# Bombardier Service Bulletin 700-1A11-27-034

Copy: Revision 04 ("SB 700-1A11-27-034-rev04"), 25 pages: PDF https://openairdocs.org/files/sha256/25/53/2553e1f699df29b2a3986c6c068c3016c1f1dd0adea449d45e8817907fc0f217; text https://openairdocs.org/service-documents/bombardier/700-1a11-27-034/file/2553e1f699df.md. Rights: © Bombardier Inc. Filed by the FAA in regulations.gov docket FAA-2015-0676; AD 2015-17-05 incorporates this document by reference. Not covered by OpenAirDocs’ CC0 dedication.

## Details

- Manufacturer: [Bombardier](https://openairdocs.org/service-documents/bombardier.md)
- Type: Service bulletin (Service Bulletin)
- Number: 700-1A11-27-034
- Latest revision known: 700-1A11-27-034, Revision 04, dated September 4, 2014 (OpenAirDocs)
- Page: https://openairdocs.org/service-documents/bombardier/700-1a11-27-034

## ADs that cite it (1) (OpenAirDocs)

Newest first, with the revision each names, as OpenAirDocs read it from the AD's text.

- [AD 2015-17-05](https://openairdocs.org/ad/2015-17-05.md), effective Sep 29, 2015: Revisions 01, 02 and 04

Also cited in [1 proposed AD](https://openairdocs.org/service-documents/bombardier/700-1a11-27-034/proposed.md).

## Text (25 pages)

Rights: © Bombardier Inc. Filed by the FAA in regulations.gov docket FAA-2015-0676; AD 2015-17-05 incorporates this document by reference. Not covered by OpenAirDocs’ CC0 dedication. Each page's text from the PDF; open the PDF at a page with #page=N.

### Page 1

700-1A11-27-034  
 Page 1 of 1 
SERVICE BULLETIN 
REVISION TRANSMITTAL SHEET 
MODEL BD-700-1A11 (BD-700) 
Discard the Revision 02 of this Service Bulletin dated Jun 27/2014 and the  
Information Sheet dated Jul 31/2014 and replace in its entirety with this Revision 04 
 
 
Service Bulletin No. 700-1A11-27-034
Date of Basic Issue Ma r 05/2012
Revision No. 01 Dated Jul 16 /2012
Revision No. 02 Dated Jun 17 /2014
 
Revision No.  03 Dated Jul 28 /2014
  
Revision No.  04 Dated Se p 04/2014
 
For action applicable to aircraft on which the Basic Issue of this Service Bulletin 
was done, refer to the retroactive action box on Page 1 of this Service Bulletin. 
This revision is issued to: 
1. Add, in the Retroactive Action Box, a statement to clarify no action is needed if  
Rev 01 or Rev 02 of Service Bulletin was done. 
2. Add, in the Planning Information, Note 3. 
3. Revise, in Paragraph 1.F., Manpower, the man-hours statements for PART A and 
PART B, for clarification. 
4. Add, in Paragraph 1.F., Manpower, a NO TE to clarify the number of man-hours 
needed to perform re-identification.  
5. Revise, in Paragraph 1.K., TCCA Airwor thiness directive, from (Pending) to  
CF-2014-23. 
6. Change, in Paragraph 2.C (1) step (c), nomi nal diameter value, from 0.165 in to  
0.165 in (4.2 mm). 
7. Make miscellaneous minor changes, as necessary, with no change of context.

### Page 2

Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 1 of 1 
SERVICE BULLETIN SUMMARY 
This Service Bulletin is available at: 
www.cic.bombardier.com 
MODEL BD-700-1A11 (BD-700) 
ATA 27-11 
FLIGHT CONTROLS 
ICA – MODIFICATION – AILERON CONTROL SYSTEM –  
INSTALLATION OF COVER FOR NO. 1 AILERON PULLEY 
The information below is provided for your reference.  For full details, please 
see corresponding paragraph contained within this bulletin. 
RECOMMENDED
SPECIFIED TIME COMPLIANCE 
COMPLIANCE TIME 
Within 24 months of SB release 
date (Basic Issue) 
EFFECTIVITY: A/C Serial No. 9127 to 9383, 9389 to 9400, 9404 to 9431 and 9998 
MANPOWER: Part A:  5 man-hours 
Part B:  9 man-hours 
CONTINUED AIRWORTHINESS (CAW)  
FLEET CAMPAIGN 
YES  NO  
TLMC, CH 5 AFFECTED YES  NO  
KITS and/or PARTS YES  NO  
TOOLING/GSE YES  NO  
PLANNING INFORMATION:  See important 
information at the start of Paragraph 1. YES  NO  
DEDICATED SCHEDULE YES  NO  
PREREQUISITE SERVICE BULLETINS: N/A 
NOTE: This Service Bulletin includes Instructions for Continued Airworthiness (ICA).  
Refer to Paragraph 1 (Planning Information) and Paragraph 1.D. (Compliance) 
for details. 
To place an order for parts or kits, please call Bombardier Aerospace Parts Services at: 
514-855-2999 or 1-866-538-1247

