AC 27-1B, Chg 1 2/12/03 AC 27-1B
APPENDIX A
INSTRUCTIONS FOR CONTINUED AIRWORTHINESS
(continued)
The set of parentheses in the index and chapters indicates the chapter on the ICA Template that is applicable to various ATA chapters. The set of parentheses in Figure 1 and Figure 2 is used to indicate the applicability of the item for that type design change.
Instructions for Continued Airworthiness will be reviewed and evaluated by FAA/AUTHORITY to ascertain their acceptability.
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AC27 APPENDIX A. INSTRUCTIONS FOR CONTINUED AIRWORTHINESS (MANUAL IDENTIFICATION)
INSTRUCTIONS FOR CONTINUED AIRWORTHINESS TEMPLATE (COMPANY NAME)
INSTRUCTIONS FOR CONTINUED AIRWORTHINESS (DRAWING/PHOTOGRAPH) (OPTIONAL) (ROTORCRAFT MAKE AND MODEL) REVISION: (DATE) Revision 4 Page i Page Apdx A - 3
AC 27-1B, Chg 1 2/12/03 (MANUAL IDENTIFICATION)
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(MANUAL IDENTIFICATION)
RECORD OF REVISIONS
REVISION NUMBER ISSUE DATE DATE
INSERTED
BY REVISION NUMBER ISSUE DATE DATE
INSERTED BY Original 08/04/97 09/03/97 E. R. THOMAS 1 01/30/98 02/14/98 E. R. THOMAS 2 06/18/98 07/02/98 E. R. THOMAS 3 10/21/99 11/01/99 E. R. THOMAS 4 08/04/00 08/24/00 E. R. THOMAS REVISION: (PAGE NUMBER) Revision 4 Page iii Page Apdx A - 5
AC 27-1B, Chg 1 2/12/03 (MANUAL IDENTIFICATION)
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LIST OF REVISIONS
(MANUAL IDENTIFICATION)
LIST OF EFFECTIVE PAGES Revision 0 (Original Issue).... ..............August 4, 1997 Revision 1 ..................................……January 30,1998 Revision 2 ……… ……………………June 18,1998 Revision 3 …………………………..October 21,1999 Revision 4 …… ……………………….August 4, 2000
LIST OF EFFECTIVE PAGES Title COVER
RECORD OF REVISION
LIST OF EFFECTIVE PAGES
TABLE OF CONTENTS CHAPTER 1 INTRODUCTION 01-00-00 CHAPTER 4 AIRWORTHINESS LIMITATION SECTION 04-00-00 CHAPTER 5 INSPECTIONS 05-00-00 CHAPTER 6 DIMENSION AND ACCESS 06-00-00 CHAPTER 7 LIFTING AND SHORING 07-00-00 CHAPTER 8 LEVELING AND WEIGHING 08-00-00 CHAPTER 9 TOWING AND TAXIING 09-00-00 CHPATER 10 PARKING AND MOORING 10-00-00 CHAPTER 11 PLACARDS AND MARKING 11-00-00 CHAPTER 12 SERVICING 12-00-00 CHAPTERS 20, 51, 60, 70, STANDARD PRACTICES ( ) -00-00 CHAPTERS 21, 22, 23, 24, 25, 26, 27, 29, 30, 31, 33, 34, 35, 36, 37, 45, 49, AIRFRAME SYSTEM ( )- 00-00 52, 53, 54, 55, 56, STRUCTURES ( )-00-00 62, 63, 64, 65, 66, 67 ROTORS ( )-00-00 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, and 83 POWERPLANT ( ) -00-00 Attachment 1 PART 27 REQUIREMENTS Attachment 2 INSTRUCTIONS FOR CONTINUED Pages Revision No.
i, ii BLANK 4 iii, iv BLANK 4 v THRU vi 4 vii THRU x 4 1 THRU 8 4 1, 2 BLANK 4 1 THRU 4 4 1, 2 BLANK 3 1, 2 BLANK 2 1, 2 BLANK 3 1, 2 BLANK 2 1, 2 BLANK 4 1, 2 BLANK 4 1, 2 BLANK 2 1, 2 BLANK 3 1,2 ,3, 4, 5, 3 6, 7, 8 4 1, THRU 5, 6 BLANK 4 AIRWORTHINESS PROCEDURE INFORMATION 1 AND 2 3 Attachment 3 ATA CHAPTER LISTING 1, 2 BLANK 3 Attachment 4 TYPE DESIGN CHANGE ICA RECOMMENDED PROCEDURE 1, THRU 9,10 BLANK 4 REVISION: (PAGE NUMBER) Revision 4 Page v Page Apdx A - 7
AC 27-1B, Chg 1 2/12/03 (MANUAL IDENTIFICATION)
LIST OF EFFECTIVE PAGES
a. The applicant should provide a means of identifying each page of the Instructions for Continued Airworthiness (ICA) so maintenance personnel know they have a complete and current ICA. There is no requirement for a specific format; however, there is an established standard format that has been used by industry for many years. This standard is the List of Effective Pages.
b. The applicant should list all pages, their revision number and revision date contained in the applicant’s ICA on a “List of Effective Pages” page either for the complete manual or by each chapter. If individual chapter method is used, the manual should have a master “List of Effective Pages” page containing all the chapters and their revision numbers.
c. A page means a single side of a leaf within the ICA. When no text is intended for a page the following statement should be on the blank page: THIS PAGE INTENTIONALLY LEFT BLANK. In addition the intentionally left blank page should contain the manual identification, revision number and page number. If a page has not been revised from the original issue, then this will always be designated with a revision number of “O.” It is a standard industry practice to list “Revision O” to indicate an original issue page. The revision number will remain the same until ICA is accepted by the FAA/AUTHORTY regardless of the number of draft changes made prior to acceptance.
d. The section that lists multiple chapters and has parentheses ( )-00-00 indicates that the information is applicable to any of those chapters; i.e., Chapters 21, 33, 52, 67, or 71 of the ATA chapter format. The chapter numbers are not sequential because those missing chapters are not applicable to rotorcraft.
