# Boeing Alert Service Bulletin 777-28A0047: Revision 6

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- Document: [Boeing Alert Service Bulletin 777-28A0047](https://openairdocs.org/service-documents/boeing/777-28a0047.md)
- Title as filed: U.S. DOT/FAA - SB-777-28A0047 Rev 6
- Pages: 124
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## Text

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### Page 1

Commercial 
Airplanes
777
Service Bulletin
Number: 777-28A0047
Original Issue: April 13, 2007
Revision 6: July 11, 2013
ATA System: 2831
SUBJECT: FUEL - Fuel Jettison System - Center Override/Jettison Fuel Pumps and Main Jettison
Fuel Pumps - Change to Give Redundant Control of the Pumps
Export of this technology is controlled under the United States Export Administration Regulations (EAR) (15
CFR 300-774). An export license may be required before it is used for development, production or use by foreign
persons from specific countries. The controller of this data has the individual responsibility to abide by all export
laws.
9E991ECCN:
BOEING PROPRIETARY, CONFIDENTIAL AND/OR TRADE SECRET
Copyright © 2007 Boeing.
Unpublished Work. All Rights Reserved.
Treatment of this document and its content is governed by contract with Boeing. Rights to use this document
are licensed on a per aircraft basis and such rights may not be transferable. For more information, contact The
Boeing Company.
Boeing, the Boeing signature, the Boeing symbol, 707, 717, 727, 737, 747, 757, 767, 777, 787, Dreamliner,
BBJ, DC-8, DC-9, DC-10, KC-10, KC-46, KDC-10, MD-10, MD-11, MD-80, MD-88, MD-90, P-8, Poseidon and
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connection with this document unless provided in writing by Boeing.
Original Issue: April 13, 2007
777-28A0047Revision 6: July 11, 2013
1 of 124
3.0

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Table of Contents
Revision Transmittal Sheet ............................................ 5
Summary ...................................................... 7
1. PLANNING INFORMATION ........................................ 1 1
A. Effectivity ............................................... 1 1
1. Airplanes ............................................ 1 1
2. Spares Affected ........................................ 1 3
B. Concurrent Requirements ...................................... 1 3
C. Reason ................................................ 1 4
D. Description .............................................. 1 5
E. Compliance .............................................. 1 6
F. Approval ............................................... 1 6
G. Manpower .............................................. 1 7
H. Weight and Balance Changes .................................... 1 9
I. Electrical Load Data ......................................... 2 0
J. References .............................................. 2 0
1. Existing Data: ......................................... 2 0
2. Data Supplied with this Service Bulletin: ........................... 2 1
3. Installation Drawings Used in the Preparation of this Service Bulletin: ........... 2 1
K. Publications Affected ........................................ 2 1
L. Interchangeability and Intermixability of Parts ........................... 2 2
M. Software Accomplishment Summary ................................ 2 2
2. MATERIAL INFORMATION ........................................ 2 3
A. Material - Price and Availability ................................... 2 3
B. Industry Support Information .................................... 2 4
C. Parts Necessary for Each Airplane ................................. 2 4
1. Kits/Parts: ........................................... 2 4
2. Parts and Materials Supplied by the Operator: ........................ 3 0
3. Parts Modified and Reidentified: ............................... 3 1
4. Parts Removed and Not Replaced: .............................. 3 1
D. Parts Necessary to Change Spares ................................. 3 1
E. Special Tooling - Price and Availability ............................... 3 1
F. Special Tooling Necessary to do this Service Bulletin ....................... 3 1
3. ACCOMPLISHMENT INSTRUCTIONS .................................. 3 3
A. GENERAL INFORMATION ..................................... 3 3
B. WORK INSTRUCTIONS ....................................... 3 4
FIGURE 1: MAIN EQUIPMENT CENTER - INSTALLATION OF THE P301 PANEL [Group 1-2, Configuration
2 ]  ................................................ 5 1
FIGURE 2: MAIN EQUIPMENT CENTER - INSTALLATION OF THE P302 PANEL [Group 1-2, Configuration
2 ]  ................................................ 5 7
FIGURE 3: LEFT JETTISON FUEL PUMP - WIRING CHANGE [Group 1-2, Configuration 2] ..... 6 3
FIGURE 4: CENTER LEFT OVERRIDE FUEL PUMP - WIRING CHANGE [Group 1-2, Configuration 2] . 68
FIGURE 5: LEFT JETTISON NOZZLE VALVE - WIRING CHANGE [Group 1, Configuration 2] .... 7 1
FIGURE 6: LEFT JETTISON NOZZLE VALVE- WIRING CHANGE [Group 2, Configuration 2] .... 7 3
FIGURE 7: MAIN EQUIPMENT CENTER - AIRPLANE WIRE ROUTING [Group 1-2, Configuration 2] . 75
FIGURE 8: LEFT JETTISON NOZZLE VALVE - WIRING CHANGE [Group 1, Configuration 2] .... 9 9
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FIGURE 9: LEFT JETTISON NOZZLE VALVE - WIRING CHANGE [Group 2, Configuration 2] . . . 101
FIGURE 10: MAIN EQUIPMENT CENTER - P301 PANEL - INSTALLATION OF RELAY SOCKETS AND
RELAYS [Group 1-2, Configuration 2] ............................ 1 0 3
FIGURE 11: MAIN EQUIPMENT CENTER - P301 PANEL - INSTALLATION OF THE PANEL COVER [Group
1-2, Configuration 2] ..................................... 1 0 5
FIGURE 12: RIGHT FUEL JETTISON PUMP - WIRING CHANGE [Group 1-2, Configuration 2] .... 1 0 7
FIGURE 13: RIGHT JETTISON NOZZLE VALVE - WIRING CHANGE [Group 1-2, Configuration 2] . 110
FIGURE 14: CENTER RIGHT OVERRIDE FUEL PUMP - WIRING CHANGE [Group 1-2, Configuration 2]
................................................. 1 1 2
FIGURE 15: DEFUEL VALVE - WIRING CHANGE [Group 1-2, Configuration 2] ............ 1 1 5
FIGURE 16: RIGHT JETTISON NOZZLE VALVE - WIRING CHANGE [Group 1-2, Configuration 2] . 116
FIGURE 17: MAIN EQUIPMENT CENTER - P302 PANEL - INSTALLATION OF RELAY SOCKETS AND
RELAYS [Group 1-2, Configuration 2] ............................ 1 1 7
FIGURE 18: MAIN EQUIPMENT CENTER - P302 PANEL - INSTALLATION OF THE PANEL COVER [Group
1-2, Configuration 2] ..................................... 1 1 9
FIGURE 19: MORE WORK - BOND RESISTANCE MEASUREMENT - P301 PANEL [Group 1-2, Configuration
1 ]  ................................................ 1 2 1
FIGURE 20: MORE WORK - BOND RESISTANCE MEASUREMENT - P302 PANEL [Group 1-2, Configuration
1 ]  ................................................ 1 2 3
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Commercial 
Airplanes
777
Service Bulletin
Revision Transmittal SheetNumber: 777-28A0047Original Issue: April 13, 2007
Revision 6: July 11, 2013
ATA System: 2831
SUBJECT: FUEL - Fuel Jettison System - Center Override/Jettison Fuel Pumps and Main Jettison
Fuel Pumps - Change to Give Redundant Control of the Pumps
This revision includes all pages of the service bulletin.
COMPLIANCE INFORMATION RELATED TO THIS REVISION
Federal Aviation Administration (FAA) Airworthiness Directive (AD) 2011-09-05 is related to this service bulletin.
No more work is necessary on the airplanes changed in accordance with Revision 3, Revision 4 or Revision 5
of this service bulletin.
REASON FOR REVISION
This revision is sent to tell operators that the related GE Aviation Service Bulletin (SB) 5000ELM-28-456 Revision
1 and SB 6000ELM-28-457 Revision 1 were issued to do more work because the contact crimp tool positioner
and setting given in SB 5000ELM-28-456 original issue and SB 6000ELM-28-457 original issue were not correct
for the size 22D contact. GE Aviation and Boeing have now confirmed that the size 22D contacts assembled in
accordance with SB 5000ELM-28-456 original issue and SB 6000ELM-28-457 original issue is acceptable
because a test has shown that the crimping procedure is satisfactory. It is also acceptable to do SB
5000ELM-28-456 Revision 1 and SB 6000ELM-28-457 Revision 1 that give the more work to remove the contact
and assemble it with a different positioner and setting.
These sections were changed:
1. In Summary, Background, added a Summary Evaluation Table.
2. In Summary Compliance and Paragraph 1.E., Compliance:
a. Added an FAA AD reference.
b. Changed the Boeing compliance data.
3. In Paragraph 1.B., Concurrent Requirements, changed the Boeing SB revision level.
4. In Paragraph 1.C., Reason, added an Alternative Method of Compliance (AMOC) notice.
5. In Paragraph 1.F., Approval, added the AMOC data.
6. In Paragraph 1.J.1., Existing Data, added an FAA AD reference.
7. In Paragraph 1.K., Publications Affected, changed the publications affected data.
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8. In Figures 1 and 2:
a. Sheet 3, View A-A, changed the illustration.
b. Step table, added a note.
The data given in Alternative Method of Compliance Notice 777-28A0047-AMOC-01 is included in this revision.
Vertical lines are put on the left edge of each page, except in Paragraph 1.A., Effectivity, to show the location
of important changes.
Pages with no vertical lines have no important changes.
REVISION HISTORY
April 13, 2007Original Issue:
April 03, 2008Revision 1:
October 09, 2008Revision 2:
June 11, 2009Revision 3:
May 20, 2010Revision 4:
September 20, 2010Revision 5:
July 11, 2013Revision 6:
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Commercial 
Airplanes
777
Service Bulletin
SummaryNumber: 777-28A0047Original Issue: April 13, 2007
Revision 6: July 11, 2013
ATA System: 2831
SUBJECT: FUEL - Fuel Jettison System - Center Override/Jettison Fuel Pumps and Main Jettison
Fuel Pumps - Change to Give Redundant Control of the Pumps
CONCURRENT REQUIREMENTS
Refer to Paragraph 1.B., Concurrent Requirements.
BACKGROUND
Accomplishment of the changes in this service bulletin will help prevent an ignition source in a fuel tank as a
result of a center override/jettison fuel pump or a main jettison fuel pump that continues to run after it has been
commanded OFF. An ignition source in a fuel tank could result in a fire or an explosion.
A safety assessment conducted by Boeing indicates that there is a small risk of an ignition source in a fuel tank
if a center override/jettison fuel pump or a main jettison fuel pump continues to run for an extended time after
fuel level goes below the pump inlet. Normally the pump is commanded OFF when a low fuel pressure is
indicated. If a single failure in the pump control circuitry occurs, a pump can continue to run after it is commanded
OFF. When a pump runs after the fuel level goes below the pump inlet, there is a small risk that the pump can
cause an ignition source in the fuel tank from an overheat condition, electrical arcs or frictional sparks.
This service bulletin gives the instructions to install new relays and contactors in the circuitry for the center
override/jettison fuel pumps and the main jettison fuel pumps. The new relays and contactors for the center
override/jettison fuel pumps allow ELMS to remove power from these pumps when the inputs to ELMS show
that the pumps continue to run after the pumps have been commanded OFF. The new relays for the main jettison
fuel pumps give redundant control of these pumps with the jettison nozzle valve switches. These changes help
make sure that the risk of an ignition source in a fuel tank is kept to a minimum. The changes are identical to
the changes to airplanes in production.
This service bulletin is the result of the safety assessments conducted by Boeing under SFAR 88, "Fuel Tank
System Fault Tolerance Evaluation Requirements".
This table is provided to operators for planning purposes only. Refer to the applicable sections for more
information.
ReferenceAffectedPlanning Data
Paragraph 1.A.2., Spares AffectedNoSpares Affected
Paragraph 1.E., Compliance and Paragraph
1.F., Approval
YesAD Related
Paragraph 1.H., Weight and Balance ChangesYesWeight and Balance Change
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ReferenceAffectedPlanning Data
Paragraph 1.I., Electrical Load DataYesElectrical Load Changed
Paragraph 1.K., Publications AffectedYesPublications Affected
Paragraph 1.K., Publications AffectedNoAirplane Flight Operations Affected (Flight Crew
Operations Manual and/or FAA Approved Air-
plane Flight Manual)
Paragraph 2.C.1., Kits/PartsYesKits/Parts Required
Paragraph 2.C.2., Parts and Materials Supplied
by the Operator
YesOperator Supplied Parts/Material
Paragraph 2.F., Special Tooling Necessary to
do this Service Bulletin
NoSpecial Tooling Required
ACTION (PRR 61998-7)
Group 1-2, Configuration 2:
Get access to the main equipment center. Install the new P301 panel on the left side of the airplane. Install the
new P302 panel on the right side of the airplane. Change the airplane wiring. Change the wiring in the P110
and P210 panels in accordance with the GE Aviation service bulletins 5000ELM-28-456 and 6000ELM-28-457.
Change the ELMS software in accordance with the Boeing service bulletin 777-28A0040. Make sure that Boeing
service bulletin 777-31-0097 is accomplished. Do a functional test. Close access.
Group 1-2, Configuration 1:
More work is necessary. Get access to the main equipment center. Measure the resistance of the bond between
the terminal lugs on the ground stud GD41243 and the P301 panel structure. Measure the resistance of the
bond between the terminal lugs on the ground stud GD41236 and the P302 panel structure. Close access.
Group 1-2, Configuration 3:
No more work is necessary.
For airplanes with ELMS-1, the hardware and wiring are installed by a different service bulletin.
EFFECTIVITY
777-200/-300/-300ER Airplanes. Refer to Paragraph 1.A.1., Airplanes, for the list of affected airplanes.
COMPLIANCE
Federal Aviation Administration (FAA) Airworthiness Directive (AD) 2011-09-05 is related to this service bulletin.
Boeing recommends that the change given in this service bulletin be done within 36 months after the effective
date of AD 2011-09-05.
INDUSTRY SUPPORT INFORMATION
Boeing warranty remedies are not available for the configuration changes given in this service bulletin.
MANPOWER
Refer to Paragraph 1.G., Manpower.
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BOEING SERVICE BULLETIN 777-28A0047
MATERIAL INFORMATION
Boeing Supplied Kits/Parts.
Refer to Paragraph 2.A., Material - Price and Availability.
P200
P302 PANEL  INSTALL NEW  P210
AE0232
P110
ROUTE NEW WIRING
• P100  TO P200, P210,
INSTALL  P205, PANELS AND
TO P100, P110,  ROUTE NEW WIRING  WIRING IN  CHANGE  THE  AE0231  CHANGE  THE  NEW P301  PANEL  AE0231 BRACKET
P105, PANELS AND  AE0232 BRACKET  THE P205  PANEL  WIRING IN  THE P105
PANEL  U46894
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Commercial 
Airplanes
777
Service Bulletin
Number: 777-28A0047
Original Issue: April 13, 2007
Revision 6: July 11, 2013
ATA System: 2831
SUBJECT: FUEL - Fuel Jettison System - Center Override/Jettison Fuel Pumps and Main Jettison
Fuel Pumps - Change to Give Redundant Control of the Pumps
1.    PLANNING INFORMATION
A. Effectivity
1. Airplanes
Refer to Service Bulletin Index D624W001 Part 3 for Airplane Variable Number, Line Number, and
Serial Number data.
This service bulletin is for the airplanes shown below. An equivalent change is on subsequent
production airplanes. Refer to PRR 61998-7 for data about this change.
DESCRIPTIONCONFIGURATIONGROUP
777-300/300ER airplanes with ELMS-2-1
777-300/300ER airplanes with ELMS-2 that have accomplished the
Original Issue, Revision 1 or Revision 2 of this service bulletin
1
777-300/300ER airplanes with ELMS-2 that have not accomplished
the Original Issue, Revision 1, Revision 2, Revision 3, Revision 4 or
Revision 5 of this service bulletin
2
777-300/300ER airplanes with ELMS-2 that have accomplished
Revision 3, Revision 4 or Revision 5 of this service bulletin
3
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DESCRIPTIONCONFIGURATIONGROUP
777-200 airplanes with ELMS-2-2
777-200 airplanes with ELMS-2 that have accomplished the Original
Issue, Revision 1 or Revision 2 of this service bulletin
1
777-200 airplanes with ELMS-2 that have not accomplished the
Original Issue, Revision 1, Revision 2, Revision 3, Revision 4 or
Revision 5 of this service bulletin
2
777-200 airplanes with ELMS-2 that have accomplished Revision 3,
Revision 4 or Revision 5 of this service bulletin
3
Airplane Models:
777-200, 777-300, 777-300ER
GroupVariable Number
2WA282
2WA301 - WA304
2WB140 - WB141
2WB176 - WB177
2WB193 - WB194
2WB215
2WB368
2WB438
1WB508 - WB511
1WB596 - WB597
1WB619 - WB622
2WC115 - WC117
2WC287 - WC290
2WC303 - WC308
2WC363 - WC364
2WC373 - WC374
2WC381 - WC391
2WC441
2WC446 - WC448
2WC456 - WC458
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### Page 13