### Page 3

Refer to applicable governmental agency regulations and requirements and make sure that the work described in this 
Service Bulletin is performed in compliance with manufacturer’s recommendations and/or acceptable industry standards. 
This document is proprietary to Bombardier Inc. and/or its affiliates and may not be reproduced or copied in any form or 
by any means without the prior written consent of Bombardier Inc. and/or its affiliates. 
© 2012-2014 Bombardier Inc.  All rights reserved 
Learjet, Challenger, Global, are registered trademarks of Bombardier Inc. or its subsidiaries. 
Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 1 of 20 
SERVICE BULLETIN 
This Service Bulletin is available at: 
www.cic.bombardier.com 
MODEL BD-700-1A11 (BD-700)  
ATA 27-11 
FLIGHT CONTROLS 
ICA – MODIFICATION – AILERON CONTROL SYSTEM –  
INSTALLATION OF COVER FOR NO.1 AILERON PULLEY 
 
RETROACTIVE ACTION 
NO ACTION IS NECESSARY IF REV. 01 OR REV. 02 OF THIS SERVICE BULLETIN 
WAS DONE. 
THE ACTIONS THAT FOLLOW ARE RECOMMENDED FOR AIRCRAFT ON WHICH 
THE BASIC ISSUE OF THIS SERVICE BULLETIN WAS DONE:  
(1) Do PART A of this Service Bulletin. 
(2) For aircraft which were covered by SRPSA, as mentioned in Table 2 of Paragraph 
1.A., operators have to do only the re-identification of the over wing panels  
GS297-0024-X, at their earliest convenience.  Refer to PART A,  
Paragraph 2.B. (2)(g). 
1. PLANNING INFORMATION 
NOTES: 1. Aircraft that incorporate this Service Bulletin do not have to do the  
SB A700-1A11-57-011. 
 2. This Service Bulletin includes Inst ructions for Continued Airworthiness 
(ICA).  It is recommended that this Service Bulletin be accomplished by 
the specified time compliance stated in Paragraph 1.D. 
 3. Revision 03 of Service Bulletin 700-1A11-27-034 was issued in error.

### Page 4

MODEL BD-700-1A11 (BD-700) 
Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 2 of 20 
A.  Effectivity 
BD-700-1A11 aircraft, Serial No. 9127 to 9383, 9389 to 9400, 9404 to 9431  
and 9998. 
The intent of this Service Bulletin was met on the aircraft that follow with the Service 
Requests for Product Support Action (SRPSA) listed in the table that follows: 
AIRCRAFT SERIAL NO. DRAWING SRPSA NO. 
9305 KGD419-9000 Rev E 12580 
9224 KGD419-9000 Rev E 12560 
9431 KGD419-9000 Rev E 43066 
Table 1 
The PART A of this Service Bulletin was met (except for the re-identification, 
Paragraph 2.B. (2)(g)) on the aircraft that follow with the incorporation of the 
Service Non-Incorporated Engineering Orders (SNIEO) or Service Requests for 
Product Support Action (SRPSA) listed in the table that follows: 
AIRCRAFT SERIAL NO. DRAWING  SNIEO NO. SRPSA NO. 
9424 SNIEO – S05 44397 
9168 SNIEO – S01 43335 
Table 2 
NOTES: 1. Operators which were covered by SRPSAs as listed in Table 2 
above, must do only the re-identification of the over wing panels  
GS297-0024-X.  Refer to PART B, Paragraph 2.B. (2)(g). 
 2. The instructions given in this Service Bulletin are only applicable to  
the systems and parts installed at the time of delivery of the aircraft  
or as changed by Bombardier Aerospace Service Bulletin(s).   
Before you do this bulletin, examine all STC, STA or equivalent  
action changes to make sure that this bulletin can be completed. 
For all other aircraft, do Part B of this Service Bulletin.

