# Boeing Alert Service Bulletin 777-55A0015: Revision 3

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- Document: [Boeing Alert Service Bulletin 777-55A0015](https://openairdocs.org/service-documents/boeing/777-55a0015.md)
- Title as filed: U.S. DOT/FAA - SB-777-55A0015-03
- Pages: 36
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### Page 1

Commercial 
Airplanes
777
Service Bulletin
Number: 777-55A0015
Original Issue: April 19, 2007
Revision 3: November 24, 2009
ATA System: 5527
SUBJECT: STABILIZERS - Elevator Attach Fittings - Elevator Actuator Fitting Assembly Inspection
Export of this technology is controlled under the United States Export Administration Regulations (EAR) (15
CFR 730-774). An export license may be required before it is used for development, production or use by foreign
persons from specific countries. The controller of this data has the individual responsibility to abide by all export
laws.
9E991ECCN:
BOEING PROPRIETARY, CONFIDENTIAL, AND/OR TRADE SECRET
Copyright © 2007 The Boeing Company
Unpublished Work - All Rights Reserved
Boeing claims copyright in each page of this document only to the extent that the page contains copyrightable
subject matter. Boeing also claims copyright in this document as a compilation and/or collective work.
This document includes proprietary information owned by The Boeing Company and/or one or more third parties.
Treatment of the document and the information it contains is governed by contract with Boeing. For more
information, contact The Boeing Company, P.O. Box 3707, Seattle, Washington 98124.
Boeing, the Boeing signature, the Boeing symbol, 707, 717, 727, 737, 747, 757, 767, 777, 787, Dreamliner,
BBJ, DC-8, DC-9, DC-10, KC-10, KDC-10, MD-10, MD-11, MD-80, MD-88, MD-90, P-8A, Poseidon and the
Boeing livery are all trademarks owned by The Boeing Company; and no trademark license is granted in
connection with this document unless provided in writing by Boeing.
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6.0

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Table of Contents
Revision Transmittal Sheet ............................................ 5
Summary ...................................................... 7
1. PLANNING INFORMATION ........................................ 1 1
A. Effectivity ............................................... 1 1
1. Airplanes ............................................ 1 1
2. Spares Affected ........................................ 1 4
B. Concurrent Requirements ...................................... 1 4
C. Reason ................................................ 1 4
D. Description .............................................. 1 5
E. Compliance .............................................. 1 6
F. Approval ............................................... 1 8
G. Manpower .............................................. 1 9
H. Weight and Balance Changes .................................... 1 9
I. Electrical Load Data ......................................... 1 9
J. References .............................................. 2 0
1. Existing Data: ......................................... 2 0
2. Data supplied with this Service Bulletin: ........................... 2 0
3. Installation Drawings Used in the Preparation of this Service Bulletin: ........... 2 0
K. Publications Affected ........................................ 2 0
L. Interchangeability and Intermixability of Parts ........................... 2 0
2. MATERIAL INFORMATION ........................................ 2 1
A. Material - Price and Availability ................................... 2 1
B. Industry Support Information .................................... 2 1
C. Parts Necessary For Each Airplane ................................. 2 1
1. Kits/Parts: ........................................... 2 1
2. Parts and Materials Supplied by the Operator: ........................ 2 1
3. Parts Modified and Reidentified: ............................... 2 2
4. Parts Removed and Not Replaced: .............................. 2 2
D. Parts Necessary to Change Spares ................................. 2 2
E. Special Tooling - Price and Availability ............................... 2 2
F. Special Tooling Necessary to do this Service Bulletin ....................... 2 2
3. ACCOMPLISHMENT INSTRUCTIONS .................................. 2 3
A. GENERAL INFORMATION ..................................... 2 3
B. WORK INSTRUCTIONS ....................................... 2 4
FIGURE 1: ELEVATOR ACTUATOR FITTING INITIAL INSPECTION .................. 2 9
FIGURE 2: ELEVATOR ACTUATOR FITTING REPEAT INSPECTION ................. 3 3
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Commercial 
Airplanes
777
Service Bulletin
Revision Transmittal SheetNumber: 777-55A0015Original Issue: April 19, 2007
Revision 3: November 24, 2009
ATA System: 5527
SUBJECT: STABILIZERS - Elevator Attach Fittings - Elevator Actuator Fitting Assembly Inspection
This revision includes all pages of the service bulletin.
COMPLIANCE INFORMATION RELATED TO THIS REVISION
No more work is necessary on airplanes changed as shown in the original issue, Revision 1, or Revision 2 of
this service bulletin.
No airplanes were added to the service bulletin effectivity.
Federal Aviation Administration (FAA) Airworthiness Directive 2007-26-05, Amendment 39-15307, is related to
this service bulletin.
REASON FOR REVISION
This revision is sent to clarify the access and restoration instructions; and clarify the words "date on this service
bulletin" and provide terminating action information in the compliance tables.
These sections were changed:
1. In Table 1 of Paragraph 1.E., Compliance, the words "date on this service bulletin" was changed to "original
issue date of this service bulletin."
2. In Tables 1 and 2 of Paragraph 1.E., Compliance, terminating action information for the inspection
requirements as given in this service bulletin was added. Also clarified the action "Replace any cracked
fitting" and condition "Replaced Fittings" by referencing Paragraph 3.B., PART 4.
3. In Paragraph 1.J., References, added 777 Aircraft Maintenance Manual (AMM) 12-12-01 and 27-31-09.
Deleted the reference 777 AMM 55-27-01. Also added Boeing Service Bulletin 777-55A0016.