GroupVariable Number
2WC486 - WC489
2WC521
1WD501 - WD504
1WD521 - WD532
1WD561 - WD563
1WD581 - WD586
1WD606
1WD621 - WD625
1WD651 - WD652
1WD671 - WD675
2. Spares Affected
None.
B. Concurrent Requirements
Group 1-2, Configuration 2:
The service bulletins listed below must be done before or at the same time as this service bulletin:
Group 1-2, Configuration 2:
DescriptionService BulletinCompany
Install Electrical Load Management System
(ELMS) software changes for redundant control
of the jettison fuel pumps.
777-28A0040 Original Issue thru
Revision 2
Boeing
Install software changes for the Airplane Informa-
tion Management System (AIMS) to give status
messages to Engine Indicating and Crew Alerting
(EICAS) that relate to the fuel pumps.
777-31-0097 Original Issue thru
Revision 3
Boeing
Make wiring changes to the P110 panel for the
redundant control of the left center override/jetti-
son fuel pump by the jettison nozzle valve switch.
5000ELM-28-456 Original Issue,
Revision 1
GE Aviation
Make wiring changes to the P210 panel for the
redundant control of the right center override/jet-
tison fuel pump by the jettison nozzle valve
switch.
6000ELM-28-457 Original Issue,
Revision 1
GE Aviation
Group 1, Configuration 1, 3; Group 2, Configuration 1, 3:
None.
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### Page 14

C. Reason
Accomplishment of the changes in this service bulletin will help prevent an ignition source in a fuel tank
as a result of a center override/jettison fuel pump or a main jettison fuel pump that continues to run
after it has been commanded OFF. An ignition source in a fuel tank could result in a fire or an explosion.
A safety assessment conducted by Boeing indicates that there is a small risk of an ignition source in
a fuel tank if a center override/jettison fuel pump or a main jettison fuel pump continues to run for an
extended time after fuel level goes below the pump inlet. Normally the pump is commanded OFF when
a low fuel pressure is indicated. If a single failure in the pump control circuitry occurs, a pump can
continue to run after it is commanded OFF. When a pump runs after the fuel level goes below the pump
inlet, there is a small risk that the pump can cause an ignition source in the fuel tank from an overheat
condition, electrical arcs or frictional sparks.
This service bulletin gives the instructions to install new relays and contactors in the circuitry for the
center override/jettison fuel pumps and the main jettison fuel pumps. The new relays and contactors
for the center override/jettison fuel pumps allow ELMS to remove power from these pumps when the
inputs to ELMS show that the pumps continue to run after the pumps have been commanded OFF.
The new relays for the main jettison fuel pumps give redundant control of these pumps with the jettison
nozzle valve switches. These changes help make sure that the risk of an ignition source in a fuel tank
is kept to a minimum. The changes are identical to the changes to airplanes in production.
This service bulletin is the result of the safety assessments conducted by Boeing under SFAR 88, "Fuel
Tank System Fault Tolerance Evaluation Requirements".
As a part of a service bulletin validation program, this change was completed on airplane WB193 by
Service Bulletin 777-28A0047 Original Issue before the release of Revision 1 of this service bulletin.
The change completed on airplane WB193 by Service Bulletin 777-28A0047 Original Issue is equivalent
to the release of Revision 1 of this service bulletin. Airplane WB193 has the configuration of a Group
2 airplane.
Revision 1 was sent to correct typos in the wire diagrams and wire installation figure, to include more
information on access, and to update the material information section because more wiring parts are
needed to complete the change.
Revision 2 was sent to update the material information section. The 280W3256-110 wire subkit was
replaced by the 280W3256-118 wire subkit. The 280W3256-110 wire subkit includes a wire that does
not have sufficient length. The 280W3256-118 wire subkit includes the wire with the sufficient length.
The 005W3301-2 replacement top kit was created that includes the replacement wire subkit.
Revision 3 was sent to update the material information section and correct discrepancies. Several
operators have incorporated this service bulletin and reported that some wires in some wire kits do not
have sufficient length. New wire kits are available that have wires with sufficient length. The
280W3256-117 wire kit is replaced by the 280W3256-123 wire kit. The 280W3256-111 wire kit is
replaced by the 280W3256-124 wire kit. The 280W3256-114 wire kit is replaced by the 280W3256-119
wire kit. The 280W3256-116 wire kit is replaced by the 280W3256-121 wire kit. The 005W3301-3
replacement top kit includes these replacement wire kits. Also, the steps for the connection of the
ground wires to the ground studs GD41243 and GD41236 on the P301 and P302 panel did not include
a reference to the Standard Wiring Practices Manual SWPM 20-20-00 and the maximum resistance.
If the resistance is more than the maximum resistance permitted for these current return grounds, the
fuel jettison pumps may not operate correctly.
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### Page 15