### Page 5

MODEL BD-700-1A11 (BD-700) 
Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 3 of 20 
B. Reason 
An operator reported that soon after reaching 37,000 feet altitude, following 
departure under heavy rain, an "AP TRIM IS RWD" CAS message was posted.  
The pilot leveled at 41,000 feet altitude with autopilot disengaged and using 
normal force, the pilot could not turn the control wheel.  Following the AFM 
procedures for Aileron System Jammed, the flight crew was able to break the 
control wheel free.  During the subsequent descent it was noted that the control 
wheel became progressively easier to turn and the flight crew regained normal 
control of the ailerons as descent continued. The aircraft landed uneventfully.   
Investigation revealed that this was caused by water collecting on top of the 
aileron pulley array in the MLG wheel well and subsequently freezing.   
This Service Bulletin installs a cover around the #1 aileron pulley to prevent  
water from collecting and freezing on top of the pulley.   
C. Description 
This Service Bulletin gives instructions in  
PART A (for aircraft which the Basic Issue of this Service Bulletin was 
incorporated) to: 
– Get access to the aileron pulleys at W.STA 56.00,  
– Make sure that you get the minimum clearance between the top cover pulley 
and the radius of over wing panel, 
– If required, remove the aileron top pulle y covers, and trim the edge of the over 
wing panel to get the required clearance, and 
– Do the operational test of aileron cont rol system to make sure that the system 
operates correctly.   
PART B (for aircraft which the Basic Issue of this Service Bulletin was not 
incorporated) to: 
– Get access to the aileron pulleys at W.STA 56.00, 
– Do the modification to rib GM131-1101, 
– Install the aileron pulley covers, and 
– Do the operational test of aileron cont rol system to make sure that the system 
operates correctly.   
D. Compliance 
Recommended within 24 months from this Service Bulletin release date  
(Basic Issue).   
NOTE: This Service Bulletin contains Inst ructions for Continued Airworthiness 
(ICA).  Failure to comply with the SB within the specified time compliance 
stated in this paragraph could result in the issuance of an AD by 
regulatory authorities.

### Page 6

MODEL BD-700-1A11 (BD-700) 
Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 4 of 20 
E. Approval 
The technical content of this Service Bulletin has been approved under the 
authority of Transport Canada Civil Aviation (TCCA) Design Approval 
Organization (DAO) No. DAO #93-Q-02. 
NOTES: 1. The technical content of this Service Bulletin is accepted by the  
FAA under the Canada/USA bilateral Aviation Safety Agreement. 
2. The technical content of this Service Bulletin is accepted by the  
JAA and by EASA in accordance with established procedures.   
F. Manpower 
NOTES: 1. The man-hours given are estimates to help you schedule the tasks  
given in this bulletin.  The estimates are for direct labor performed by  
an experienced crew and do not include the time for familiarization, 
planning, aircraft preparation in hangar such as towing and 
positioning of scaffolds, removal of interior furnishings, repainting, 
supervision and inspection.   
For more information related to the manpower estimates, refer to  
SB 700-1A11-00-002.   
2. This Service Bulletin may require consumable materials that have 
specific curing times (refer to Paragraph 3).  The accumulated curing 
time is not included in the labor estimates and should be considered 
for planning purposes before you schedule this Service Bulletin.   
1 man-hour is necessary to do the re-identification for aircraft listed in Table 2 
(Retroactive Action). 
5 man-hours are necessary to do PART A of this Service Bulletin for aircraft on  
which the Basic Issue or Table 1 of this Service Bulletin was incorporated.  
NOTE:  The man-hour necessary to do the retroactive action listed above is at no 
cost. 
9 man-hours are necessary to do PART B of this Service Bulletin for aircraft on  
which the Basic Issue of this Service Bulletin was not incorporated.  
The labor required to do PART B of this Service Bulletin is at no cost if: 
(i) the work is done at Bombardier Business Aviation Services (BBAS) 
or Authorized Service Facilities (ASF), and 
(ii) this Service Bulletin is scheduled in less than 24 months from its 
release date (Basic Issue).

