE 6500
-FIGURE 6522
-FIGURE 6544
-FIGURE 6566
-FIGURE 7588
-FIGURE 6610
-FIGURE 6632
FIGURE 11FIGURE 6654
FIGURE 11FIGURE 6654+22
FIGURE 11FIGURE 6654+44
FIGURE 11FIGURE 6654+66
FIGURE 11FIGURE 6654+88
FIGURE 11FIGURE 6654+110
FIGURE 11FIGURE 6654+121
FIGURE 11FIGURE 6676
FIGURE 11FIGURE 6698
FIGURE 11FIGURE 6720
FIGURE 11FIGURE 6742
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: March 18, 2015
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ALERTALERT

### Page 56

Group 2:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
FIGURE 13FIGURE 9108746
FIGURE 12FIGURE 81109
FIGURE 12FIGURE 81131
FIGURE 12FIGURE 81153
FIGURE 12FIGURE 81175
FIGURE 12FIGURE 81197
FIGURE 12FIGURE 81197+22
FIGURE 12FIGURE 81197+44
FIGURE 12FIGURE 81197+66
FIGURE 12FIGURE 81197+88
FIGURE 12FIGURE 81197+110
FIGURE 12FIGURE 81197+132
FIGURE 12FIGURE 81219
-FIGURE 81241
-FIGURE 81263
-FIGURE 81285
-FIGURE 101307
-FIGURE 81329
-FIGURE 81351
-FIGURE 81373
FIGURE 12-1395
FIGURE 12-1417
FIGURE 14-1439
FIGURE 13-1461
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: March 18, 2015
767-53A0265Revision 1: March 18, 2016
56 of 178
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ALERTALERT

### Page 57

Group 3:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 645643
-FIGURE 6478
-FIGURE 6500
-FIGURE 6522
-FIGURE 6544
-FIGURE 6566
-FIGURE 7588
-FIGURE 6610
-FIGURE 6632
-FIGURE 6654
--654+22
--654+44
--654+66
--654+88
--654+110
FIGURE 11FIGURE 6654+121
FIGURE 11FIGURE 6676
FIGURE 11FIGURE 6698
FIGURE 11FIGURE 6720
FIGURE 11FIGURE 6742
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: March 18, 2015
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### Page 58

Group 3:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
FIGURE 13FIGURE 9108746
FIGURE 12FIGURE 81109
FIGURE 12FIGURE 81131
FIGURE 12FIGURE 81153
FIGURE 12FIGURE 81175
FIGURE 12FIGURE 81197
FIGURE 12FIGURE 81197+22
FIGURE 12FIGURE 81197+44
FIGURE 12FIGURE 81197+66
FIGURE 12FIGURE 81197+88
FIGURE 12FIGURE 81197+110
FIGURE 12FIGURE 81197+132
FIGURE 12FIGURE 81219
-FIGURE 81241
-FIGURE 81263
-FIGURE 81285
-FIGURE 101307
-FIGURE 81329
-FIGURE 81351
-FIGURE 81373
FIGURE 12-1395
FIGURE 12-1417
FIGURE 14-1439
FIGURE 13-1461
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: March 18, 2015
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ALERTALERT

### Page 59

Group 4:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
-FIGURE 645643
-FIGURE 6478
-FIGURE 6500
-FIGURE 6522
-FIGURE 6544
-FIGURE 6566
-FIGURE 7588
-FIGURE 6610
-FIGURE 6632
-FIGURE 6654
--654+22
--654+44
--654+66
--654+88
--654+110
FIGURE 11FIGURE 6654+121
FIGURE 11FIGURE 6676
FIGURE 11FIGURE 6698
FIGURE 11FIGURE 6720
FIGURE 11FIGURE 6742
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: March 18, 2015
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ALERTALERT

### Page 60

Group 4:
FIGURELOCATION
RIGHT SIDELEFT SIDESTATIONSECTION
FIGURE 13FIGURE 9108746
FIGURE 12FIGURE 81109
FIGURE 12FIGURE 81131
--1153
--1175
--1197
FIGURE 12FIGURE 81197+22
FIGURE 12FIGURE 81197+44
FIGURE 12FIGURE 81197+66
FIGURE 12FIGURE 81197+88
FIGURE 12FIGURE 81197+110
FIGURE 12FIGURE 81197+132
FIGURE 12FIGURE 81219
-FIGURE 81241
-FIGURE 81263
-FIGURE 81285
-FIGURE 101307
-FIGURE 81329
-FIGURE 81351
-FIGURE 81373
FIGURE 12-1395
FIGURE 12-1417
FIGURE 14-1439
FIGURE 13-1461
Export Controlled ECCN: 9E991 - BOEING
PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.
Original Issue: March 18, 2015
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