# Boeing Service Bulletin A3515: U.S. DOT/FAA - Boeing Service Bulletin A3515, from page 37

- Rights: © The Boeing Company. Filed by the FAA in regulations.gov docket FAA-2011-1250; AD 2012-17-13 incorporates this document by reference. Not covered by OpenAirDocs’ CC0 dedication.
- Document: [Boeing Service Bulletin A3515](https://openairdocs.org/service-documents/boeing/a3515.md)
- Title as filed: U.S. DOT/FAA - Boeing Service Bulletin A3515
- Pages: 41
- PDF: https://openairdocs.org/files/sha256/10/24/1024e89f4f72ffdcf6786513a656030160d50edaa87eac5651bfff1e7c5b6aad
- Page: https://openairdocs.org/service-documents/boeing/a3515/file/1024e89f4f72

## Text

Each page's text from the PDF; open the PDF at a page with #page=N.

### Page 37

FIGURE 3: HORIZONTAL STABILIZER - REAR SPAR - UPPER INBOARD CHORD - FORWARD SKIN 
FLANGE - STABILIZER STATION 92.55 TO STABILIZER STATION 182.55 - INSPECTION
December 19, 2007
A3515
BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 37 of 41
BOEING SERVICE BULLETIN A3515
ALERT                                                                                                    ALERT
 
 
FIGURE  3: HORIZONTAL STABILIZER - REAR SPAR - UPPER INBOARD CHORD - FORWARD SKIN 
FLANGE - STABILIZER STATION 92.55 TO STABILIZER STATION 182.55 - INSPECTION
The step numbers shown below agree with the numbers shown in the circle symbols in the figure. 
STEP TASK NAME IDENTIFICATION QTY MORE DATA
1 Inspect Forward Skin Flange - 2 (a)
(a) Do a Low Frequency Eddy Current (LFEC) inspection of the left and right side horizontal stabilizer rear 
spar upper inboard chord forward skin flange between stabilizer station 92.55 and 182.55 for any cracking. 
Refer to 707, 720 NDT, Part 6, 55-10-07, Figure 8 as an accepted procedure.
A
A
BALANCE BAY
PANEL NO.2FWD
INBD
UPPER CHORD
REAR SPAR
PANEL NO.3
BALANCE BAY
RIGHT OPPOSITE
LEFT HORIZONTAL STABILIZER UPPER SURFACE SHOWN,
A-A
173.55
STAB STA
1
INSPAR SKIN
182.55
STAB STA
UPPER 92.55
STAB STA
496279
(SHEET 1 OF 1)

### Page 38

FIGURE 4: HORIZONTAL STABILIZER - REAR SPAR - LOWER OUTBOARD CHORD - FORWARD SKIN 
FLANGE - STABILIZER STATION 182.55 TO STABILIZER STATION 272.55 - INSPECTION
December 19, 2007
A3515
BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 38 of 41
BOEING SERVICE BULLETIN A3515
ALERT                                                                                                    ALERT
 
 
FIGURE  4: HORIZONTAL STABILIZER - REAR SPAR - LOWER OUTBOARD CHORD - FORWARD SKIN 
FLANGE - STABILIZER STATION 182.55 TO STABILIZER STATION 272.55 - INSPECTION
The step numbers shown below agree with the numbers shown in the circle symbols in the figure. 
STEP TASK NAME IDENTIFICATION QTY MORE DATA
1 Inspect Forward Skin Flange - 2 (a)
(a) Do a Low Frequency Eddy Current (LFEC) inspection of the left and right side horizontal stabilizer rear 
spar lower outboard chord forward skin flange between stabilizer station 182.55 and 272.55 for any cracking. 
Refer to 707, 720 NDT, Part 6, 55-10-07, Figure 8 as an accepted procedure.
A
A
FWD
INBD
LOWER CHORD
REAR SPAR
LEFT HORIZONTAL STABILIZER LOWER SURFACE SHOWN,
RIGHT OPPOSITE
A-A
1
LOWER
INSPAR SKIN
182.55
STAB STA
263.55
STAB STA272.55STAB STA
496285
(SHEET 1 OF 1)

### Page 39

FIGURE 5: HORIZONTAL STABILIZER - REAR SPAR - LOWER INBOARD CHORD - FORWARD SKIN 
FLANGE - STABILIZER STATION 92.55 TO STABILIZER STATION 182.55 - INSPECTION
December 19, 2007
A3515
BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 39 of 41
BOEING SERVICE BULLETIN A3515
ALERT                                                                                                    ALERT
 