### Page 7

MODEL BD-700-1A11 (BD-700) 
Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 5 of 20 
G. Material - Cost and Availability 
Kit 700K27-076 is necessary to do this modification. 
KIT NO. PRICE 
700K27-076 Please contact Bombardier 
Aerospace Parts Services, in 
Montreal, for delivery lead times and 
confirmation of prices. 
Sufficient kits will be kept for the estimated amount of orders.  
This kit is available at no cost if a no-charge purchase order is sent to  
Bombardier Aerospace in less than 24 months from this Service Bulletin  
release date (Basic Issue). 
During or after the above free period, Smart Parts Plus does not pay for the kit.   
H. Tooling 
No equipment or special tools are necessary.  
I. Weight and Balance 
WEIGHT MOMENT 
+1.04 pounds (0.472 kg) +787.5 pound-inches (9.07 kgm) 
J. Electrical Load Data 
No change. 
K. References 
– Bombardier Aerospace, Modification Summary, R700T400358, Rev. F1. 
– Bombardier Aerospace, Kit Drawing KGD419-9000, Rev. E. 
– Global 5000 BD-700-1A11 Aircraft Maintenanc e Manual (AMM), Chapters 6, 24,  
27 and 53. 
– Global 5000 BD-700-1A11 Aircraft Illustrat ed Parts Catalog (AIPC), Chapters  
27 and 53. 
– Global 5000 BD-700-1A11 Structural Repair Manual (SRM), Chapter 51. 
– Global 5000 BD-700 Standard Practice s Manual (SPM), Chapter 53. 
– TCCA Airworthiness Directive CF-2014-23. 
L. Other Publications Affected 
None.

### Page 8

MODEL BD-700-1A11 (BD-700) 
Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 6 of 20 
M. Equivalent Service Bulletins 
– For the Global Express and Global Express XRS BD-700-1A10 aircraft, use  
SB 700-27-076. 
– For the Global 6000 BD-700-1A10 aircraft, use SB 700-27-6004. 
– For the Global 5000 BD-700-1A11 Featuri ng Global Vision Flight Deck aircraft, 
use SB 700-27-5004. 
2. ACCOMPLISHMENT INSTRUCTIONS 
NOTES: 1. All TASKs given in the procedures that follow are from the Global 5000 
BD-700-1A11 Aircraft Maintenance Manual (AMM) unless otherwise 
specified. 
2. All references made to zones, access panels and/or doors, are from  
the Global 5000 BD-700-1A11 Aircraft Maintenance Manual, Chapter 6. 
A. Aircraft Setup 
(1) Obey all the electrical/electronic safety precautions. Refer to  
TASK 24-00-00-910-801. 
(2) Obey all the flight control safety pr ecautions. Refer to TASK 27-00-00-910-801.   
(3) Connect electrical power to the aircraft. Refer to TASK 24-00-00-861-801.   
(4) Set the FLAP/SLAT control lever to the 30 degree position.   
NOTE: Make sure that the flaps extend fully.   
(5) Set the circuit breakers that follo w to OUT (on aircraft pre SB 700-24-045)  
or LOCKED (on aircraft, Serial No. 9123 and subsequent or aircraft post  
SB 700-24-045) (refer to TASK 24-00-00-863-801): 
SYSTEM NAME CIRCUIT BREAKER NAME BUS NAME 
SLAT/FLAP PWR 1 G9 AC BUS 1 
SLAT/FLAP PWR 2 E2 AC ESS BUS 
(6) Remove the electrical power from t he aircraft. Refer to TASK 24-00-00-861-802. 
(7) Install the applicable warning placar ds on the control wheels and the aileron 
control surfaces.   
(8) Remove the shields Part No. GM597-4810-25/-43/-55 and  
GM597-4810-26/-44/-56.  Refer to drawing KGD419-9000.   
(9) Remove the MLG wheel bin aft panels, items 135 and 140.  Refer to  
AIPC 53-30-01 and to TASK 53-30-01-000-801.