4. In Paragraph 1.K., Publications Affected, damage tolerance evaluation statement was added.
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5. In Paragraph 3.A., General Information, added a note to give an option to change the sequence of steps
in Paragraph 3.B., Work Instructions.
6. In Paragraph 3.B., Work Instructions, the words "refer to" are added and deleted the words "as given in" to
address PART 3 and PART 5.
7. In PART 3 and PART 5 of Paragraph 3.B., Work Instructions, procedure from 777 AMM 27-31-09 was
added to clarify the access and restoration instructions to have the elevator in the "up" position instead of
"down" position. Also rearranged access and restoration instructions to have the access panel removed
first for access and installed last for restoration.
Vertical lines are put on the left edge of each page, except in Paragraph 1.A., Effectivity, to show the location
of important changes.
Pages with no vertical lines have no important changes.
REVISION HISTORY
April 19, 2007Original Issue:
January 31, 2008Revision 1:
December 04, 2008Revision 2:
November 24, 2009Revision 3:
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Commercial 
Airplanes
777
Service Bulletin
SummaryNumber: 777-55A0015Original Issue: April 19, 2007
Revision 3: November 24, 2009
ATA System: 5527
SUBJECT: STABILIZERS - Elevator Attach Fittings - Elevator Actuator Fitting Assembly Inspection
CONCURRENT REQUIREMENTS
None.
BACKGROUND
This service bulletin gives instructions to do surface High Frequency Eddy Current (HFEC) or dye penetrant
inspections of the elevator actuator fittings at left and right Elevator Stations 169.79 and 194.79 for cracks.
Cracked actuator fittings may lack adequate residual strength to react flight loads. Cracked actuator fittings can
become detached from the elevator, resulting in an unrestrained elevator. An unrestrained elevator is an
unacceptable flutter condition which can result in a loss of airplane control.
One operator has told Boeing that a cracked left outboard actuator fitting was found on a 777 airplane with
17,346 flight-hours and 14,043 flight-cycles. The crack extended through the lower inboard flange of the fitting
and into the vertical flange. Analysis by Boeing indicates that this crack resulted from fatigue due to higher than
anticipated stress levels in the fitting flanges.
Accomplishment of the inspections shown in this service bulletin will make sure that fatigue cracks in the elevator
actuator support fittings are found and cracked fittings replaced before the actuator fittings can become detached
from the elevator.
Boeing Service Related Problem (SRP) 777-SRP-55-0040 is related to this service bulletin.
ACTION
Get access to the elevator actuator fittings at left and right Elevator Stations 169.79 and 194.79. Do surface
High Frequency Eddy Current (HFEC) or dye penetrant inspections of the actuator fittings for cracks. If cracks
are found, replace the cracked fittings with new fittings of the same part number or an approved optional part
number. Do the inspections again at the times given in Paragraph 1.E., Compliance.
EFFECTIVITY
777-200, 777-200LR, 777-300 and 777-300ER airplanes. Refer to Paragraph 1.A., Effectivity, for the list of
affected airplanes.
COMPLIANCE
See Service Bulletin Paragraph 1.E. for compliance information.
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Federal Aviation Administration (FAA) Airworthiness Directive 2007-26-05, Amendment 39-15307 is related to
this service bulletin.
INDUSTRY SUPPORT INFORMATION
Boeing warranty remedies are available for airplanes in warranty as of November 17, 2006. Please refer to
Paragraph 2.B., Industry Support Information.
MANPOWER
Elapsed HoursTotal Task HoursAirplanes
4.759.5All - Initial Inspection
4.759.5All - Repeat Inspection
MATERIAL INFORMATION
None.
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BOEING SERVICE BULLETIN 777-55A0015
ELEV
STA
194.79
SEE A  ELEV
STA
169.79
INBD & FWD
ACTUATOR
FITTINGS
ACTUATOR  LEFT ELEVATOR SHOWN
FITTING  RIGHT ELEVATOR OPPOSITE
TYPICAL
CRACK  ELEVATOR
DO SURFACE EDDY CURRENT INSPECTIONS OF THE
FITTING RADIUS (8 LOCATIONS PER FITTING)
FOR CRACKS. REPLACE CRACKED FITTINGS AND
REPEAT INSPECTIONS AT THE TIMES SHOWN IN
THIS SERVICE BULLETIN
FWD
TYPICAL ACTUATOR FITTING  1350358
FOUR LOCATIONS PER AIRPLANE
Original Issue: April 19, 2007
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Commercial 
Airplanes
777
Service Bulletin
Number: 777-55A0015
Original Issue: April 19, 2007
Revision 3: November 24, 2009
ATA System: 5527
SUBJECT: STABILIZERS - Elevator Attach Fittings - Elevator Actuator Fitting Assembly Inspection
1.    PLANNING INFORMATION
A. Effectivity
1. Airplanes
This service bulletin is for the airplanes shown below.
Refer to Service Bulletin Index Document D624W001 Part 3 for Airplane Variable Number, Line
Number, and Serial Number data.
DESCRIPTIONCONFIGURATIONGROUP
All 777-200 airplanes line number 1 through 40.-1
777-200, 777-200LR, 777-300, and 777-300ER airplanes line number
41 to 717.