Revision 4 was sent to correct part number discrepancies in figures, add more electrical load data, and
make the wire installation instructions more clear.
The data given in Information Notice 777-28A0047 IN05 is included in this revision.
Revision 5 was sent to change the functional test for the center right override/jettison fuel pump. An
operator reported a difference between the functional test for the center right override/jettison fuel pump
and the functional test for the center left override/jettison fuel pump. The functional test for the center
right override/jettison fuel pump did not have a step to make sure the power to the center right
override/jettison pump goes off approximately 30 seconds after the pump switch is turned to the ON
position with the plug DM28203 disconnected. This step in the test is not required to make sure the
system is functional, but it is one way to check that the system performs its intended function.
The data given in Information Notice 777-28A0047 IN06 is included in this revision.
Revision 6 is sent to tell operators that the related GE Aviation Service Bulletin (SB) 5000ELM-28-456
Revision 1 and SB 6000ELM-28-457 Revision 1 were issued to do more work because the contact
crimp tool positioner and setting given in SB 5000ELM-28-456 original issue and SB 6000ELM-28-457
original issue were not correct for the size 22D contact. GE Aviation and Boeing have now confirmed
that the size 22D contacts assembled in accordance with SB 5000ELM-28-456 original issue and SB
6000ELM-28-457 original issue is acceptable because a test has shown that the crimping procedure
is satisfactory. It is also acceptable to do SB 5000ELM-28-456 Revision 1 and SB 6000ELM-28-457
Revision 1 that give the more work to remove the contact and assemble it with a different positioner
and setting.
The data given in Alternative Method of Compliance Notice 777-28A0047-AMOC-01 is included in this
revision.
D. Description
Group 1-2, Configuration 2:
Get access to the main equipment center. Install the new P301 panel on the left side of the airplane.
Install the new P302 panel on the right side of the airplane. Change the airplane wiring. Change the
wiring in the P110 and P210 panels in accordance with the GE Aviation service bulletins
5000ELM-28-456 and 6000ELM-28-457. Change the ELMS software in accordance with the Boeing
service bulletin 777-28A0040. Make sure that Boeing service bulletin 777-31-0097 is accomplished.
Do a functional test. Close access.
Group 1-2, Configuration 1:
More work is necessary. Get access to the main equipment center. Measure the resistance of the bond
between the terminal lugs on the ground stud GD41243 and the P301 panel structure. Measure the
resistance of the bond between the terminal lugs on the ground stud GD41236 and the P302 panel
structure. Close access.
Group 1-2, Configuration 3:
No more work is necessary.
For airplanes with ELMS-1, the hardware and wiring are installed by a different service bulletin.
Revision 1 - No more work is necessary on airplanes changed in accordance with the original issue of
this service bulletin.
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Revision 2 - No more work is necessary on airplanes changed in accordance with the original issue or
Revision 1 of this service bulletin.
Revision 3 - More work is necessary on airplanes changed in accordance with the Original Issue or
Revision 1, or Revision 2 of this service bulletin. The resistance of the bond between the terminal lugs
on the ground stud GD41243 and the P301 panel structure must be measured to make sure the
resistance is not more than 0.001 ohms. Also, the resistance of the bond between the terminal lugs on
the ground stud GD41236 and the P302 panel structure must be measured to make sure the resistance
is not more than 0.001 ohms.
Revision 4 - No more work is necessary on airplanes changed in accordance with Revision 3 of this
service bulletin.
Revision 5 - No more work is necessary on airplanes changed in accordance with Revision 3, or Revision
4 of this service bulletin.
Revision 6 - No more work is necessary on airplanes changed in accordance with Revision 3, Revision
4 or Revision 5 of this service bulletin.
The work in this service bulletin is done in the maintenance zone(s) given below.
Group 1:
Affected Maintenance Zones
ZoneModel
117, 118777-300, 777-300ER
Group 2:
Affected Maintenance Zones
ZoneModel
117, 118777-200
E. Compliance
Federal Aviation Administration (FAA) Airworthiness Directive (AD) 2011-09-05 is related to this service
bulletin.
Boeing recommends that the change given in this service bulletin be done within 36 months after the
effective date of AD 2011-09-05.
F. Approval
This service bulletin was examined by the FAA. The changes specified in this service bulletin comply
with the applicable regulations and are FAA approved, as well as European Aviation Safety Agency
(EASA)/Joint Aviation Authorities (JAA) approved for all EASA/JAA approved airplanes listed in the
service bulletin effectivity. This service bulletin and its approval were based on the airplane in its original
Boeing delivery configuration or as modified by other approved Boeing changes.
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If an airplane has a non-Boeing modification or repair that affects a component or system also affected
by this service bulletin, the operator is responsible for obtaining appropriate regulatory agency approval
before incorporating this service bulletin.
In addition, the Manager of the FAA Seattle Aircraft Certification Office approves the action (i.e. inspection
or modification) defined in this service bulletin as an alternative method of compliance to the requirements
of paragraphs (g) and (h) of AD 2011-09-05. All provisions of AD 2011-09-05 that are not specifically
referenced in the above statement remain fully applicable and must be complied with.
G. Manpower
The table below shows an estimate of the task-hours necessary to do this change for each airplane.
This estimate is for direct labor only, done by an experienced crew. Adjust the estimate with operator
task-hour data if necessary. The estimate does not include lost time. These are some examples of lost
time:
— Time to adjust to the workplace
— Time to schedule the work
— Time to examine the work
— Time to cure the materials
— Time to make the parts
— Time to find the tools.
Group 1, Configuration 2:
Elapsed HoursTask-HoursNumber of PersonsTask
0.250.502Open Access
1.251.251FIGURE 1
0.751.502FIGURE 2
27.0054.002FIGURE 3 and FIGURE 7
6.0012.002FIGURE 4 and FIGURE 7
4.759.502FIGURE 5 and FIGURE 7
3.256.502FIGURE 8
0.750.751FIGURE 10
0.250.251FIGURE 11
15.2530.502FIGURE 12 and FIGURE 7
6.2512.502FIGURE 13 and FIGURE 7
3.256.502FIGURE 14 and FIGURE 7
2.254.502FIGURE 15 and FIGURE 7
1.753.502FIGURE 16
0.250.251FIGURE 17
0.250.251FIGURE 18
0.250.502Close Access
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Group 1, Configuration 2:
Elapsed HoursTask-HoursNumber of PersonsTask
1.753.502Test
75.25148.25TOTAL FOR EACH AIRPLANE
Group 2, Configuration 2:
Elapsed HoursTask-HoursNumber of PersonsTask
0.250.502Open Access
1.251.251FIGURE 1
0.751.502FIGURE 2
27.0054.002FIGURE 3 and FIGURE 7
6.0012.002FIGURE 4 and FIGURE 7
4.759.502FIGURE 6 and FIGURE 7
3.256.502FIGURE 9
0.750.751FIGURE 10
0.250.251FIGURE 11
15.2530.502FIGURE 12 and FIGURE 7
6.2512.502FIGURE 13 and FIGURE 7
3.256.502FIGURE 14 and FIGURE 7
2.254.502FIGURE 15 and FIGURE 7
1.753.502FIGURE 16
0.250.251FIGURE 17
0.250.251FIGURE 18
0.250.502Close Access
1.753.502Test
75.25148.25TOTAL FOR EACH AIRPLANE
Group 1-2, Configuration 1:
Elapsed HoursTask-HoursNumber of PersonsTask
0.500.501Open Access
0.050.051FIGURE 19
0.050.051FIGURE 20
0.500.501Close Access
1.101.10TOTAL FOR EACH AIRPLANE
Group 1-2, Configuration 3:
None.
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H. Weight and Balance Changes
Group 1:
Change in Moment
(Pound-Inches)
Change in Weight
(Pounds)
Airplane
+6582.4+48.4Group 1
Group 2:
Change in Moment
(Pound-Inches)
Change in Weight
(Pounds)
Airplane
+16794.8+48.4Group 2
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I. Electrical Load Data
1. Direct Current (DC) Load Changes
AMPSDuty CycleLoad DataAction (a)BusNomenclatureCircuit
Breaker
0.50-Connected 100%ReviseRMDCR FUEL JETT NOZ VLVC28620
0.65-Connected 100%ReviseLMDCL FUEL JETT NOZ VLVC28621
0.54-Connected 100%ReviseHBBDFLNG VLVC28637
0.54MomentaryGround Operation
1.09-Connected 100%ReviseRMDCCTR R OVRD FUEL
PUMP CTRL
C28644
1.09ContinuousEngine Start
1.09ContinuousTaxi Out
1.09ContinuousTake Off and Climb
1.09ContinuousCruise
1.09ContinuousHold and Land
1.09-Connected 100%ReviseLMDCL FUEL JETT PUMP
CTRL
C28645
1.09IntermittentCruise
1.09IntermittentHold and Land
1.09-Connected 100%ReviseRMDCR FUEL JETT PUMP
CTRL
C28646
1.09IntermittentCruise
1.09IntermittentHold and Land
1.09-Connected 100%ReviseLMDCCTR L OVRD FUEL
PUMP CTRL
C28647
1.09ContinuousEngine Start
1.09ContinuousTaxi Out
1.09ContinuousTake Off and Climb
1.09ContinuousCruise
1.09ContinuousHold and Land
(a) "Revise" means to change the total load to the new load specified.
2. Alternating Current (AC) Load Changes
None.
J. References
1. Existing Data:
a. Engineering Change Memo PRR 61998-7
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b. Boeing Service Bulletin 777-28A0040, 777-31-0097
c. Federal Aviation Administration (FAA) Airworthiness Directive (AD) 2011-09-05
d. Service Bulletin Index D624W001
e. Standard Wiring Practices Manual (SWPM) 20-10-11, 20-10-12, 20-10-19, 20-20-00, 20-30-11,
20-30-12, 20-30-13, 20-30-22, 20-60-06, 20-61-11, 20-61-19, 20-74-11, 20-81-12, 20-81-19,
20-81-22, 20-90-15
f. 777 Aircraft Maintenance Manual (AMM) 24-22-00, 27-81-00, 28-31-01, 32-09-00
g. 777-300 Structural Repair Manual (SRM) 51-20-09
h. GE Aviation Service Bulletin 5000ELM-28-456, 6000ELM-28-457
2. Data Supplied with this Service Bulletin:
None.
3. Installation Drawings Used in the Preparation of this Service Bulletin:
TitleDrawing Number
FRAME ASSY/INSTL - 309.5141W2120
P301/P302 PANEL INSTL LEFT/RIGHT OVERRIDE/JETTISON FUEL PUMP RELAYS284W2015
WIRE BUNDLE INSTL - BULKHEAD (STA 332.5)288W4106
WIRE BUNDLE INSTL - FWD W/W BLKHD (STA 180.5 - 332.5)288W4113
WIRE BUNDLE INSTL - L.S. CAB FLOOR & FWD PASS FLR (STA 209.5 - 379.0)288W4115
WIRE BUNDLE INSTL - R.S. CAB FLOOR & FWD PASS FLR (STA 209.5 - 379.0)288W4116
WIRE BUNDLE INSTL - L.S. LWR SDWL FWD W/W BLKHD (STA 180.5-414)288W4117
WIRE BUNDLE INSTL - R.S. LWR SDWL FWD W/W BLKHD (STA 180.5-414)288W4118
These drawings were used to prepare this service bulletin. These drawings are not necessary to
make the specified changes, and are not supplied with this service bulletin. These drawings may
not be applicable to all airplane configurations or operators.
K. Publications Affected
1. Publications:
Chapter-SectionPublication
28-31777 Maintenance Manual
Equipment List, 28-22, 28-26, 28-31777 Wiring Diagram Manual
28-31, 25-71777 Illustrated Parts Catalog
28-22, 28-26, 28-31777 Schematic Diagram Manual
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2. Damage Tolerance Based Structural Inspections:
Boeing has evaluated this service bulletin for effects on Fatigue Critical Structure (FCS) and for
changes to Damage Tolerance Inspections (DTI) required in the Maintenance Program. This
service bulletin affects FCS but no new DTIs are necessary.
L. Interchangeability and Intermixability of Parts
Accomplishment of this service bulletin does not affect interchangeability or intermixability of parts.
M. Software Accomplishment Summary
Not affected.
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2.    MATERIAL INFORMATION
A. Material - Price and Availability
Boeing can supply the kits shown in Paragraph 2.C., Parts Necessary for Each Airplane. Operators
are encouraged to share schedule requirements with Boeing for incorporation of the service bulletin.
The kits are subject to the terms and conditions of the Boeing standard purchase order acknowledgment.
Prices are in United States Dollars. Terms: Net 30 days.
Reference this service bulletin and submit your purchase order by one of these methods:
1. Order on-line via ATA Spec 2000 or The Boeing PART Page
2. Fax to (206) 662-7145
Group 1-2, Configuration 2:
REFER TO THE BOEING PART PAGE ON MYBOEINGFLEET.COM OR CONTACT FIRST RESPONDER
AT FR@BOEING.COM FOR THE LATEST REORDER LEAD TIME (ROLT) AND PRICE INFORMATION
Unit Price thru
DEC 31/09
ROLT
(Weeks)
QTYDateNameKit Number
$15, 71938184/29/2009Replacement Top Kit005W3301-3
No Longer AvailableReplacement Top Kit005W3301-2
No Longer AvailableTop Kit005W3301-1
Group 1-2, Configuration 2:
For operators that have received a 005W3301-1 top kit, operators can order these wires to get wires
with the correct length: 280W3256-118W wire to replace the 280W3256-110W wire, 280W3256-124W
wire to replace the 280W3256-111W wire, 280W3256-121W wire kit to replace the 280W3256-106W
wire, 280W3256-123W wire to replace the 280W3256-107W wire, 280W3256-119W wire to replace
the 280W3256-103W wire.
Group 1-2, Configuration 2:
For operators that have received a 005W3301-2 top kit, operators can order these wires to get wires
with the correct length: 280W3256-124W wire to replace the 280W3256-111W wire, a 280W3256-121W
wire to replace the 280W3256-106W wire, 280W3256-123W wire to replace the 280W3256-107W wire,
280W3256-119W wire to replace the 280W3256-103W wire.
Group 1-2, Configuration 2:
Unit Price thruROLT
(Weeks)
QTYDateNameKit Number
$163.00(a)(a)(a)Wire280W3256-118W
$326.00(a)(a)(a)Wire280W3256-119W
$163.00(a)(a)(a)Wire280W3256-121W
$163.00(a)(a)(a)Wire280W3256-123W
$124.00(a)(a)(a)Wire280W3256-124W
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Group 1-2, Configuration 2:
Unit Price thruROLT
(Weeks)
QTYDateNameKit Number
(a) Contact Boeing Spares
Group 1, Configuration 1, 3; Group 2, Configuration 1, 3:
None.
B. Industry Support Information
Boeing warranty remedies are not available for the configuration changes given in this service bulletin.
C. Parts Necessary for Each Airplane
1. Kits/Parts:
To get the kits/parts shown below, refer to Paragraph 2.A., Material - Price and Availability.
Group 1-2, Configuration 2:
NOTE: One top kit and the items shown in Paragraph 2.C.2., Parts and Materials Supplied by
the Operator, are necessary for each airplane. The Top Kit is divided into Figure kits for
each installation figure shown in the table below.
Group 1-2, Configuration 2:
NOTE: The 005W3301-3 Replacement Top Kit is equivalent to a 005W3301-1 top kit plus these
wires: 280W3256-118W, 280W3256-119W 280W3256-121W, 280W3256-123W and
280W3256-124W.
The 005W3301-3 Replacement Top Kit is equivalent to a 005W3301-2 top kit plus these
wires: 280W3256-119W, 280W3256-121W, 280W3256-123W, and 280W3256-124W.
Group 1-2, Configuration 2:
Figure Kit
1710721Top Kit
11111005W3301-3
Group 1-2, Configuration 2:
Top Kit
005W3301-3Wire Kit
1280W3256-101
1280W3256-102
1280W3256-105
1280W3256-108
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Group 1-2, Configuration 2:
Top Kit
005W3301-3Wire Kit
1280W3256-109
1280W3256-112
1280W3256-113
1280W3256-115
1280W3256-118
1280W3256-119
1280W3256-121
1280W3256-123
1280W3256-124
Group 1-2, Configuration 2:
KIT 005W3301-3
NOTES
Existing Part
NumberName
Figure
New Part Number
1710721
QTY
RETAINER, PIERCER442055306  (BACS31P1
optional)
PIERCING GROMMET
RETAINER
442055308  (BACS31P3
optional)
P301 PANEL ASSEM-
BLY - LEFT OVER-
RIDE/JETTISON FUEL
PUMP RELAYS
1284W2014-1
P302 PANEL ASSEM-
BLY - RIGHT OVER-
RIDE/JETTISON FUEL
PUMP RELAYS
1284W2014-9
CLAMP2287T0011-4
CLAMP3287T0011-5
BRACKET ASSY-
GROUND
11287T4137-148
RETAINER CLIP ASSY3411A4902-7
FILLER ROD169B47961-3
NUT11BACN10YR3CD
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Group 1-2, Configuration 2:
KIT 005W3301-3
NOTES
Existing Part
NumberName
Figure
New Part Number
1710721
QTY
RELAY12BACR13CD2
RIVET, UNIVERSAL
HD
34BACR15BB5D6C
SCREW, CAP1BACS12GU3K32
SCREW, CAP3BACS12GU3K50
SCREW, CAP1BACS12GU3K58
SCREW, CAP44BACS12GU3K6
RELAY SOCKET12BACS16AG1
RELAY SOCKET1BACS16W5A
SPACER8BACS18AX1
RINGPOST, WIRE
HARNESS MOUNTING
SUPPORT
8BACS31H1A
RINGPOST, WIRE
HARNESS MOUNTING
SUPPORT
11BACS31H1B
STRAP66BACS38K1
STRAP10BACS38K3
STRAP54BACS38K4
STRAP20BACS38K7
STRAP22BACS38W3
SUPPORT, WIRE
HARNESS ASSEM-
BLY, STRINGER CLIP
44BACS38Y3
CONNECTOR RING10CR4H
WASHER12NAS1149D0316H
WASHER944NAS1149D0332J
SPACERS FOR RIV-
ETS
3NAS42DD6-128FC
SPACERS FOR RIV-
ETS
2NAS42DD6-32FC
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Group 1-2, Configuration 2:
KIT 005W3301-3
NOTES
Existing Part
NumberName
Figure
New Part Number
1710721
QTY
SPACERS FOR RIV-
ETS
1NAS42DD6-96FC
TIME DELAY RELAY1TDH-7101-6002
Group 1-2, Configuration 2:
KIT 280W3256-101
NotesNameQTYNew Part Number
wire1280W3256-101W
CONNECTOR, ELECTRICAL, RECEPTACLE,
FLANGE MOUNT, BAYONET COUPLING
1BACC45FN12-12S6
CONTACT, SOCKET7BACC47CP1S
CONTACT, SOCKET, SIZE 203CTA-0165
CONTACT, PIN, SIZE 203CTA-0166
CONTACT, PIN, SIZE 207S280W555-920
Group 1-2, Configuration 2:
KIT 280W3256-102
NotesNameQTYNew Part Number
wire1280W3256-102W
CONTACT, SOCKET, SIZE 203CTA-0165
CONTACT, PIN, SIZE 202CTA-0166
CONTACT, PIN, SIZE 204S280W555-920
Group 1-2, Configuration 2:
KIT 280W3256-105
NotesNameQTYNew Part Number
wire1280W3256-105W
CONTACT, SOCKET4BACC47CP1S
TERMINAL4BACT12AR222
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Group 1-2, Configuration 2:
KIT 280W3256-108
NotesNameQTYNew Part Number
wire1280W3256-108W
CONTACT, SOCKET4BACC47CP1S
TERMINAL4BACT12AR222
Group 1-2, Configuration 2:
KIT 280W3256-109
NotesNameQTYNew Part Number
wire1280W3256-109W
CONTACT, SOCKET, SIZE 202CTA-0165
WIRE SPLICE2D-436-39
SPLICE2NAS1387-5
Group 1-2, Configuration 2:
KIT 280W3256-112
NotesNameQTYNew Part Number
SPLICE7277156-1
Insullation Tape1280W3256-11201
wire1280W3256-112W
TERMINAL14BACT12AR103
Group 1-2, Configuration 2:
KIT 280W3256-113
NotesNameQTYNew Part Number
GROUND ID TAPE1280W3256-11301
wire1280W3256-113W
CONTACT, SOCKET7BACC47ER1
TERMINAL, LUG4BACT12AC3
CONTACT, PIN, SIZE 202CTA-0166
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Group 1-2, Configuration 2:
KIT 280W3256-115
NotesNameQTYNew Part Number
wire1280W3256-104W
CONTACT, PIN4BACC47CN1S
CONTACT, SOCKET7BACC47DJ1
CONTACT, SOCKET7BACC47ER1
TERMINAL, LUG1BACT12AC3
TERMINAL, LUG1BACT12AC8
TERMINAL5BACT12AR222
CONTACT, SOCKET, SIZE 202CTA-0165
WIRE SPLICE6D-436-39
SPLICE6NAS1387-5
Group 1-2, Configuration 2:
KIT 280W3256-118
NotesNameQTYNew Part Number
wire1280W3256-118W
CONTACT448-100-5007P02
CONNECTOR, ELECTRICAL, PLUG,
STRAIGHT, BAYONET COUPLING
1BACC45FT12A12P6
CONTACT, PIN4BACC47CN1S
CONTACT, SOCKET7BACC47ER1
TERMINAL, LUG1BACT12AC8
Group 1-2, Configuration 2:
KIT 280W3256-119
NotesNameQTYNew Part Number
wire1280W3256-119W
CONTACT, SOCKET1BACC47CP1S
TERMINAL2BACT12AR222
WIRE SPLICE2D-436-39
SPLICE2NAS1387-5
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Group 1-2, Configuration 2:
KIT 280W3256-121
NotesNameQTYNew Part Number
wire1280W3256-121W
CONTACT, SOCKET2BACC47CP1S
TERMINAL2BACT12AR222
WIRE SPLICE2D-436-39
SPLICE2NAS1387-5
Group 1-2, Configuration 2:
KIT 280W3256-123
NotesNameQTYNew Part Number
wire1280W3256-123W
CONTACT, PIN3BACC47CN1S
TERMINAL5BACT12AR222
WIRE SPLICE3D-436-39
SPLICE3NAS1387-5
Group 1-2, Configuration 2:
KIT 280W3256-124
NotesNameQTYNew Part Number
FILLER SLEEVE7252-1231-000
SPLICE7277156-1
Insullation tape1280W3256-12401
wire1280W3256-124W
CONTACT7BACC47DP3
TERMINAL14BACT12AR103
2. Parts and Materials Supplied by the Operator:
Group 1-2, Configuration 2:
NotesNameQtyPart Number/ Specification
SCREW, CAP1BACS12GU3K48
(a)NUT2MS21042L-3
(a)WASHER1NAS1149D0316H
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Group 1-2, Configuration 2:
NotesNameQtyPart Number/ Specification
(a) Refer to SWPM 20-20-00 for optional hardware.
Group 1, Configuration 1, 3; Group 2, Configuration 1, 3:
None.
3. Parts Modified and Reidentified:
None.
4. Parts Removed and Not Replaced:
None.
D. Parts Necessary to Change Spares
None.
E. Special Tooling - Price and Availability
None.
F. Special Tooling Necessary to do this Service Bulletin
No special tools or equipment are necessary to do the change in this service bulletin. But, maintenance
and overhaul tools in the manuals given in Paragraph 1.J., References, can be necessary. Examine
operator tool supply to make sure all necessary tools are available.
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### Page 33