### Page 9

MODEL BD-700-1A11 (BD-700) 
Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 7 of 20 
B. PART A – Inspection and Rework 
(1) For operators which incorporated the Ba sic Issue of this Service Bulletin, do 
the inspection and rework if required as follows: 
NOTE: The steps that follow are applicable to the left and right hand side 
installation. 
(a) Make sure that you have the s pecified clearance between the over wing 
panel, Part No. GS297-0024 and bracket, Part No. GM447-2551. 
Refer to Kit Drawing KGD419-9000, view N. 
(b) If you have the required clearance between the over wing panel, Part No. 
GS297-0024-X and bracket, Part No. GM447-2551, continue with 
Paragraph 2.E. (Close-out).  If you do not have the minimum clearance, 
continue with Paragraph 2.B.(2) below. 
(2) Do the rework of the over wing panel, Part No. GS297-0024-X, as follows: 
(a) Remove the top pulley cover. 
(b) Trim the over wing panel, Part No. GS297-0024-X to get the minimum 
clearance of 0.380 in (9.65 mm) between the top pulley cover and the over 
wing panel.  Refer to Kit Drawing KGD419-9000, Notes 26 and 27. 
NOTE: When you trim the over wing panel take precautions not to trim 
into the honeycomb core or damage the seal which is part of the 
over wing panel assembly. 
(c) Seal the trimmed edges of the over wing panel.  Refer to  
SRM Chapter 51-75-00. 
(d) Inspect and replace all sealant as required.  Refer to Kit Drawing 
KGD419-9000, Notes 14, 15 and SPM 53-23-00. 
(e) Install the top pulley cover, to the bottom pulley cover with items 8 and 9 
(refer to drawing KGD419-9000, view B-B).   
NOTE: 1. Make sure that you get a minimum clearance of 0.150 in  
(3.81 mm) between the flight control cables and pulley cover.  
Refer to Kit Drawing KGD419-9000, Note 25. 
 2. Make sure that you check the running torque for each 
fastener and add 4 to 6 lbf in (0.45 to 0.68 Nm) to obtain the 
final torque.  Apply the final torque to the fastener.   
(f) Replace the fillet seal between the top pulley cover and bracket  
GM447-2551, use PR1428 Class B, Type ½ sealant.   
Refer to SPM Chapter 51-23-00. 
(g) Use best shop practice and re-identify the over wing panels Part No. 
GS297-0024 as follows: 
(i) For the L/H side re-identify the over wing panel as KGD419-9000-5. 
(ii) For the R/H side re-identify t he over wing panel as KGD419-9000-6. 
(h) Continue with Paragraph 2.D. (Testing).

### Page 10

MODEL BD-700-1A11 (BD-700) 
Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 8 of 20 
C. PART B – Modification 
(1) For operators which have not incorpor ated the Basic Issue of this Service 
Bulletin, do the modification of the rib GM131-1101 and install the associated 
hardware as follows (refer to drawing KGD419-9000): 
(a) Temporarily install the top and bottom pulley cover to the rib.  Make  
sure that the covers do not interfere with pulley and cables.   
NOTE: Make sure that there is no lock wire installed to the aileron pulley 
guard pin.   
(b) Verify that the minimum clearance between cable and cover assy is 0.150 
in (3.8 mm) and the top pulley cover is located 0.180 in (4.6 mm) offset 
from bracket GM447-2551.  Mark off the position of the holes to the rib.   
NOTE: Use a spacer to get 0.180 in (4.6 mm) distance between the top 
pulley cover and bracket. 
(c) Drill two nominal diameter 0.165 in. (4 .2 mm) holes in the rib.  Make sure 
that the holes are free from burrs.   
(d) Install the nutplate, item 5, with rive ts, item 4.  Refer to SRM 51-42-08.   
NOTE: The orientation of the nutplates  are shown as reference only, 
each nutplate can be rotated about the axis of fastener hole to 
prevent fouling with the adjacent nutplate and with the chem-mill 
of rib GM131-1101.   
(e) Apply Alodine 1200 and primer to the reworked area.  Refer to SRM 
Chapter 51-01-04.   
(2) Make sure that there is the required clearance between wing panel  
GS297-0024 and bracket GM447-2551.  Trim, if necessary, and seal edges.  
Refer to drawing KGD419-9000, view ‘N’ and SRM Chapter 51-75-00. 
NOTE: When you trim the over wing panel take precautions not to trim into 
the honeycomb core or damage the seal which is part of the over 
wing panel assembly. 
(3) Install the pulley cover as follows (refer to KGD419-9000): 
(a) Install the bottom pulley cover, it ems 3 and 12, to the rib GM131-1101, 
with items 6 and 7.  Torque the nut from 14 to 16 lbf in (1.58 to 1.81 Nm).   
(b) Apply PR1428 Class B, Type ½ sealant into the channels of the top pulley  
covers items 2 and 11.  Remove any excess sealant.  Refer to view J-J.   
NOTE: Do not use PS 870, Type II sealant at this step.