-2
Airplane Models:
777-200, 777-200LR, 777-300, 777-300ER
GroupVariable Number
1WA001 - WA017
1WA076 - WA080
1WA086 - WA087
2WA088 - WA093
1WA101 - WA104
1WA116 - WA117
2WA118 - WA119
1WA131 - WA135
2WA136 - WA137
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GroupVariable Number
1WA171 - WA173
2WA174 - WA175
1WA196 - WA197
2WA198
2WA206 - WA212
2WA221 - WA223
2WA231 - WA232
2WA241 - WA250
2WA261 - WA266
2WA281 - WA283
2WA301 - WA304
2WB001 - WB021
2WB031 - WB046
2WB051 - WB088
2WB101 - WB106
2WB121 - WB125
2WB131 - WB147
2WB151 - WB155
2WB161 - WB177
2WB181 - WB194
2WB201 - WB215
2WB231 - WB247
2WB271 - WB273
2WB276 - WB286
2WB291 - WB302
2WB306 - WB307
2WB311 - WB337
2WB341 - WB342
2WB366 - WB368
2WB371 - WB388
2WB406
2WB411 - WB413
2WB416 - WB439
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GroupVariable Number
2WB446 - WB453
2WB476
2WB481 - WB484
2WB501 - WB512
2WB531 - WB537
2WB551 - WB554
2WB591 - WB597
2WB601 - WB606
2WB611 - WB622
2WB631 - WB638
2WB646 - WB649
2WC051 - WC073
2WC101 - WC104
2WC111 - WC119
2WC221 - WC222
2WC241 - WC243
2WC281 - WC290
2WC301 - WC308
2WC361 - WC364
2WC371 - WC374
2WC381 - WC395
2WC441
2WC446 - WC449
2WC456 - WC459
2WC486 - WC493
2WC506 - WC508
2WC521 - WC522
2WC531 - WC536
2WC546 - WC548
2WC556
2WC566 - WC567
2WD001 - WD002
2WD011 - WD015
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GroupVariable Number
2WD031 - WD036
2WD046 - WD049
2WD066 - WD067
2WD501 - WD507
2WD521 - WD538
2WD546 - WD552
2WD561 - WD572
2WD581 - WD594
2WD606 - WD609
2WD621 - WD632
2WD651 - WD659
2WD671 - WD675
2WD691 - WD706
2WD741 - WD748
2WD761 - WD770
2WD786 - WD788
2WD796 - WD802
2WD826 - WD829
2WD846 - WD849
2WD871 - WD872
2WD911 - WD912
2. Spares Affected
None.
B. Concurrent Requirements
None.
C. Reason
This service bulletin gives instructions to do surface High Frequency Eddy Current (HFEC) or dye
penetrant inspections of the elevator actuator fittings at left and right Elevator Stations 169.79 and
194.79 for cracks. Cracked actuator fittings may lack adequate residual strength to react flight loads.
Cracked actuator fittings can become detached from the elevator, resulting in an unrestrained elevator.
An unrestrained elevator is an unacceptable flutter condition which can result in a loss of airplane
control.
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One operator has told Boeing that a cracked left outboard actuator fitting was found on a 777 airplane
with 17,346 flight-hours and 14,043 flight-cycles. The crack extended through the lower inboard flange
of the fitting and into the vertical flange. Analysis by Boeing indicates that this crack resulted from
fatigue due to higher than anticipated stress levels in the fitting flanges.
Accomplishment of the inspections shown in this service bulletin will make sure that fatigue cracks in
the elevator actuator support fittings are found and cracked fittings replaced before the actuator fittings
can become detached from the elevator.
Revision 1 was sent to clarify the areas of the fitting to be inspected. Figures 1 and 2 were changed
to show the inspection area. In addition, references to FAA NPRM 2007-NM-109-AD have been added.
Revision 2 was sent to remove airplanes after line number 717 from the service bulletin effectivity. The
inspections shown in this service bulletin are not necessary on airplanes line number 718 and on, which
have redesigned elevator actuator fittings installed during production.
Revision 3 is sent to clarify the access and restoration instructions; and clarify the words "date on this
service bulletin" and provide terminating action information in the compliance tables.
These sections were changed:
1. In Table 1 of Paragraph 1.E., Compliance, the words "date on this service bulletin" was changed
to "original issue date of this service bulletin."
2. In Tables 1 and 2 of Paragraph 1.E., Compliance, terminating action information for the inspection
requirements as given in this service bulletin was added. Also clarified the action "Replace any
cracked fitting" and condition "Replaced Fittings" by referencing Paragraph 3.B., PART 4.
3. In Paragraph 1.J., References, added 777 Aircraft Maintenance Manual (AMM) 12-12-01 and
27-31-09. Deleted the reference 777 AMM 55-27-01. Also added Boeing Service Bulletin
777-55A0016.
4. In Paragraph 1.K., Publications Affected, damage tolerance evaluation statement was added.
5. In Paragraph 3.A., General Information, added a note to give an option to change the sequence
of steps in Paragraph 3.B., Work Instructions.
6. In Paragraph 3.B., Work Instructions, the words "refer to" are added and deleted the words "as
given in" to address PART 3 and PART 5.
7. In PART 3 and PART 5 of Paragraph 3.B., Work Instructions, procedure from 777 AMM 27-31-09
was added to clarify the access and restoration instructions to have the elevator in the "up" position
instead of "down" position. Also rearranged access and restoration instructions to have the access
panel removed first for access and installed last for restoration.
Boeing Service Related Problem (SRP) 777-SRP-55-0040 is related to this service bulletin.
D. Description
Get access to the elevator actuator fittings at left and right Elevator Stations 169.79 and 194.79. Do
surface HFEC or dye penetrant inspections of the actuator fittings for cracks. If cracks are found, replace
the cracked fittings with new fittings of the same part number or an approved optional part number. Do
the inspections again at the times given in Paragraph 1.E., Compliance, Table 2.
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Airplanes line number 718 and on have redesigned elevator actuator fittings installed during production.