3.    ACCOMPLISHMENT INSTRUCTIONS
A. GENERAL INFORMATION
CAUTION: KEEP THE WORK AREA, WIRES AND ELECTRICAL BUNDLES CLEAN OF METAL
PARTICLES OR CONTAMINATION WHEN YOU USE TOOLS. UNWANTED MATERIAL,
METAL PARTICLES OR CONTAMINATION CAUGHT IN WIRE BUNDLES CAN CAUSE
DAMAGE TO THE BUNDLES. DAMAGED WIRE BUNDLES CAN CAUSE SPARKS OR
OTHER ELECTRICAL DAMAGE.
NOTE: 1. Manual titles are referred to by acronyms. Refer to Paragraph 1.J., References, for
definition of the acronyms.
2. Obey all of the warnings and cautions given in the specified manual sections.
3. Unless shown differently, these dimensions and tolerances are used:
– Linear dimensions are in inches
– Tolerance on linear dimensions, other than rivet and bolt edge margins, is plus
or minus 0.03 inch
– Tolerance on rivet and bolt edge margin is plus or minus 0.05 inch
– Angular tolerance is plus or minus 2 degrees
– Hole dimensions for standard solid rivets and fasteners are in Structural Repair
Manual (SRM) Chapter 51
– Torque limits to tighten nuts and bolts are in SRM Chapter 51
4. Use the approved fastener and process material substitutions in accordance with
SRM Chapter 51.
5. Refer to the SWPM 20-10-11 and SWPM 20-10-12 for the wire installation procedures,
and SWPM 20-10-19 for the wire separation requirements, as accepted procedures.
6. The necessary conditions for selection of clamp type and size are included in SWPM
20-10-12. If any wire bundle support clamp specified in this service bulletin does not
make a correct fit on the wire bundle, refer to SWPM 20-10-12 as an accepted
procedure to select a clamp that fits correctly.
7. If the length of any fastener specified in this service bulletin does not meet installation
standards given in SRM Chapter 51, then a fastener of the same specification, or
an approved substitute, with a length which meets the installation standards given
in SRM Chapter 51 may be used. In addition, washers may be installed for fastener
grip length in accordance with SRM Chapter 51.
8. These work instructions refer to procedures included in other Boeing documents.
When the words "refer to" are used and the operator has an accepted alternative
procedure, the accepted alternative procedure can be used. When the words "in
accordance with" are included in the instruction, the procedure in the Boeing document
must be used.
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9. The instructions in Paragraph 3.B., Work Instructions and the figures can include
operation of tools or test equipment. Boeing Engineering Tool Drawings, the Illustrated
Tool and Equipment Manual, and the Special Tool and Ground Handling Drawing
Index contain data on versions of the tools or test equipment that you can use. It is
permitted to use replaced tools. It is not permitted to use superseded tools.
10. If it is necessary to remove more parts for access, you can remove those parts. If
you can get access without removing identified parts, it is not necessary to remove
all of the identified parts. Jacking and shoring limitations must be observed.
11. Where the work instructions include installation of a kept part, a new or serviceable
part with the same part number can be installed as an alternative to the kept part.
12. This service bulletin includes functional test procedures for the systems changed by
this service bulletin. More functional tests can possibly be necessary in accordance
with standard maintenance practices because of interruption to other airplane systems.
13. Shaded areas in Figures are to separate the non-critical and non-authoritative
information from the critical and authoritative information.
B. WORK INSTRUCTIONS
Group 1-2, Configuration 2:
1. Remove electrical power from the airplane. Refer to 777 AMM 24-22-00 as an accepted procedure.
2. Group 1-2, Configuration 2:
Get access to the main equipment center.
3. Group 1-2, Configuration 2:
Remove the cover from the P301 and P302 panels.
4. Group 1-2, Configuration 2:
Install the P301 panel in accordance with FIGURE 1.
5. Group 1-2, Configuration 2:
Install the P302 panel in accordance with FIGURE 2.
6. Group 1-2, Configuration 2:
Do the wiring changes in accordance with FIGURE 3 and FIGURE 7.
7. Group 1-2, Configuration 2:
Do the wiring changes in accordance with FIGURE 4 and FIGURE 7.
8. Group 1-2, Configuration 2:
Do the wiring changes in accordance with FIGURE 5, FIGURE 7, and FIGURE 10.
9. Group 1-2, Configuration 2:
Do the wiring changes in accordance with FIGURE 6, FIGURE 7, and FIGURE 10.
10. Group 1-2, Configuration 2:
Do the wiring changes in accordance with FIGURE 8.
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11. Group 1-2, Configuration 2:
Do the wiring changes in accordance with FIGURE 9.
12. Group 1-2, Configuration 2:
Install the cover on the P301 panel in accordance with FIGURE 11.
13. Group 1-2, Configuration 2:
Do the wiring changes in accordance with FIGURE 12 and FIGURE 7.
14. Group 1-2, Configuration 2:
Do the wiring changes in accordance with FIGURE 13, FIGURE 7, and FIGURE 17.
15. Group 1-2, Configuration 2:
Do the wiring changes in accordance with FIGURE 14 and FIGURE 7.
16. Group 1-2, Configuration 2:
Remove the walkways that are on top of the E-3 rack and the E-4 rack at Station 332 to get access
to the wire bundles in front of the racks along the bulkhead.
17. Group 1-2, Configuration 2:
Do the wiring changes in accordance with FIGURE 15 and FIGURE 7
18. Group 1-2, Configuration 2:
Install the walkways on the E-3 rack and the E-4 rack.
19. Group 1-2, Configuration 2:
Do the wiring changes in accordance with FIGURE 16.
20. Group 1-2, Configuration 2:
Install the cover on the P302 panel in accordance with FIGURE 18.
21. Group 1-2, Configuration 2:
Do the changes to the P110 and P210 Electrical Load Management System (ELMS) panels in
accordance with the GE Aviation service bulletins specified in this table:
PanelService Bulletin
P110GE Aviation SB 5000ELM-28-456
P210GE Aviation SB 6000ELM-28-457
22. Group 1-2, Configuration 2:
Do the ELMS software change in accordance with the Boeing service bulletin 777-28A0040.
23. Group 1-2, Configuration 2:
Make sure that the AIMS software change is done in accordance with the Boeing service bulletin
777-31-0097.
24. Group 1-2, Configuration 2:
Do a functional test.
NOTE: It is recommended to use phase rotation indicators for this test. Two indicators will be
needed.
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NOTE: As an alternative, two digital multimeters can be used for this test.
a. Prepare for the test
(1) Obey these precautions at all times during these tests:
(a) To operate any of the fuel pumps, you must be in the flight compartment to
continuously monitor the fuel quantity and low pressure indication in the applicable
tank.
WARNING: DO NOT OPERATE A FUEL PUMP IF THE LOW PRESSURE INDICATION
COMES ON AND STAYS ON. FUEL VAPORS IN THE TANK MAY IGNITE
AND CAUSE A FIRE OR EXPLOSION.
(b) Immediately set the applicable fuel pump switch to the OFF position if the low pressure
indication light comes on and stays on.
NOTE: The FAULT light on the arm switch comes on to show low pressure for the
jettison pumps. Set the arm switch to the OFF position if this occurs.
(2) Supply primary and secondary external power to the airplane. Refer to 777 AMM 24-22-00
as an accepted procedure.
WARNING: DO NOT OPERATE THE LEADING EDGE SLATS. IF THE LEADING EDGE
SLATS MOVE, INJURY TO PERSONS AND DAMAGE TO EQUIPMENT CAN
OCCUR.
(3) In the flight compartment, put a DO-NOT-OPERATE tag on the flap control lever. Refer
to 777 AMM 27-81-00 as an accepted procedure.
(4) Open the refueling station door 521DB to get access to the P28 integrated refuel panel
(IRP).
WARNING: MAKE SURE NO PERSONS OR GROUND EQUIPMENT ARE BELOW OR
NEAR THE WINGTIPS. FUEL CAN SPILL FROM THE JETTISON NOZZLE
OUTLETS AND CAUSE INJURIES TO PERSONS AND DAMAGE TO
EQUIPMENT.
(5) Make sure that the fuel tanks have the fuel quantities as follows:
(a) Do these steps to find the minimum fuel quantity for each main tank:
1) If you installed a dry jettison pump in a main fuel tank before this test or if a
jettison pump is not primed, make sure the tank contains a minimum of 24,000
pounds (10,886 kilograms) of fuel.
NOTE: When a main tank contains 24,000 pounds (10,886 kilograms) of fuel,
the fuel level is above the centerline of the jettison pump. A dry jettison
pump will not prime if the fuel level is below the pump centerline.
2) If the jettison pumps in a main fuel tank are wet and primed from operation,
make sure there is a minimum of 15,000 pounds (6804 kilograms) of fuel in each
main fuel tank.
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NOTE: This fuel will prevent dry operation of the fuel jettison pumps because
the fuel level will be above the inlets of the jettison pumps.
(b) Make sure there is 10,000 pounds (4,536 kilograms) of fuel or more in the center
fuel tank.
NOTE: This fuel will prevent dry operation of the center override jettison pumps.
CAUTION: FUEL IN THE REFUEL/JETTISON MANIFOLD CAN BE PRESSURIZED 30
MINUTES AFTER REFUELING, DEFUELING, FUEL JETTISON OR FUEL
TRANSFER OPERATIONS. IF THE JETTISON NOZZLE VALVES ARE
OPENED, FUEL CAN SPILL FROM THE JETTISON NOZZLE OUTLETS.
(6) If the refuel/jettison manifold has been pressurized in the last 60 minutes, do these steps
before you continue:
(a) To remove pressure from the refuel/jettison manifold:
1) On the P28 IRP, set the refuel valve control switches for the left, right, and center
fuel tanks to the OPEN position.
NOTE: This step will remove pressure from the refuel/jettison manifold.
2) Wait 5 to 10 minutes to remove the pressure in the manifold.
3) Set the refuel valve control switches to the CLOSED position.
(7) If the refuel/jettison manifold has not been pressurized in the last 60 minutes, then continue
to the next step.
WARNING: MAKE SURE THE AIRPLANE IS IN THE CONFIGURATION SHOWN IN THIS
TABLE. IF THE AIRPLANE IS NOT IN THE CONFIGURATION SHOWN, WHEN
THE AIRPLANE IS PUT IN THE AIR MODE, A FUEL SPILL AT THE JETTISON
NOZZLES CAN OCCUR AND CAUSE INJURY TO PERSONS AND DAMAGE
TO EQUIPMENT.
(8) Make sure that the switches and controls are in the positions shown in this table:
LocationPositionSwitch/Control
P5 OVERHEAD PANELOFFAPU START SWITCH
P5 OVERHEAD PANELNORMALAPU FIRE SWITCH
P5 OVERHEAD PANELCLOSEDAFT FUEL CROSSFEED VALVE
P5 OVERHEAD PANELCLOSEDFWD FUEL CROSSFEED VALVE
P5 OVERHEAD PANELOFFL AFT FUEL PUMP
P5 OVERHEAD PANELOFFL FWD FUEL PUMP
P5 OVERHEAD PANELOFFL CENTER FUEL PUMP
P5 OVERHEAD PANELCLOSEDL JETTISON NOZZLE VALVE
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LocationPositionSwitch/Control
P5 OVERHEAD PANELOFFR AFTFUEL PUMP
P5 OVERHEAD PANELOFFR FWD FUEL PUMP
P5 OVERHEAD PANELOFFR CENTER FUEL PUMP
P5 OVERHEAD PANELCLOSEDR JETTISON NOZZLE VALVE
P5 OVERHEAD PANELOFFFUEL TO REMAIN SWITCH
P5 OVERHEAD PANELOFFJETTISON ARM SWITCH
P8 AISLE STANDNORMALL ENGINE FIRE SWITCH
P8 AISLE STANDNORMALR ENGINE FIRE SWITCH
P10 AISLE STANDCUTOFFL FUEL CONTROL SWITCH
P10 AISLE STANDCUTOFFR FUEL CONTROL SWITCH
P28 REFUEL PANELCLOSEDDEFUEL VALVE
(9) Make sure that these circuit breakers on the P110 panel are open:
Number, Location, Name
C28645, L022, L FUEL JETT PUMP CTRL
C28647, L021, CTR L OVRD FUEL PUMP CTRL
C28621, L025, L FUEL JETT NOZ VLV
(10) Make sure that these circuit breakers on the P210 panel are open:
Number, Location, Name
C28644, L002, CTR R OVRD FUEL PUMP CTRL
C28620, K012, R FUEL JETT NOZ VALVE
C28646, K014, R FUEL JETT PUMP CTRL
(11) Make sure that these circuit breakers on the P310 panel are open:
Number, Location, Name
C49601, B006, APUC 1
C49600, B007, APU INLET DR ACTR
C28614, B001, DC FUEL PUMP
C28638, F005, APU FUEL ISLN VLV
C28612, G009, FUEL XFEED VALVE-AFT
C26636, L005, FIRE EXT APU
C28650, L011, APU INLET DOOR/FUEL SOV CTRL
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Number, Location, Name
C28623, J011, RFLNG QTY
(12) Make sure that this circuit breaker on the P320 panel is open:
Number, Location, Name
C28301, G009, L FWD FUEL BOOST PUMP GND SVC
(13) Make sure that this circuit breaker on the P320 panel is closed:
Number, Location, Name
C28603, D007, RFLNG CTRL GND
(14) Make sure that this circuit breaker on the P11 panel is open.
Number, Location, Name
C28003, A017, APU FUEL S/O VALVE
(15) Make sure that this circuit breaker on the P49 panel is open.
Number, Location, Name
C49602, A017, APUC 2
(16) Do these steps to set a zero fuel weight (ZFW) that will let the fuel jettison system operate:
(a) On the Flight Management Computer (FMC) display, do the steps as necessary to
get access to the PERF INIT page:
1) When the airplane is on the ground with the Air Data Inertial Reference Unit
(ADIRU) position initialized, push the INIT/REF mode key.
2) Push PERF from the INIT/REF INDEX page.
3) Push PERF INIT from the ACT RTE page or the TAKEOFF REF page.
(b) On line 3L, under ZFW, enter a zero fuel weight that is 30,000 pounds (13,608
kilograms) less than the rated maximum landing weight (MLW) for the airplane.
NOTE: This shows the FMC that the airplane gross weight is more than the MLW
and permits the jettison system to operate.
(17) Get access to the left and right main jettison pumps on the main wing. Refer to 777 AMM
28-31-01 as an accepted procedure.
b. Do this test for the operation and indication of the left and right main jettison pump:
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WARNING: OBEY THE PROCEDURE THAT PUTS THE AIRPLANE IN THE AIR MODE.
IF YOU DO NOT DO THE PROCEDURE CORRECTLY, INJURIES TO
PERSONS AND DAMAGE TO EQUIPMENT CAN OCCUR.
(1) Set the air/ground system to air mode simulation. Refer to 777 AMM 32-09-00 as an
accepted procedure to control the air/ground mode simulation on the Maintenance Access
Terminal (MAT).
NOTE: The following twenty-two steps make sure that the left and right main jettison
pump enable relays, K28249 and K28252, and left and right main jettison pump
control relays, K28247 and K28248, are installed correctly and the voltage and
phase rotation to the main jettison pumps is correct.
(2) Disconnect the DM28104 plug from the left main jettison pump.
NOTE: The left main jettison pump is located on the rear spar of the left wing at
approximately Inboard Rear Spar Station (IRSS) 538.
(3) Disconnect the DM28204 plug from the right main jettison pump.
NOTE: The right main jettison pump is located on the rear spar of the right wing at
approximately Inboard Rear Spar Station 538.
(4) Disconnect the DS28111 plug from the pressure switch on the left main jettison pump.
(5) Disconnect the DS28211 plug from the pressure switch on the right main jettison pump.
(6) Make sure that continuity exists between pin G of the DM28104 plug and airplane ground.
(7) Prepare to do a check of the power to plug DM28104. Do Step (a) or Step (b):
(a) Connect a phase rotation indicator to the wiring connector of plug DM28104. Phase
A goes to pin B, Phase B goes to pin D, and Phase C goes to pin F.
(b) Get a multimeter ready to do a check of the voltage between pins.
(8) Make sure that continuity exists between pin G of the DM28204 plug and airplane ground.
(9) Prepare to do a check of the power to plug DM28204. Do Step (a) or Step (b):
(a) If a second phase rotation indicator is available, connect it to the wiring connector
of plug DM28204. Phase A goes to pin B, Phase B goes to pin D, and Phase C goes
to pin F.
(b) Get a multimeter ready to do a check of the voltage between pins.
(10) On EICAS, the fuel management maintenance page, make sure that the command and
status indication for the left and right main jettison pumps are displayed as OFF and
PRESS.
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WARNING: MAKE SURE THAT THE CONNECTOR TO THE FUEL PUMP IS
DISCONNECTED BEFORE THE JETTISON ARM SWITCH IS SET TO THE
ARMED POSITION. IF POWER IS SUPPLIED TO THE PUMP IN THE AIR
MODE, THE FUEL WILL COME OUT OF THE JETTISON NOZZLES. INJURY
TO PERSONS OR DAMAGE TO EQUIPMENT CAN OCCUR.
(11) Close the refueling station door 521DB.
(12) Close the following circuit breakers on the P110 panel:
Number, Location, Name
C28621, L25, LEFT JETT NOZ VLV
C28645, L22, L FUEL JETT PUMP CTRL
(13) Close this circuit breaker on the P210 panel:
Number, Location, Name
C28620, K012, RIGHT JETT NOZ VLV
C28646, K014, R FUEL JETT PUMP CTRL
(14) On the P5 overhead panel, set the jettison arm switch to the ARMED position.
(15) On the P5 overhead panel, set the left nozzle valve switch to the ON position.
(16) Do a check of the power to plug DM28104 and plug DM28204. Do the applicable step:
(a) If a phase rotation indicator is used, make sure that the 3-phase rotator light is on
for a minimum of 70 seconds and displays the proper phase sequence of A-B-C.
(b) If a multimeter is used, make sure that the voltage is approximately 200 volts between
one of these sets of pins for a minimum of 70 seconds:
— pin B and pin D
— pin D and pin F
— pin B and pin F.
(17) On the P5 overhead panel, set the left nozzle valve switch to the OFF position.
(18) On the P5 overhead panel, set the right nozzle valve switch to the ON position.
(19) Do a check of the power to plug DM28104 and DM28204. Do the applicable step:
(a) If a phase rotation indicator is used, make sure that the 3-phase rotator light is on
for a minimum of 70 seconds and displays the proper phase sequence of A-B-C.
(b) If a multimeter is used, make sure that the voltage is approximately 200 volts between
one of these sets of pins for a minimum of 70 seconds:
— pin B and pin D
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— pin D and pin F
— pin B and pin F.
(20) On the P5 overhead panel, set the right nozzle valve switch to the OFF position.
(21) On the P5 overhead panel, set the jettison arm switch to the DISARMED position.
(22) Open this circuit breaker on the P210 panel:
Number, Location, Name
C28646, K014, R FUEL JETT PUMP CTRL
(23) Open this circuit breaker on the P110 panel:
Number, Location, Name
C28645, L22, L FUEL JETT PUMP CTRL
(24) Set the air/ground system to ground mode simulation. Refer to 777 AMM 32-09-00 as an
accepted procedure to control the air/ground mode simulation on the MAT.
NOTE: The following seven steps make sure that the jettison BITE time delay relay
K28250 is installed correctly. With no other enable relays being used, the jettison
BITE time delay relay will only allow the pumps to be powered for 60 seconds.
(25) On EICAS, the fuel management maintenance page, make sure that the command and
status indication for the left main jettison pump are displayed as OFF and PRESS.
(26) Close this circuit breaker on the P110 panel:
Number, Location, Name
C28645, L22, L FUEL JETT PUMP CTRL
(27) Close this circuit breaker on the P210 panel:
Number, Location, Name
C28646, K014, R FUEL JETT PUMP CTRL
(28) On the P5 overhead panel, set the jettison arm switch to the ARMED position and start
a timer.
NOTE: The main jettison pump connectors should only remain powered for 60 seconds.
(29) Do a check of the power to plug DM28104 and plug DM28204. Do the applicable step:
(a) If a phase rotation indicator is used, make sure that the 3-phase rotator light is on
for approximately 60 seconds and displays the proper phase sequence of A-B-C,
and then the power shuts off.
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(b) If a multimeter is used, make sure that the voltage is approximately 200 volts between
one of these sets of pins for approximately 60 seconds and then the power shuts
off:
— pin B and pin D
— pin D and pin F
— pin B and pin F.
(30) The EICAS FUEL JETTISON PUMP (L and R) status messages will be set after 30
seconds. Manually clear these in the EICAS display unit if the messages are not cleared
automatically approximately 10 seconds after they are set.
(31) On the P5 overhead panel, set the jettison arm switch to the DISARMED position.
(32) Open this circuit breaker on the P210 panel:
Number, Location, Name
C28646, K014, R FUEL JETT PUMP CTRL
(33) Open this circuit breaker on the P110 panel:
Number, Location, Name
C28645, L22, L FUEL JETT PUMP CTRL
(34) Connect the DS28111 plug to the pressure switch on the left main jettison pump.
(35) Connect the DS28211 plug to the pressure switch on the right main jettison pump.
(36) Remove the phase rotation indicator from the DM28104 plug if an indicator was installed
to do a check of the power.
NOTE: The following nineteen steps make sure that the jettison defuel enable relay
K28251 is installed correctly. The jettison pumps are run briefly as a final check
of the correct operation.
(37) Remove the phase rotation indicator from the DM28104 plug if an indicator was installed
to do a check of the power.
(38) Connect the DM28104 plug to the left main jettison pump.
(39) Remove the phase rotation indicator from the DM28204 plug if an indicator was installed
to do a check of the power.
(40) Connect the DM28204 plug to the right main jettison pump.
(41) On EICAS, the fuel management maintenance page, make sure that the command and
status indication for the left main jettison pump are displayed as OFF and NO PRESS.
(42) Close this circuit breaker on the P110 panel:
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Number, Location, Name
C28645, L22, L FUEL JETT PUMP CTRL
(43) Close this circuit breaker on the P210 panel:
Number, Location, Name
C28646, K014, R FUEL JETT PUMP CTRL
(44) Make sure this circuit breaker on the P310 panel is closed:
Number, Location, Name
C28637, J10, DEFUEL VLV
(45) Open the refueling station door 521DB.
(46) On the P28 IRP, set the defuel valve switch to OPEN.
WARNING: DO NOT OPERATE ANY FUEL PUMP IF THE AMBER PRESS LIGHT COMES
ON AND STAYS ON. FUEL VAPORS IN THE TANK MAY IGNITE AND CAUSE
A FIRE OR AN EXPLOSION.
(47) On the P5 overhead panel, set the jettison arm switch to the ARMED position.
NOTE: To operate any of the fuel pumps you must stay in the flight compartment to
continuously monitor the fuel quantity and the low pressure indication for the
applicable tank.
(48) Make sure that the left and right main jettison pumps run for 70 seconds. The noise of
the pumps can be heard as they run.
(49) On EICAS, the fuel management maintenance page, watch the display for 70 seconds
and make sure that the command and status indication for the left main jettison pump
are displayed as ON and PRESS to make sure that the fuel pressure stays high.
(50) If the amber PRESS light comes on and stays on, immediately set the applicable fuel
pump switch to the OFF position.
(51) On the P5 overhead panel, set the jettison arm switch to the OFF position.
(52) Open this circuit breaker on the P110 panel:
Number, Location, Name
C28645, L22, L FUEL JETT PUMP CTRL
(53) Open this circuit breaker on the P210 panel:
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Number, Location, Name
C28646, K014, R FUEL JETT PUMP CTRL
(54) Open this circuit breaker on the P310 panel:
Number, Location, Name
C28637, J10, DEFUEL VLV
(55) On the P28 IRP, set the defuel valve switch to CLOSE.
(56) Close the refueling station door 521DB.
c. Do this test for the operation and indication of the center left override/jettison pump:
NOTE: This test is a check of the new auto-shutoff hardware functionality for the center left
override/jettison pump.
(1) Make sure that primary and secondary external power is supplied to the airplane. Refer
to 777 AMM 24-22-00 as an accepted procedure.
(2) Make sure that the air/ground system is set ground mode simulation. Refer to 777 AMM
32-09-00 as an accepted procedure to control the air/ground mode simulation on the
MAT.
(3) On the P5 overhead panel, make sure that the center left override/jettison pump switch
is set to the OFF position.
(4) On the P5 overhead panel, make sure that the amber PRESS light for the center left
override/jettison fuel pump switch is off.
(5) On EICAS, the fuel management maintenance page, make sure that the command and
status indication for the center left override/jettison pump is displayed as OFF and NO
PRESS.
(6) Disconnect the DM28103 plug from the center left override/jettison pump.
NOTE: The center left override/jettison fuel pump is located on the rear spar of the
center wing box at approximately Left Body Buttock Line (LBBL) 69.
(7) Make sure that continuity exists between pin G of the DS28103 plug and airplane ground.
(8) Prepare to do a check of the power to plug DM28103. Do Step (a) or Step (b):
(a) Connect a phase rotation indicator to the wiring connector of plug DM28103. Phase
A goes to pin B, Phase B goes to pin D, and Phase C goes to pin F.
(b) Get a multimeter ready to do a check of the voltage between pins.
(9) Close this circuit breaker on the P110 panel:
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### Page 46