### Page 11

MODEL BD-700-1A11 (BD-700) 
Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 9 of 20 
(c) Install the top pulley covers, items 2 and 11, to the bottom pulley covers 
with items 8 and 9 (refer to drawing KGD419-9000, view B-B).   
NOTES: 1. Make sure that you check the running torque for each 
fastener and add 4 to 6 lbf in (0.45 to 0.68 Nm) to obtain the 
final torque.  Apply the final torque to the fastener.   
2. Use PR1428 Class B, Type ½ and do fillet seal between top 
pulley cover and bracket GM447-2551.   
3. Use P/S 870, Type II sealant and seal gap between visor 
panel GM134-1110 and wing skin.  Refer to KGD419-9000 
section M-M.   
D. Testing 
(1) Remove the applicable warning plac ards from the control wheels and the 
aileron control surfaces.   
(2) Move the ailerons through their full range of travel and monitor the control 
cables and their components for smooth operation.   
NOTES: 1. Make sure that the cables are correctly installed in the aileron #1 
pulley grooves and that they do not interfere with the electrical 
cables and pulley cover.   
2. The minimum clearance between control cables and cover assy 
must be minimum 0.150 in (3.8 mm).   
3. Make sure that there is no s ealant in the grooves of pulleys or 
onto the aileron cables.   
E. Close-out 
(1) Install the shields Part  No. GM597-4810-25/-43/-55 and  
GM597-4810-26/-44/-56.   
(2) Install the MLG wheel bin aft panels, items 135 and 140.  Refer to  
AIPC 53-30-01 and to TASK 53-30-01-400-801. 
(3) Connect the electrical power to the airc raft.  Refer to TASK 24-00-00-861-801.   
(4) In the flight compartment, on the EM S CDU, set the circuit breakers that 
follow to IN (refer to TASK 24-00-00-863-802): 
SYSTEM NAME CIRCUIT BREAKER NAME BUS NAME 
SLAT/FLAP PWR 1 G9 AC BUS 1 
SLAT/FLAP PWR 2 E2 AC ESS BUS 
(5) Set the FLAP/SLAT control lever to the 0 degree position.   
NOTE: Make sure that the flaps retract fully.   
(6) Remove the electrical power from the aircraft.  Refer to TASK 24-00-00-861-802.   
(7) Remove all tools, equipment and unw anted materials from the aircraft.

### Page 12

MODEL BD-700-1A11 (BD-700) 
Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 10 of 20 
F. Recording 
You can do each PART of this Service Bulletin independently.  When any PART 
of this Service Bulletin is completed, make an entry in the aircraft log and send the 
attached Incorporation Notice to Bombardier Business Aircraft Customer Services 
(BBACS). 
In an effort to improve the quality of our technical communications, we are 
requesting your feedback.  Please take a moment to fill out our easy on-line 
Service Bulletin survey: 
http://csefeedback.aero.bombardier.com 
3. MATERIAL INFORMATION 
A. Kit 
Kit 700K27-076 is necessary to do this Service Bulletin and contains the parts that  
follow: 
NEW  
PART NO. 
QTY ITEM USED 
PART NO. 
INSTRUCTIONS - 
DISPOSITION 
B0205017AD3-3S 8 Rivet, Solid, CSK - - 
KGD419-9001-1 1 Top Pulley Cover Assy, LH - - 
KGD419-9001-2 1 Top Pulley Cover Assy, RH - - 
KGD419-9002-1 1 Bottom Pulley Cover Assy, LH - - 
KGD419-9002-2 1 Bottom Pulley Cover Assy, RH - - 
MS21051L08 4 Nut Plate - - 
NAS1149CN816R 4 Washer - - 
NAS1149CN832R 6 Washer - - 
NAS1801-08-6 6 Screw, Hex HD - - 
NAS623-2-3 4 Screw, Pan HD - - 
NOTES: 1. In case of discrepancy between this list and the “Service Bulletin Kit 
Parts List” contained in the respective kit, then the latter list prevails. 
2. The actual quantity for some of the hardware contained in the kit  
can be greater than the amount shown in the table as these items  
are supplied in prepackaged quantities.