 
FIGURE  5: HORIZONTAL STABILIZER - REAR SPAR - LOWER INBOARD CHORD - FORWARD SKIN 
FLANGE - STABILIZER STATION 92.55 TO STABILIZER STATION 182.55 - INSPECTION
The step numbers shown below agree with the numbers shown in the circle symbols in the figure. 
STEP TASK NAME IDENTIFICATION QTY MORE DATA
1 Inspect Forward Skin Flange - 2 (a) (b)
(a) Do a Low Frequency Eddy Current (LFEC) inspection of the left and right side horizontal stabilizer rear 
spar lower inboard chord forward skin flange between stabilizer station 92.55 and 182.55 for any cracking.
Refer to 707, 720 NDT, Part 6, 55-10-07, Figure 8 as an accepted procedure.
(b) Exclude inspection of areas not accessible due to interference with any vortex generators mounted on 
the lower surface. However, if any cracks are found at any of the first six (6) inspectable fasteners on either 
side of the vortex generator, remove the vortex generator and inspect all fastener locations.
A
A
LOWER CHORD
REAR SPAR
INBD
FWD
1
LOWER
INSPAR SKIN
92.55
STAB STA
173.55
STAB STA
182.55
STAB STA
LEFT HORIZONTAL STABILIZER LOWER SURFACE SHOWN,
A-A
RIGHT OPPOSITE
496290
(SHEET 1 OF 1)

### Page 40

FIGURE 6: HORIZONTAL STABILIZER - REAR SPAR - LOWER INBOARD CHORD - FORWARD SKIN 
FLANGE - STABILIZER STATION -13.179 TO STABILIZER STATION 92.55 - INSPECTION
December 19, 2007
A3515
BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 40 of 41
BOEING SERVICE BULLETIN A3515
ALERT                                                                                                    ALERT
 
 
FIGURE  6: HORIZONTAL STABILIZER - REAR SPAR - LOWER INBOARD CHORD - FORWARD SKIN 
FLANGE - STABILIZER STATION -13.179 TO STABILIZER STATION 92.55 - INSPECTION
The step numbers shown below agree with the numbers shown in the circle symbols in the figure. 
STEP TASK NAME IDENTIFICATION QTY MORE DATA
1 Inspect Forward Skin Flange - 2 (a) (b)
(a) Do a Low Frequency Eddy Current (LFEC) inspection of the left and right side horizontal stabilizer rear 
spar lower inboard chord forward skin flange between stabilizer station -13.179 and 92.55 for any cracking. 
Refer to 707, 720 NDT, Part 6, 55-10-07, Figure 8 as an accepted procedure.
(b) Exclude inspection of areas not accessible due to interference with any vortex generators mounted on 
the lower surface. However, if any cracks are found at any of the first six (6) inspectable fasteners on either 
side of the vortex generator, remove the vortex generator and inspect all fastener locations.
A
A
LOWER CHORD
REAR SPAR
INBD
FWD
STAB STA
-13.1791
STAB STA
92.55
LOWER
INSPAR SKIN
STAB STA
83.55
LEFT HORIZONTAL STABILIZER LOWER SURFACE SHOWN,
A-A
RIGHT OPPOSITE
496349
(SHEET 1 OF 1)

### Page 41

APPENDIX A: CONFIGURATION VERIFICATION - INSPECTION RESULTS FORM - MATERIAL DATA
December 19, 2007
A3515
BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 41 of 41
BOEING SERVICE BULLETIN A3515
ALERT                                                                                                    ALERT
 
 
APPENDIX  A: CONFIGURATION VERIFICATION - INSPECTION RESULTS FORM - MATERIAL DATA
AIRPLANE REGISTRY: FLIGHT HOURS: FLIGHT CYCLES:
LEFT SIDE Horizontal Stabilizer
Stabilizer Part Number (a): Stabilizer Serial Number (a):
Spar Chord 
Segment
Location Spar Chord Material (b):
(from Part 2 - Configuration Check)
Upper Inboard Side of Body to SSTA 182.55
Lower Inboard Side of Body to SSTA 182.55
Upper Outboard SSTA 182.55 to Stabilizer Tip
Lower Outboard SSTA 182.55 to Stabilizer Tip
RIGHT SIDE Horizontal Stabilizer
Stabilizer Part Number (a): Stabilizer Serial Number (a):
Spar Chord 
Segment
Location Spar Chord Material (b)
(from Part 2 - Configuration Check)
Upper Inboard Side of Body to SSTA 182.55
Lower Inboard Side of Body to SSTA 182.55
Upper Outboard SSTA 182.55 to Stabilizer Tip
Lower Outboard SSTA 182.55 to Stabilizer Tip
(a) Record the horizontal stabilizer part number and serial number as recorded on the data 
plate.
(b) Record spar chord material, 7079-T6 or 7075-T73511, as determined from maintenance 
record review, or electrical conductivity test. For the electrical conductivity test refer to 
707 Non-Destructive Testing (NDT) Manual D6-48023 Part 6, 51-00-00, Figure 20, dated 
April 5, 2004, and Boeing Process Specification BAC5946, Table I, Page 12, Revision 
(AA) dated July 9, 2001. 
Comments:

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