Number, Location, Name
C28647, L21, CTR L OVRD FUEL PUMP CTRL
(10) On the P5 overhead panel, set the center left override/jettison pump switch to the ON
position.
NOTE: The pump will shut off in 30 seconds after the pump is turned ON because of
the new low pressure auto-shutoff functionality. Make sure that you do the next
four steps in the 30 seconds time period.
(11) Do a check of the power to plug DM28103. Do the applicable step:
(a) If a phase rotation indicator is used, make sure that the phase sequence on the
DM28103 plug is A-B-C.
(b) If a multimeter is used, do a check that the voltage is approximately 200 volts between
these pins:
— pin B and pin D
— pin D and pin F
— pin B and pin F.
(12) On the P5 overhead panel, make sure that the amber PRESS light for the center left
override/jettison pump switch is on.
(13) On EICAS, the fuel management maintenance page, make sure that the command and
status indication for the center left override/jettison pump is displayed as ON and NO
PRESS.
(14) Make sure that the power to the center left override/jettison fuel pump shuts off in
approximately 30 seconds.
(15) On the P5 overhead panel, set the center left override/jettison fuel pump switch to the
OFF position.
(16) On the P5 overhead panel, make sure that the amber PRESS light for the center left
override/jettison pump switch goes off.
(17) Open this circuit breaker on the P110 panel:
Number, Location, Name
C28647, L21, CTR L OVRD FUEL PUMP CTRL
(18) Remove the phase rotation indicator from the DM28103 plug if one was used to do a
check of the power.
(19) Connect the DM28103 connector to the center left override/jettison pump.
(20) Close this circuit breaker on the P110 panel:
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### Page 47