Revision 3 - No more work is necessary on airplanes changed as shown in the original issue, Revision
1, or Revision 2 of this service bulletin. Continue to do repeat inspections as given in Revision 3.
The work in this service bulletin is done in the maintenance zone(s) given below.
Group 1:
Affected Maintenance Zones
ZoneModel
336, 346777-200
Group 2:
Affected Maintenance Zones
ZoneModel
336, 346777-200, 777-200LR, 777-300,
777-300ER
E. Compliance
Boeing recommends that the inspection given in this service bulletin be done at the times given in the
table that follows:
Table 1: Elevator Actuator Fitting Initial Inspection
Compliance TimeAction (a)Condition
Within 90 days after the original
issue date of this service bulletin.
Do a HFEC or dye-penetrant in-
spection of the elevator actuator
fittings for any crack as given in
Paragraph 3.B., Part 1.
All airplanes with 14,000 total flight-
cycles or more as of the original is-
sue date of this service bulletin
Within 12 months after the original
issue date of this service bulletin,
or within 90 days after the air-
plane reaches 14,000 total flight-
cycles, whichever occurs first.
Do a HFEC or dye-penetrant in-
spection of the elevator actuator
fittings for any crack as given in
Paragraph 3.B., Part 1.
All airplanes with 10,000 total flight-
cycles or more, but less than 14,000
total flight-cycles, as of the original
issue date of this service bulletin
Before 10,000 total flight-cycles
or within 12 months after the
original issue date of this service
bulletin, whichever occurs later.
Do a HFEC or dye-penetrant in-
spection of the elevator actuator
fittings for any crack as given in
Paragraph 3.B., Part 1.
All airplanes with less than 10,000
total flight-cycles as of the original
issue date of this service bulletin
As given in Table 2Do a HFEC, dye-penetrant, or
detailed inspection of uncracked
elevator actuator fittings for any
crack as given in Table 2.
Fittings found not cracked during
inspection
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Table 1: Elevator Actuator Fitting Initial Inspection
Compliance TimeAction (a)Condition
Before further flight.Replace any cracked fitting with
a new fitting of the same part
number as given in Paragraph
3.B., Part 4.
Fittings found cracked during inspec-
tion
As given in Table 2Do a HFEC, dye-penetrant, or
detailed inspection of uncracked
elevator actuator fittings for any
crack as given in Table 2.
Replaced cracked fitting with a new
fitting of the same part number as
given in Paragraph 3.B., Part 4.
(a) Boeing Service Bulletin 777-55A0016 gives instructions to replace the existing elevator actuator fitting
assemblies with a new and improved actuator fitting assemblies. As an alternative, accomplishment
of Boeing Service Bulletin 777-55A0016 is terminating action for the inspection requirements as
given in this service bulletin.
Table 2: Elevator Actuator Fitting Repeat Inspections
Repeat Interval
(Not to Exceed)
Compliance TimeAction (c)Condition
-Within 1,200 flight-
cycles after the ini-
tial inspection given
in Table 1.
Do a HFEC, dye penetrant, or detailed
inspection of the elevator actuator fit-
tings for any crack as given in Para-
graph 3.B., Part 2.
Fittings previously inspected
using HFEC as given in Ta-
ble 1
-Within 1,000 flight-
cycles after the ini-
tial inspection given
in Table 1.
Do a HFEC, dye penetrant, or detailed
inspection of the elevator actuator fit-
tings for any crack as given in Para-
graph 3.B., Part 2.
Fittings previously inspected
using dye penetrant as given
in Table 1
-Within 10,000 flight-
cycles after the fit-
ting was replaced, if
a new fitting was in-
stalled.
Do a HFEC, dye penetrant, or detailed
inspection of the replaced fittings for
any crack as given in Paragraph 3.B.,
Part 2.
Fittings previously replaced
with a new fitting of the same
part number as given in
Paragraph 3.B., Part 4, as
given in Table 1
350 flight-cycles350 flight-cycles af-
ter the last detailed
inspection
Do a detailed inspection of the un-
cracked elevator actuator fittings for
any crack as given in Paragraph 3.B.,
Part 2. (a)
Fittings found not cracked
during the repeat inspection
1,000 flight-cy-
cles
1,000 flight-cycles
after the last dye
penetrant inspection
Do a dye penetrant inspection of the
uncracked elevator actuator fittings for
any crack as given in Paragraph 3.B.,
Part 2. (a)
1,200 flight-cy-
cles
1,200 flight-cycles
after the last HFEC
inspection
Do a HFEC inspection of the un-
cracked elevator actuator fittings for
any crack as given in Paragraph 3.B.,
Part 2. (a)
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Table 2: Elevator Actuator Fitting Repeat Inspections
Repeat Interval
(Not to Exceed)
Compliance TimeAction (c)Condition
-Before further flight.Replace any cracked fitting with a new
fitting of the same part number as giv-
en in Paragraph 3.B., Part 4.
Fittings found cracked during
the repeat inspection
(b)10,000 flight-cycles
after the fitting was
replaced, if a new
fitting was installed.
Do a HFEC, dye penetrant, or detailed
inspection of the replaced fittings for
any crack as given in Paragraph 3.B.,
Part 2.
Replaced Fittings with a new
fitting of the same part num-
ber as given in Paragraph
3.B., Part 4
(a) Do any one of the optional detailed, dye penetrant, or HFEC inspections at the time and repeat interval
shown.
(b) Do repeated inspections of the replaced fittings at the intervals specified above for fittings found not
cracked.