### Page 13

MODEL BD-700-1A11 (BD-700) 
Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 11 of 20 
B. Parts 
No parts required.   
C. Material 
The materials that follow, or equivalent, are necessary to do this Service Bulletin.   
These can be purchased from a local supplier.  Bombardier Aerospace does not  
pay for these consumables. 
DESCRIPTION PART No./NAME SPECIFICATION QUANTITY SUPPLIER
(See Note)
Alodine 1200S MIL-C-81706 As 
Necessary 
Code: A 
Sealant 
CT : 30hrs 
PR1428 Class B, 
Type ½ 
- As 
Necessary 
Code: B 
Sealant  P/S 870,  
Type II 
MIL-PRF-81733 As 
necessary 
Code: B 
Primer - MIL-P-23377F 
Type I 
As 
Necessary 
Code: C 
Solvent Diestone DLS 
or 
Diestone HFP 
or 
HFE-71DA 
- As 
Necessary 
Code: D 
Structural 
Adhesive 
CT :8hrs 
or 
CT :24hrs 
 
 
Epocast 50A1/946
or 
Epocast 50A/9816 
- As 
Necessary 
Code: E 
Cloth, no lint - - As 
Necessary 
Code: F 
NOTES: 1. Refer to the table that follows for each supplier’s address listed by 
codes.   
2. The Curing Time (CT), if applicable, for each consumable material is 
indicated with the description of each product.   
3. At time of release of this Service Bulletin, the information on the 
supplier was valid and accurate.  In the event that this information 
has changed, the operator is encouraged to use the World Wide Web 
to find a local supplier.

### Page 14

MODEL BD-700-1A11 (BD-700) 
Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 12 of 20 
SUPPLIERS ADDRESSES BY CODES 
Code: A 
Henkel Corporation 
32100 Stephenson Highway 
Madison Heights, MI 48071 
USA 
Tel: (248)-583-9300 
Code: B 
PRC-Desoto International 
5676 Timberlea Blvd. 
Mississauga, Ontario 
Canada, L4W 4M6 
Tel.: (905) 629-7999 
 
Code: C 
Tempo Paint and Varnish Co. 
205 Fenmar Dr. 
Weston, Ontario 
M9L 2X4 
Canada 
Tel.: (416) 746-2233 
Code: D 
MagChem Inc 
1271 Ampere 
Boucherville, Que. 
Canada, J4B 5Z5 
Tel.: (450) 655-1344 
or 
3M Product Information Center 
3M Center, 
Building 0304-01-01 
St. Paul, MN 55144-1000 
U.S.A. 
Tel.: 1-888-364-3577 
Fax: 1-800-713-6329 
Code: E 
Huntsman Corporation. 
10003 Woodloch Forest Drive 
 The Woodlands, Texas 77380 
USA 
Tel.: 1 281 719 6000 
Fax :1 281-719 6416 
Code: F 
Commercially Available 
D. Publications 
No publications required.

### Page 15

MODEL BD-700-1A11 (BD-700) 
PL KGD419-9000 – Kit – #1 Aileron Pulley Cover Installation  
(Sheet 1 of 3, Rev. E) 
Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 13 of 20 
SB700-27-076-9000-E-S1-PL

### Page 16

MODEL BD-700-1A11 (BD-700) 
PL KGD419-9000 – Kit – #1 Aileron Pulley Cover Installation  
(Sheet 2 of 3, Rev. E) 
Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 14 of 20 
SB700-27-076-9000-E-S2-PL

### Page 17

MODEL BD-700-1A11 (BD-700) 
PL KGD419-9000 – Kit – #1 Aileron Pulley Cover Installation  
(Sheet 3 of 3, Rev. E) 
Basic Issue: Mar 05/2012 700-1A11-27-034 
Revision 04: Sep 04/2014 Page 15 of 20 
SB700-27-076-9000-E-S3-PL