Number, Location, Name
C28647, L21, CTR L OVRD FUEL PUMP CTRL
NOTE: The following eight steps do a check of the normal center left override/jettison
fuel pump functionality.
WARNING: DO NOT OPERATE ANY FUEL PUMP IF THE AMBER PRESS LIGHT COMES
ON AND STAYS ON. FUEL VAPORS IN THE TANK MAY IGNITE AND CAUSE
A FIRE OR AN EXPLOSION.
(21) On the P5 overhead panel, set the center left override/jettison pump switch to the ON
position.
NOTE: To operate any of the fuel pumps you must stay in the flight compartment to
continuously monitor the fuel quantity and the low pressure indication for the
applicable tank.
(22) On the P5 overhead panel, make sure that the amber PRESS light for the center left
override/jettison pump switch is off.
(23) On EICAS, the fuel management maintenance page, make sure that the command and
status indication for the center left override/jettison pump is displayed as ON and PRESS.
(24) If the amber PRESS light comes on and stays on, immediately set the applicable fuel
pump switch to the OFF position.
(25) Make sure that the center left override/jettison fuel pump runs more than 30 seconds.
The noise of the pump can be heard as it runs.
(26) On the P5 overhead panel, set the center left override/jettison pump switch to the OFF
position.
(27) On the P5 overhead panel, make sure that the amber PRESS light for the center left
override/jettison pump switch is off.
(28) On EICAS, the fuel management maintenance page, make sure that the command and
status indication for the center left override/jettison pump is displayed as OFF and NO
PRESS.
d. Do this test for the operation and indication of the center right override/jettison pump:
NOTE: This test is a check of the new auto-shutoff hardware functionality for the center right
override/jettison pump.
(1) Make sure that primary and secondary external power is supplied to the airplane. Refer
to 777 AMM 24-22-00 as an accepted procedure.
(2) Make sure that the air/ground system is set ground mode simulation. Refer to 777 AMM
32-09-00 as an accepted procedure to control the air/ground mode simulation on the
MAT.
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### Page 48