(c) Boeing Service Bulletin 777-55A0016 gives instructions to replace the existing elevator actuator fitting
assemblies with a new and improved actuator fitting assemblies. As an alternative, accomplishment of
Boeing Service Bulletin 777-55A0016 is terminating action for the inspection requirements as given in
this service bulletin.
Federal Aviation Administration (FAA) Airworthiness Directive 2007-26-05, Amendment 39-15307 is
related to this service bulletin.
F. Approval
This service bulletin was examined by the Federal Aviation Administration (FAA). The changes specified
in this service bulletin comply with the applicable regulations and are FAA approved, as well as European
Aviation Safety Agency (EASA)/Joint Aviation Authorities (JAA) approved for all EASA/JAA approved
airplanes listed in the service bulletin effectivity. This service bulletin and its approval were based on
the airplane in its original Boeing delivery configuration or as modified by other approved Boeing
changes.
If an airplane has a non-Boeing modification or repair that affects a component or system also affected
by this service bulletin, the operator is responsible for obtaining appropriate regulatory agency approval
before incorporating this service bulletin.
This SB has been approved by the FAA. In addition, the manager of the Seattle Aircraft Certification
Office (ACO) approves the inspection procedures and methods with the corresponding compliance
times, as well as the added optional replacement of the existing fittings with the new, improved fatigue
details fittings per SB 777-55A0016 as terminating action for the inspection requirements, specified in
Table 1 and Table 2 under Paragraph 1.E. "Compliance," of SB 777-55A0015, Revision 3 - Stabilizers
- Elevator Attach Fittings - Elevator Actuator Fitting Assembly inspection as an AMOC to the inspection
methods and corresponding compliance times specified in Table 1 and Table 2, under paragraph 1.E.,
"Compliance," of SB 777-55A0015, Revision Original Issue, dated April 19, 2007; required by paragraph
(f) of AD 2007-26-05. All provisions of AD 2007-26-05 that are not specified referenced in the preceding
sentence remain fully applicable and must be complied with.
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Furthermore, the manager of the Seattle Aircraft Certification Office (SACO) approves the incorporation
of Boeing PRR 62777-59S as an AMOC to the inspection and replacement requirements of paragraph
(f) of AD 2007-26-05.
G. Manpower
The table below shows an estimate of the task hours necessary to do this inspection for each airplane.
This estimate is for direct labor only, done by an experienced crew. Adjust the estimate with operator
task hour data if necessary. The estimate does not include lost time. These are some examples of lost
time:
— Time to adjust to the workplace
— Time to schedule the work
— Time to inspect the work
— Time to cure the materials
— Time to make the parts
— Time to find the tools.
Elapsed HoursTask HoursNumber of
Persons
Task
1.532Open Access
1.753.52Figure 1
1.532Close Access
4.759.5TOTAL FOR EACH AIRPLANE
Elapsed HoursTask HoursNumber of
Persons
Task
1.532Open Access
1.753.52Figure 2
1.532Close Access
4.759.5TOTAL FOR EACH AIRPLANE
NOTE: More time will be necessary for fitting replacement if cracks are found.
H. Weight and Balance Changes
None.
I. Electrical Load Data
Not changed.
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J. References
1. Existing Data:
a. 777 Aircraft Maintenance Manual (AMM) 12-12-01, 27-31-09 , 27-31-10, 29-11-00
b. 777 Non-Destructive Testing (NDT) Manual, Part 6, 51-00-01
c. 777 Structural Repair Manual (SRM) Chapter 51
d. Component Maintenance Manual (CMM) 55-20-23, 55-20-24
e. Service Related Problem (SRP) 777-SRP-55-0040
f. Standard Overhaul Practices Manual (SOPM) 20-20-02
g. FAA AD 2007-26-05, Amendment 39-15307
h. Boeing Service Bulletin 777-55A0016
2. Data supplied with this Service Bulletin:
None.
3. Installation Drawings Used in the Preparation of this Service Bulletin:
None.
K. Publications Affected
1. Publications:
None.
2. Damage Tolerance Based Structural Inspections:
Boeing has evaluated the repairs and/or changes in this service bulletin for effects on Fatigue
Critical Structure (FCS) and for changes to Damage Tolerance Inspections (DTI) required in the
Maintenance Program. This service bulletin affects FCS but no new DTIs are necessary.
L. Interchangeability and Intermixability of Parts
Accomplishment of this service bulletin does not affect interchangeability or intermixability of parts.
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2.    MATERIAL INFORMATION
A. Material - Price and Availability
The operator can supply the parts and materials shown in Paragraph 2.C., Parts Necessary for Each
Airplane. As an alternative, operators can purchase the parts from Boeing Spares. This service bulletin
does not show the Boeing price and supply data.
B. Industry Support Information
Boeing warranty remedies are available for 777 airplanes in warranty as of November 17, 2006. For
inspection task hour reimbursement for airplanes in warranty as of that date, send a warranty claim to
Boeing Commercial Airplanes Group - Warranties. If the condition described in this service bulletin is
found during the inspection for airplanes in warranty as of that date and additional task hours and parts
are required, send a warranty claim to Boeing Commercial Airplanes Group - Warranties. Please refer
to this service bulletin number and reference the airplane variable number in your purchase order.
C. Parts Necessary For Each Airplane
1. Kits/Parts:
None.
2. Parts and Materials Supplied by the Operator:
NOTE: The parts that follow may be necessary if cracked fittings are found. The number in the
QTY column is the maximum number of parts that may be necessary for one airplane.