### Page 18

KGD419-9000 – Kit – #1 Aileron Pulley Cover – Installation  
(Sheet 1 of 2, Rev. E) 
Basic Issue: Mar 05/2012 
Revision 04: Sep 04/2014 
700-1A11-27-034
Page 16 of 20
 
 
SB700-27-076-9000-E-S1-001

### Page 19

KGD419-9000 – Kit – #1 Aileron Pulley Cover Installation  
(Sheet 1 of 2, Rev. E, continued) 
Basic Issue: Mar 05/2012 
Revision 04: Sep 04/2014 
700-1A11-27-034
Page 17 of 20
 
SB700-27-076-9000-E-S1-002

### Page 20

KGD419-9000 – Kit – #1 Aileron Pulley Cover Installation  
(Sheet 1 of 2, Rev. E, continued) 
Basic Issue: Mar 05/2012 
Revision 04: Sep 04/2014 
700-1A11-27-034
Page 18 of 20
 
SB700-27-076-9000-E-S1-003

### Page 21

KGD419-9000 – Kit – #1 Aileron Pulley Cover – Installation  
(Sheet 2 of 2, Rev. E) 
Basic Issue: Mar 05/2012 
Revision 04: Sep 04/2014 
700-1A11-27-034
Page 19 of 20
 
1
SB700-27-076-9000-E-S2-1

### Page 22

KGD419-9000 – Kit – #1 Aileron Pulley Cover Installation  
(Sheet 2 of 2, Rev. E, continued) 
Basic Issue: Mar 05/2012 
Revision 04: Sep 04/2014 
700-1A11-27-034
Page 20 of 20
 
SB700-27-076-9000-E-S2-2

### Page 23

SERVICE BULLETIN EVALUATION FORM 
(Your ideas will help us provide better bulletins) 
SERVICE BULLETIN: 700-1A11-27-034 ISSUE: Rev. 04 DATED: Sep 04/2014 
      
TITLE: ICA – Modification – Aileron Control System – Installation of Cover for No.1 Aileron 
Pulley 
 
 
 
 
 
 
 
 
In an effort to improve the quality of our technical communications, we are replacing 
the standard Service Bulletin Evaluation Form with an on-line Service Bulletin 
Survey and we are requesting your feedback.  Please take a moment to fill out our 
easy on-line Service Bulletin survey:   
 
 
 
 
 
http://csefeedback.aero.bombardier.com

### Page 24

SERVICE BULLETIN INCORPORATION SHEET –  
“700-1A11-27-034” 
 
BOMBARDIER 
SUBMISSION Upon completion of the Service Bulletin, please fill-in, fax to 
(514) 855-8798 or e-mail to Fracas at fracas.montreal@aero.bombardier.com 
 
If your aircraft is registered on CAMP and you are reporting to them, 
please do not send the incorporation sheet to Bombardier. If your aircraft 
is on another tracking system, please contact Bombardier to make 
arrangements for automated data submission. 
 
 
           COMPLIED WITH  
 Service Bulletin 
Number 
 Rev.  * Parts 
Completed 
YES NO N/A Remarks/Reason 
 700-1A11-27-034  04  PART A     
 ‘’  ‘’  PART B     
 -  -  -     
 
 Actual hours to accomplish Service Bulletin:    
 
1. Where the Service Bulletin is divided into a number of parts (e.g., PARTS A, B, 
C, D, etc.) which can be carried out separately, indicate only those parts 
completed at this time. 
2. For repetitive checks (usually PART A) only the initial check should be reported 
unless otherwise stated in the Service Bulletin. 
* NOTES:  
 
 
  
  3. When more than one part is carried out at the same time, each part should be 
reported. 
 
 Aircraft Serial No.   Aircraft Reg. No.   
 Airframe Hours:   Airframe Landings   
 S.B. Incorporation date   Service Order No.   
  (dd/mm/yy)    
 Facility Incorporating S.B.  
 Name  Signature  Date  
                               (dd/mm/yy) Signature not required if sent by E-Mail

### Page 25

-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --  
 
 
 
 
 
Bombardier Business Aircraft Customer Services (BBACS) 
P.O. Box 6087, Station Centre-ville 
Montreal, Québec, Canada H3C 3G9 
 
Attention: Customer Support Department, Maintenance Engineering 
 
 
 
 
 
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --

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