(3) On the P5 overhead panel, make sure the center right override/jettison pump switch is
set to the OFF position.
(4) On the P5 overhead panel, make sure that the amber PRESS light for the center right
override/jettison pump switch is off.
(5) On EICAS, the fuel management maintenance page, make sure that the command and
status indication for the center right override/jettison pump is displayed as OFF and NO
PRESS.
(6) Disconnect the DM28203 plug from the center right override/jettison pump.
NOTE: The center right override fuel pump is located on the rear spar of the center wing
box at approximately Right Body Buttock Line (RBBL) 69.
(7) Make sure that continuity exists between pin G of the DS28203 plug and airplane ground.
(8) Prepare to do a check of the power to plug DM28203. Do Step (a) or Step (b):
(a) Connect a phase rotation indicator to the wiring connector of plug DM28203. Phase
A goes to pin B, Phase B goes to pin D, and Phase C goes to pin F.
(b) Get a multimeter ready to do a check of the voltage between pins.
(9) Close this circuit breaker on the P210 panel:
Number, Location, Name
C28644, L02, CTR R OVRD FUEL PUMP CTRL
(10) On the P5 overhead panel, set the center right override/jettison fuel pump switch to the
ON position.
NOTE: The pump will shut off in 30 seconds after the pump is turned ON because of
the new low pressure auto-shutoff functionality. Make sure that you do the next
four steps in the 30 seconds time period.
(11) Do a check of the power to plug DM28203. Do the applicable step:
(a) If a phase rotation indicator is used, make sure that the phase sequence on the
DM28203 plug is A, B, C.
(b) If a multimeter is used, make sure that the voltage is approximately 200 volts between
these pins:
— pin B and pin D
— pin D and pin F
— pin B and pin F.
(12) On the P5 overhead panel, make sure that the amber PRESS light for the center right
override/jettison pump switch is on.
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### Page 49