Group 1:
NotesExisting Part NumberNameQTYPart Number
(a)183W1300-1Outboard Elevator Actuator Fit-
ting Assembly - Left Side
1183W1300-5
(b)183W1300-2Outboard Elevator Actuator Fit-
ting Assembly - Right Side
1183W1300-6
(c)183W1300-3Inboard Elevator Actuator Fit-
ting Assembly - Left Side
1183W1300-7
(d)183W1300-4Inboard Elevator Actuator Fit-
ting Assembly - Right Side
1183W1300-8
(a) 183W1300-1 is optional to 183W1300-5.
(b) 183W1300-2 is optional to 183W1300-6.
(c) 183W1300-3 is optional to 183W1300-7.
(d) 183W1300-4 is optional to 183W1300-8.
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Group 2:
NotesExisting Part NumberNameQTYPart Number
(a)183W1312-1Outboard Elevator Actuator Fit-
ting Assembly - Left Side
1183W1312-5
(b)183W1312-2Outboard Elevator Actuator Fit-
ting Assembly - Right Side
1183W1312-6
(c)183W1322-1Inboard Elevator Actuator Fitting
Assembly - Left Side
1183W1322-5
(d)183W1322-2Inboard Elevator Actuator Fitting
Assembly - Right Side
1183W1322-6
(a) 183W1312-1 is optional to 183W1312-5.
(b) 183W1312-2 is optional to 183W1312-6.
(c) 183W1322-1 is optional to 183W1322-5.
(d) 183W1322-2 is optional to 183W1322-6.
3. Parts Modified and Reidentified:
None.
4. Parts Removed and Not Replaced:
None.
D. Parts Necessary to Change Spares
None.
E. Special Tooling - Price and Availability
None.
F. Special Tooling Necessary to do this Service Bulletin
No special tools or equipment are necessary to do the change in this service bulletin. But, maintenance
and overhaul tools in the manuals given in Paragraph 1.J., References, can be necessary. Examine
operator tool supply to make sure all necessary tools are available.
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3.    ACCOMPLISHMENT INSTRUCTIONS
A. GENERAL INFORMATION
CAUTION: KEEP THE WORK AREA, WIRES AND ELECTRICAL BUNDLES CLEAN OF METAL
PARTICLES OR CONTAMINATION WHEN YOU USE TOOLS. UNWANTED MATERIAL,
METAL PARTICLES OR CONTAMINATION CAUGHT IN WIRE BUNDLES CAN CAUSE
DAMAGE TO THE BUNDLES. DAMAGED WIRE BUNDLES CAN CAUSE SPARKS OR
OTHER ELECTRICAL DAMAGE.
NOTE: 1. Manual titles are referred to by acronyms. Refer to Paragraph 1.J., References, for
definition of the acronyms.
2. Obey all of the warnings and cautions given in the specified manual sections.
3. Unless shown differently, these dimensions and tolerances are used:
— Linear dimensions are in inches
— Tolerance on linear dimensions, other than rivet and bolt edge margins, is plus
or minus 0.03 inch.
— Tolerance on rivet and bolt edge margin is plus or minus 0.05 inch
— Angular tolerance is plus or minus 2 degrees
— Hole dimensions for standard solid rivets are given in 777 SRM, Chapter 51
— Torque limits to tighten nuts and bolts are given in 777 SRM, Chapter 51.
4. These work instructions refer to procedures included on other Boeing documents.
When the words "refer to" are used and the operator has an accepted alternative
procedure, the accepted alternative procedure can be used. When the words "as
given in" are included in the instruction, the procedure in the Boeing document must
be used.
5. A Detailed Inspection is defined as: An intensive examination of a specific item,
installation, or assembly to detect damage, failure, or irregularity. Available lighting
is normally supplemented with a direct source of good lighting at an intensity deemed
appropriate. Inspection aids such as mirrors magnifying lenses, etc. may be
necessary. Surface cleaning and elaborate procedures may be required.
6. The instructions identified in Paragraph 3.B., Work Instructions, and the Figure(s)
give the recommended sequence of steps. The sequence of steps to do this service
bulletin can be changed.
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B. WORK INSTRUCTIONS
PART 1 - INITIAL INSPECTION
1. Get access. Refer to PART 3 as an accepted procedure.
2. Do surface High Frequency Eddy Current (HFEC) or dye penetrant inspections of the elevator
actuator fittings as given in Figure 1.
3. If any cracked fitting is found, replace the cracked fitting as given in PART 4. After fitting
replacement, start to do inspections of any replaced fitting as given in PART 1 at the time given
in Paragraph 1.E., Compliance.
4. Restore access. Refer to PART 5 as an accepted procedure.
5. Put the airplane back in a serviceable condition. Do repeat inspections of uncracked fittings as
given in PART 2 at the times given in Table 2 of Paragraph 1.E., Compliance.
PART 2 - REPEAT INSPECTION
1. Get access. Refer to PART 3 as an accepted procedure.
2. Do surface High Frequency Eddy Current (HFEC), dye penetrant, or detailed inspections of the
elevator actuator fittings as given in Figure 2.
3. If any cracked fitting is found, replace the affected fitting as given in PART 4. After fitting
replacement, start to do inspections of any replaced fitting as given in PART 1 at the time given
in Paragraph 1.E., Compliance.
4. Restore access. Refer to PART 5 as an accepted procedure.
5. Put the airplane back in a serviceable condition. Do repeat inspections of uncracked fittings as
given in PART 2 at the times given in Table 2 of Paragraph 1.E., Compliance.
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PART 3 - ACCESS
1. On the left horizontal stabilizer, remove and keep access panels 335EB, 335FB (or 335EXB), and
335RB (or 335RBX) for access to the elevator actuator fittings.
