# Diamond Aircraft Service Bulletin 42NG-081: Revision 2

- Rights: © Diamond Aircraft. Filed by the FAA in regulations.gov docket FAA-2023-2143; AD 2024-06-13 incorporates this document by reference. Not covered by OpenAirDocs’ CC0 dedication.
- Document: [Diamond Aircraft Service Bulletin 42NG-081](https://openairdocs.org/service-documents/diamond/42ng-081.md)
- Title as filed: Diamond Recommended SB 42-139 and RSB 42NG-081 published with WI-RSB 42-139 and WI-RSB 42NG-081 Rev 2
- Pages: 13
- PDF: https://openairdocs.org/files/sha256/07/ea/07ea0aa4c39407876a79648ccebdbf77e6e6abbcfd5d1d14085a9b0c933ce394
- Page: https://openairdocs.org/service-documents/diamond/42ng-081/file/07ea0aa4c394

## Text

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Diamond  Diamond Aircraft Industries GmbH  WI-RSB 42-139
AIRCRAFT  Nikolaus-August-Otto-Straße 5  WI-RSB 42NG-081
2700 Wiener Neustadt, Austria  Revision 2
Page 4 of 9
15-Nov-2022
Check the clearances while moving the rudder in both directions,
• between end of T-yoke bolts for copilot's right rudder cable & pilot's left rudder
cable and nose landing gear (NG) steering rod (continuous circle in figure 5)
• and between head of T-yoke bolts for copilot's right rudder cable & pilot's left
rudder cable and mounting bracket (dashed circle in figure 5).
Record the measured clearances. Each clearance must be greater than 2 mm (0.08 in).
Figures 2 - 5 show the affected area.
5.
figure 2  figure 3
figure 4  figure 5
Disconnect the NG steering linkage at the NG steering cardan in the wheel well.
Release rudder cable turnbuckles.
Remove self-locking nut of T-yoke bolt:
• block the self-locking nut with a wrench,
• turn the T-yoke bolt until the self-locking nut falls off,
• remove washer and self-locking nut from the airplane,
• discard the self-locking nut.
Remove T-yoke bolt from the rudder steering bracket.

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Diamond  Diamond Aircraft Industries GmbH  WI-RSB 42-139
AIRCRAFT  Nikolaus-August-Otto-Straße 5  WI-RSB 42NG-081
2700 Wiener Neustadt, Austria  Revision 2
Page 6 of 9
15-Nov-2022
Install the T-yoke with (refer to figure 7)
the new T-yoke bolt D60-5320-00-32,
a DIN 125 washer between mounting bracket and T-yoke,
required washers depending on Variant 1, Variant 2 or Variant 3
- Variant 1: DIN 125 washer between the T-yoke and the rudder steering
bracket,
- Variant 2: DIN 988 shim between the T-yoke and well bonded oblong hole
washer,
- Variant 3: no washer between the T-yoke and well bonded oblong hole
washer.
• a DIN 9021 washer between the self-locking nut and the rudder steering
bracket,
• Feet Needle AN  a Fokker Needle AN416-1 perpendicular to the flight direction.
T-yoke bolt  Lightning protection strap
Mounting bracket
Washer
14.  DIN 125
T-Yoke
Variant 2
Variant 3
Shim DIN 988
Variant 1  Oblong hole washer
Oblong hole washer  D60-5320-00-31_01
Washer DIN 125
D60-5320-00-31  bonded to rudder
steering bracket
bonded to rudder
steering bracket
Rudder steering bracket
Washer
DIN 9021
Self-locking nut
Fokker Needle
figure 7

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Diamond  Diamond Aircraft Industries GmbH  WI-RSB 42-139
AIRCRAFT  Nikolaus-August-Otto-Straße 5  WI-RSB 42NG-081
2700 Wiener Neustadt, Austria  Revision 2
Page 8 of 9
15-Nov-2022
If any of the clearances is not greater than 2mm (0.08 in), reposition the T-yoke in
17.  accordance with Work Instruction of MSB 42-087 / MSB 42NG-016, Section III.3, latest
effective issue.
Mark the head of the T-yoke bolt with at least two torque seal marks (refer to figure 9).
Mark the self-locking nut with a torque seal mark (refer to figure 10).
18.
figure 9  figure 10
Adjust left and right rudder cable turnbuckles to give the correct tension to the control
19.  cables in accordance with AMM, Section 27-20.
Install  the two heating hoses to the Y-connector in accordance with
20.  AMM, Section 21-20.
21.  Connect the short aileron push rod to the idler lever at the main spar.
22.  Connect the NG steering linkage to the NG steering cardan in the wheel well.
23.  Do an inspection of all controls that have been adjusted. If required by the National
Authority, do a duplicate inspection of the controls.
24.  Install the passenger seat in accordance with AMM, Section 25-10.
25.  Install the middle tunnel front cover.
26.  Install the pilot and copilot seat in accordance with AMM, Section 25-10.
27.  Clean working area and check for foreign objects.
28.  Perform functional check of altered, repaired and new parts.
29.  Test all systems in working area for function.
30  Make necessary entries into aircraft logs.

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