(13) On EICAS, the fuel management maintenance page, make sure that the command and
status indication for the center right override/jettison pump is displayed as ON and NO
PRESS.
(14) Make sure that the power to the center right override/jettison fuel pump shuts off in
approximately 30 seconds.
(15) On the P5 overhead panel, set the center right override/jettison pump switch to the OFF
position.
(16) On the P5 overhead panel, make sure that the amber PRESS light for the center right
override/jettison pump switch goes off.
(17) Open this circuit breaker on the P210 panel:
Number, Location, Name
C28644, L02, CTR R OVRD FUEL PUMP CTRL
(18) Remove the phase rotation indicator from the DM28203 plug if one was used to do a
check of the power.
(19) Connect the DM28203 plug to the center right override/jettison fuel pump.
(20) Close this circuit breaker on the P210 panel:
Number, Location, Name
C28644, L02, CTR R OVRD FUEL PUMP CTRL
NOTE: The following eight steps do a check of the normal center right override/jettison
fuel pump functionality.
WARNING: DO NOT OPERATE ANY FUEL PUMP IF THE AMBER PRESS LIGHT COMES
ON AND STAYS ON. FUEL VAPORS IN THE TANK MAY IGNITE AND CAUSE
A FIRE OR AN EXPLOSION.
(21) On the P5 overhead panel, set the center right override/jettison pump switch to the ON
position.
NOTE: To operate any of the fuel pumps you must stay in the flight compartment to
continuously monitor the fuel quantity and the low pressure indication for the
applicable tank.
(22) On the P5 overhead panel, make sure that the amber PRESS light for the center right
override/jettison pump switch is off.
(23) On EICAS, the fuel management maintenance page, make sure that the command and
status indication for the center right override/jettison pump is displayed as ON and PRESS.
(24) If the amber PRESS light comes on and stays on, immediately set the applicable fuel
pump switch to the OFF position.
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### Page 50

(25) Make sure that the center right override/jettison fuel pump runs more than 30 seconds.
The noise of the pump can be heard as it runs.
(26) On the P5 overhead panel, set the center right override/jettison pump switch to the OFF
position.
(27) On the P5 overhead panel, make sure that the amber PRESS light for the center right
override/jettison pump switch is off.
(28) On EICAS, the fuel management maintenance page, make sure that the command and
status indication for the center right override/jettison pump is displayed as OFF and NO
PRESS.
25. Group 1-2, Configuration 2:
Close access to the left and right main jettison pumps on the main wing. Refer to 777 AMM 28-31-01
as an accepted procedure.
26. Group 1-2, Configuration 2:
Put the airplane back to a serviceable condition.
Group 1-2, Configuration 1:
CONDITION: MORE WORK IS NECESSARY - BOND RESISTANCE MEASUREMENT
1. Get access to the P301 panel in the main equipment center.
2. Measure the resistance between the terminal lugs on the ground stud GD41243 to the P301 panel
structure in accordance with FIGURE 19.
3. Get access to the P302 panel in the main equipment center.
4. Measure the resistance between the terminal lugs on the ground stud GD41236 to the P302 panel
structure in accordance with FIGURE 20.
5. Put the airplane back to a serviceable condition.
Group 1-2, Configuration 3:
1. No more work is necessary.
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BOEING SERVICE BULLETIN 777-28A0047

### Page 51 (OCR)

BOEING SERVICE BULLETIN 777-28A0047
This Figure applies only to: Group 1-2, Configuration 2.
SEE DO
/ P100
STA
STA  298.5
P301  309.5
• P100
/ S-35L
/ S-36L
— S-37L
SEE BO
> FWD
U47255
FIGURE 1: MAIN EQUIPMENT CENTER - INSTALLATION OF THE P301 PANEL
(SHEET 1 OF 6)
Original Issue: April 13, 2007
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Work - See page 1 for details.  51 of 124

### Page 52 (OCR)

BOEING SERVICE BULLETIN 777-28A0047
STA
298.5
STA
309.5  • S-35L
8-371
STA
309.5
> TWD
S-35L
→ FWD
U47282
FIGURE 1: MAIN EQUIPMENT CENTER - INSTALLATION OF THE P301 PANEL
(SHEET 2 OF 6)
Original Issue: April 13, 2007
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PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.  52 of 124

### Page 53 (OCR)

BOEING SERVICE BULLETIN 777-28A0047
2.04
0.62-  |1.17
0.30
STA
309.5
1.60 MIN
1.70 MAX
S-35L
0.17 MIN
1.00 MAX
UP
INBD C  U47553
A-A
FIGURE 1: MAIN EQUIPMENT CENTER - INSTALLATION OF THE P301 PANEL
(SHEET 3 OF 6)
Original Issue: April 13, 2007
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PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.  53 of 124

### Page 54 (OCR)

BOEING SERVICE BULLETIN 777-28A0047
GROUND
STA
309.5  BRACKET
SEE  P301  GROUND
WIRE
FWD
STA
298.5
SCREW
(4 LOCATIONS)  →FWD  309.5  STA  / S-35L
2.00
INSULATION
BLANKET
6 4 LOCATIONS
5) 4 LOCATIONS  > FWD
4 4 LOCATIONS
The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
numbers shown below are the number of parts necessary for this figure.
FIGURE 1: MAIN EQUIPMENT CENTER - INSTALLATION OF THE P301 PANEL
(SHEET 4 OF 6)
Original Issue: April 13, 2007
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Work - See page 1 for details.  54 of 124

### Page 55

More DataQtyIdentificationNameTaskStep
4-SPRING CLIPRemove / Keep1
--INSULATION BLAN-
KET
Move2
Prepare holes for a
driven rivet bond as
given in the 777-300
SRM 51-20-09. (c)
1287T4137-148BRACKET ASSY-
GROUND
Install (New)3
(a)--RESISTANCEMeasure
4BACS38Y3SUPPORT, WIRE
HARNESS ASSEM-
BLY, STRINGER CLIP
Install (New)4
42055308  (BACS31P3
optional)
PIERCING GROMMET
RETAINER
Install (New)5
42055306  (BACS31P1
optional)
RETAINER, PIERCERInstall (New)6
Put the insulation
blanket back in its
initial position.
--INSULATION BLAN-
KET
Move7
4-SPRING CLIPInstall (Kept)8
1284W2014-1P301 PANEL ASSEM-
BLY - LEFT OVER-
RIDE/JETTISON FUEL
PUMP RELAYS
Install (New)9
4NAS1149D0332JWASHERInstall (New)
4BACS12GU3K6SCREW, CAPInstall (New)
1-GROUND WIREInstall (New)10
1NAS1149D0316HWASHERInstall (New)
1BACN10YR3CDNUTInstall (New)
(b)--RESISTANCEMeasure
(a) Measure the resistance of the electrical bond between the bracket and the frame. Refer to SWPM 20-20-
00 as an accepted procedure. If the resistance is greater than 0.0005 ohms, do step 3 again with care to
make sure that the parts are clean.
(b) Measure the resistance of the electrical bond between the terminal lug on the ground wire and the
bracket, Refer to SWPM 20-20-00 as an accepted procedure. If the resistance is greater than 0.001 ohms,
do step 10 again with care to make sure that the parts are clean.
(c) All fasteners common to the bracket must be a minimum of 0.61 inch away from any existing fasteners.
FIGURE 1: MAIN EQUIPMENT CENTER - INSTALLATION OF THE P301 PANEL
(SHEET 5 OF 6)
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BOEING SERVICE BULLETIN 777-28A0047

### Page 56

The codes shown below agree with the letter shown in the upper left corner of the fastener symbols in the figure.
A number in the lower right corner gives the grip length of the fastener. The QTY numbers shown below are the
number of fasteners necessary for this figure.
If the grip length shown is not available at Boeing, fasteners supplied in kits may be one grip length longer than
indicated. Also, if any of the fastener part numbers are not available or have been superseded, substitute
fasteners may be supplied in Boeing kits, Boeing Document D-590 and Boeing drawing 012W6100 are used to
determine the part numbers used as substitutes.
MORE DATAHOLE DIAQTYIDENTIFICATIONNAMECODE
--3BACR15BB5D6CRIVET, UNIVERSAL HDA
The parts shown in the table below are provided as extra parts for this figure.
More DataQtyIdentificationName
-1BACR15BB5D6CRIVET, UNIVERSAL
HD
FIGURE 1: MAIN EQUIPMENT CENTER - INSTALLATION OF THE P301 PANEL
(SHEET 6 OF 6)
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BOEING SERVICE BULLETIN 777-28A0047

### Page 57 (OCR)

BOEING SERVICE BULLETIN 777-28A0047
This Figure applies only to: Group 1-2, Configuration 2.
P200
SEE DO
STA
298.5  STA
309.5
P302
P200
S-35R
S-36R
S-37R
SEE DO
FWD •
U47951
FIGURE 2: MAIN EQUIPMENT CENTER - INSTALLATION OF THE P302 PANEL
(SHEET 1 OF 6)
Original Issue: April 13, 2007
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### Page 58 (OCR)

BOEING SERVICE BULLETIN 777-28A0047
STA
298.5
STA
S-35R.  309.5
S-37R
STA
309.5
S-36R
FWD
U48173
FIGURE 2: MAIN EQUIPMENT CENTER - INSTALLATION OF THE P302 PANEL
(SHEET 2 OF 6)
Original Issue: April 13, 2007
Revision 6 July 11, 2013  Export Controlled ECCN: 9E991 - BOEING  PROPRIETARY - Copyright © Unpublished
Work - See page 1 for details.  Z110 89

### Page 59 (OCR)

BOEING SERVICE BULLETIN 777-28A0047
STA
309.5
1.20 MIN
2.00 MAX
- S-36R
0.12
0.30
0.62-  1.17
A-A  → INBD
.04
FIGURE 2: MAIN EQUIPMENT CENTER - INSTALLATION OF THE P302 PANEL
(SHEET 3 OF 6)
Original Issue: April 13, 2007
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PROPRIETARY - Copyright © Unpublished
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### Page 60 (OCR)

BOEING SERVICE BULLETIN 777-28A0047
GROUND
BRACKET
STA
309.5
10
SEE
P302  P302
GROUND
WIRE
(4 LOCATIONS.  • SCREW  STA  FWD
298.5
STA
FWD.  309.5
S-36R
2.50
€ 4 LOCATIONS
FWD •
INSULATION  44 LOCATIONS
BLANKET  5 4 LOCATIONS
The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
numbers shown below are the number of parts necessary for this figure.
FIGURE 2: MAIN EQUIPMENT CENTER - INSTALLATION OF THE P302 PANEL
(SHEET 4 OF 6)
Original Issue: April 13, 2007
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Work - See page 1 for details.  60 of 124

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