2. On the right horizontal stabilizer, remove and keep access panels 345EB, 345FB (or 345EXB),
and 345RB (or 345RBX) for access to the elevator actuator fittings.
WARNING: YOU MUST PREVENT ALL POSSIBLE OPERATION OF THE HORIZONTAL STABILIZER
WHEN YOU WORK ON OR NEAR IT. THE HORIZONTAL STABILIZER MOVES QUICKLY
AND WITH FORCE. IF THE STABILIZER MOVES WHEN PERSONS ARE IN THE
TORSION BOX COMPARTMENT OR NEAR THE STABILIZER, YOU CAN CAUSE
INJURY TO THEM.
WARNING: MAKE SURE THAT PERSONNEL AND EQUIPMENT ARE CLEAR OF THE ELEVATOR
SURFACES BEFORE YOU REMOVE HYDRAULIC PRESSURE TO THE PCUS. WHEN
YOU REMOVE HYDRAULIC PRESSURE, THE SURFACE WILL LOWER SLOWLY.
ACCIDENTAL MOVEMENT OF ELEVATOR SURFACES CAN CAUSE INJURIES TO
PERSONNEL AND DAMAGE TO EQUIPMENT.
3. Refer to one of the following methods as an accepted procedure to prevent all possible operation
of the horizontal stabilizer and the elevator assembly:
NOTE: The procedure that follows is from 777 AMM 27-31-09.
a. Do these steps to move the elevator up manually:
(1) Depressurize the hydraulic system and reservoir. Refer to 777 AMM 29-11-00 as an
accepted procedure.
(2) Operate the control column several times to remove the remaining hydraulic pressure.
(3) On the P61 panel, move the FLT CONTROL HYD VALVE POWER - TAIL switches to
the SHUT OFF position.
(4) Open these circuit breakers and install safety tags:
Left Power Management Panel, P110
NameNumberColRow
ELEV PCU RIB(BLK)/ROB(BYP)C2760927K
Power Supply Assembly Center, M24301
NameNumberColRow
ELEV PCUCBA7-C7A
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Power Supply Assembly Left, M24101
NameNumberColRow
ELEV PCU LIB (BLK) LOB (BYP)CBA7-L7A
Power Supply Assembly Right, M24201
NameNumberColRow
ELEV PCUCBA7-R7A
(5) Operate the manual bypass valve on the two elevator Power Control Units (PCUs):
(a) Install the elevator PCU bypass pin, SPL-1708, on the manual bypass valves on the
two elector PCUs.
(b) Push the trailing edge of the elevator up.
NOTE: The elevator will only move slowly because of the resistance in the PCUs.
(6) Install the rudder and elevator power control unit lock, SPL-1712, on one of the elevator
PCUs.
(7) Remove the elevator PCU bypass pin, SPL-1708, from the manual bypass valves.
CAUTION: BEFORE YOU USE THIS PROCEDURE, MAKE SURE THAT THERE IS NO LOCK
INSTALLED ON ANY OF THE ELEVATOR PCUS. THE PCUS CAN BE DAMAGED
IF HYDRAULIC POWER IS SUPPLIED WHEN THE LOCKS ARE INSTALLED ON
THEM.
b. Do these steps to move the elevator up with hydraulic power:
(1) Make sure the PRIMARY FLIGHT COMPUTER switch (on the overhead panel, P5) is in
the AUTO position.
(2) Move and hold the Captain's or the First Officer's control column full aft to put the elevators
in the up position.
(3) Open these circuit breakers and install safety tags:
Left Power Management Panel, P110
NameNumberColRow
ELEV PCU RIB(BLK)/ROB(BYP)C2760927K
Power Supply Assembly Center, M24301
NameNumberColRow
ELEV PCUCBA7-C7A
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Power Supply Assembly Left, M24101
NameNumberColRow
ELEV PCU LIB (BLK) LOB (BYP)CBA7-L7A
Power Supply Assembly Right, M24201
NameNumberColRow
ELEV PCUCBA7-R7A
(4) On the P61 panel, move the FLT CONTROL HYD VALVE POWER - TAIL switches to
the SHUT OFF position.
(5) Depressurize the hydraulic system and reservoir. Refer to 777 AMM 29-11-00 as an
accepted procedure.
(6) Operate the control column several times to remove the remaining hydraulic pressure.
(7) Release the control column.
(8) Make sure that there is no elevator movement.
WARNING: MAKE SURE THE CIRCUIT BREAKERS FOR THE PCUS ARE OPEN AND
HYDRAULIC POWER FOR THE ELEVATOR PCUS IS REMOVED BEFORE
YOU INSTALL THE SAFETY LOCKS. IF THE CIRCUIT BREAKERS FOR THE
PCUS ARE CLOSED, THE ELEVATOR CAN FALL WHILE YOU INSTALL THE
SAFETY LOCKS. IF HYDRAULIC POWER FOR THE PCUS IS ON, THE
ELEVATOR CAN MOVE DOWN VERY FAST WHILE YOU INSTALL THE
SAFETY LOCKS. THIS CAN CAUSE INJURY TO PERSONS AND DAMAGE
EQUIPMENT.
(9) Install the rudder and elevator power control unit lock, SPL-1712, on one of the elevator
PCUs.
PART 4 - FITTING REPLACEMENT
1. Remove the affected elevator. Refer to 777 AMM 27-31-10 as an accepted procedure.
2. Group 1:
Replace any cracked fitting with a new fitting of the same part number as given in CMM 55-20-23
or an approved optional part number.
3. Group 2:
Replace any cracked fitting with a new fitting of the same part number as given in CMM 55-20-24
or an approved optional part number.
4. Install the elevator. Refer to 777 AMM 27-31-10 as an accepted procedure.
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PART 5 - RESTORE ACCESS
1. Refer to the following steps an accepted procedure to restore access:
NOTE: These steps are from 777 AMM 27-31-09.
a. Remove the rudder and elevator power control unit lock, SPL-1712.
b. Remove the safety tags and close these circuit breakers:
Left Power Management Panel, P110
NameNumberColRow
ELEV PCU RIB(BLK)/ROB(BYP)C2760927K
Power Supply Assembly Center, M24301
NameNumberColRow
ELEV PCUCBA7-C7A
Power Supply Assembly Left, M24101
NameNumberColRow
ELEV PCU LIB (BLK) LOB (BYP)CBA7-L7A
Power Supply Assembly Right, M24201
NameNumberColRow
ELEV PCUCBA7-R7A
c. Pressurize the main hydraulic system. Refer to 777 AMM 29-11-00 as an accepted procedure.
d. On the P61 panel, move the FLT CONTROL HYD POWER - TAIL switches to the NORM
position.
e. Fill the hydraulic reservoir as needed. Refer to 777 AMM 12-12-01 as an accepted procedure.
2. Install the access panels that were removed for access to the elevator actuator fittings.
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BOEING SERVICE BULLETIN 777-55A0015
SEE A
SEE ®
ELEV
STA
194.79
ELEV
STA
169.79
- SEE C
SEE C
> FWD
LEFT ELEVATOR ASSEMBLY
1350109
FIGURE 1: ELEVATOR ACTUATOR FITTING INITIAL INSPECTION
(SHEET 1 OF 4)
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### Page 30

FIGURE 1: ELEVATOR ACTUATOR FITTING INITIAL INSPECTION
(SHEET 2 OF 4)
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BOEING SERVICE BULLETIN 777-55A0015
1.0
(TYPICAL)
UPPER FLANGE
(TYPICAL, 2 EDGE
LOCATIONS PER FITTING)
LOWER FLANGE
SEE O
FWD  TYPICAL ACTUATOR FITTING
FOUR LOCATIONS PER AIRPLANE
(TYPICAL, 8 RADIUS
LOCATIONS PER FITTING)
0.5 (TYPICAL,  8 LOCATIONS  FWD  SHOWN, UPPER FLANGE  LOWER FLANGE OF FITTING  1454300
SIMILAR
FIGURE 1: ELEVATOR ACTUATOR FITTING INITIAL INSPECTION
(SHEET 3 OF 4)
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### Page 32

The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
number shown below is the number of areas affected for each actuator fitting. There are a total of four affected
actuator fittings on each airplane.
MORE DATAQTYIDENTIFICATIONNAMETASKSTEP
For cracks at locations where the
fitting transitions into the upper
and lower flanges. Use surface
HFEC, as given in 777 NDT,
Part 6, 51-00-01, Procedure 1 or
2 or dye penetrant as given in
SOPM 20-20-02.
8-Actuator FittingInspect1
For cracks at the fitting edge.
Use surface HFEC, as given in
777 NDT, Part 6, 51-00-01, Pro-
cedure 1 or 2 or dye penetrant
as given in SOPM 20-20-02.
2-Actuator FittingInspect2
FIGURE 1: ELEVATOR ACTUATOR FITTING INITIAL INSPECTION
(SHEET 4 OF 4)
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BOEING SERVICE BULLETIN 777-55A0015
SEE A
SEE ®
ELEV
STA
194.79
ELEV
STA
169.79
- SEE C
SEE C
• FWD
LEFT ELEVATOR ASSEMBLY
1361642
FIGURE 2: ELEVATOR ACTUATOR FITTING REPEAT INSPECTION
(SHEET 1 OF 4)
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### Page 34

FIGURE 2: ELEVATOR ACTUATOR FITTING REPEAT INSPECTION
(SHEET 2 OF 4)
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BOEING SERVICE BULLETIN 777-55A0015
1.0
(TYPICAL)
UPPER FLANGE
) (TYPICAL, 2 EDGE
LOCATIONS PER FITTING)
LOWER FLANGE
SEE O
FWD  TYPICAL ACTUATOR FITTING
FOUR LOCATIONS PER AIRPLANE
(TYPICAL, 8 RADIUS
LOCATIONS PER FITTING)
0.5 (TYPICAL,  LOWER FLANGE OF FITTING
8 LOCATIONS  FWD  SHOWN, UPPER FLANGE  1454342
SIMILAR
FIGURE 2: ELEVATOR ACTUATOR FITTING REPEAT INSPECTION
(SHEET 3 OF 4)
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### Page 36

The step numbers shown below agree with the numbers shown in the circle symbols in the figure. The QTY
number shown below is the number of areas affected for each actuator fitting. There are a total of four affected
actuator fittings on each airplane.
MORE DATAQTYIDENTIFICATIONNAMETASKSTEP
For cracks at locations where the
fitting transitions into the upper
and lower flanges. Use surface
HFEC as given in 777 NDT, Part
6, 51-00-01, Procedure 1 or 2,
dye penetrant as given in SOPM
20-20-02, or a detailed inspec-
tion
8-Actuator FittingInspect1
For cracks at the fitting edge.
Use surface HFEC, as given in
777 NDT, Part 6, 51-00-01, Pro-
cedure 1 or 2 or dye penetrant
as given in SOPM 20-20-02.
2-Actuator FittingInspect2
FIGURE 2: ELEVATOR ACTUATOR FITTING REPEAT INSPECTION
(SHEET 4 OF 4)
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