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(MANUAL IDENTIFICATION)
TABLE OF CONTENTS Identification Title Page CHAPTER 1 INTRODUCTION 01-00-00 1
1. ACCEPTABLE TO THE FAA/AUTHORITY 1
2. MANUALS 2
3. CONTENTS 2
4. SCOPE 2
5. PURPOSE 2
6. ARRANGEMENT 2
7. SUPERSEDED DOCUMENTS 3
8. APPLICABILITY 3
9. DEFINITIONS 3
10. ABBREVIATIONS 3
11.ACRONYMS 3
12. SYMBOLS 4
13. PRECAUTIONS 4
14. UNITS OF MEASUREMENT 4
15. ICA FOR EACH ENGINE 4
16. ICA FOR EACH ROTOR 4
17. ICA FOR EACH APPLIANCE REQUIRED BY THIS CHAPTER 4
18. INFORMATION ESSENTIAL TO THE CONTINUED AIRWORTHINESS OF THE ROTORCRAFT 5
19. REFERENCED PUBLICATIONS 6
20. DISTRIBUTION 7
21. ROTORCRAFT FEATURES 7
22. CORRECTIONS TO ORIGINAL INSTRUCTIONS FOR CONTINUED AIRWORTHINESS 8
23. INDICATING CHANGES TO INSTRUCTIONS FOR CONTINUED AIRWORTHINESS 8 CHAPTER 4 AIRWORTHINESS LIMITATIONS SECTION 04-00-00 1
1. AIRWORTHINESS LIMITATIONS INFORMATION 1
2. NO AIRWORTHINESS LIMITATIONS INFORMATION REQUIRED. 1 CHAPTER 5 INSPECTION REQUIREMENTS AND OVERHAUL SCHEDULE 05-00-00 1
1. INSPECTION REQUIREMENTS 1
2. COMPONENT OVERHAUL SCHEDULE 3
3. NO OVERHAUL REQUIRMENTS 3
4. INSPECTION EXAMPLE 3 REVISION: (PAGE NUMBER) Revision 4 Page vii Page Apdx A - 9
AC 27-1B, Chg 1 2/12/03 (MANUAL IDENTIFICATION)
TABLE OF CONTENTS (Continued) Identification Title Page CHAPTER 6 DIMENSIONS AND ACCESS 06-00-00 1
1. AN EXPLANATION OF THE ROTORCRAFT FEATURES 1
2. LOCATION OF ACCESS PANELS 1
3. DIAGRAM OF STRUCTURAL ACCESS PLATES AND
INFORMATION NEEDED TO GAIN ACCESS FOR
INSPECTION WHEN ACCESS PLATES ARE NOT
PROVIDED 1
CHAPTER 7 LIFTING AND SHORING 07-00-00 1
1. LIFTING 1
a. JACKING INFORMATION 1
b. LIFTING INSTRUCTIONS 1
2. SHORING INSTRUCTIONS 1
CHAPTER 8 LEVELING AND WEIGHING 08-00-00 1
1. LEVELING INFORMATION 1
2. WEIGHING AND DETERMINING THE CENTER OF GRAVITY INSTRUCTIONS. 1
CHAPTER 9 TOWING AND TAXIING 09-00-00 1
1. TOW INSTRUCTIONS 1
2. TAXIING INSTRUCTIONS 1
CHAPTER 10 PARKING AND MOORING 10-00-00 1
1. MOORING INFORMATION 1
2. PARKING INFORMATION 1
3. STORAGE LIMITATIONS 1
CHAPTER 11 PLACARDS AND MARKINGS 11 -00-00 1
1. PLACARD AND MARKING INFORMATION 1
CHAPTER 12 SERVI CING 12-00-00 1
1. SERVICING INFORMATION 1
2. LUBRICATION INFORMATION 1
3. EQUIPMENT REQUIRED FOR SERVICING 1
4. CONSUMABLE MATERIALS 1
CHAPTERS 20,51,60,70 STANDARD PRACTICES ( )-00-00 1
1. STANDARD PRACTICES 1
2. STANDARD PRACTICES INFORMATION 1
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(MANUAL IDENTIFICATION)
TABLE OF CONTENTS (Continued) Identification Title Page CHAPTERS 21, 22, 23, 24, 25, 26, 27, 29, 30, 31,33, 34, 35, 36, 37, 45, 49 AIRFRAME SYSTEMS ( ) -00-00 52, 53, 54, 55, 56. STRUCTURES ( )-00-00 62, 63, 64, 65, 66, 67, ROTORS ( )-00-00 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, and 83 POWERPLANT ( )-00-00 1 REQUIREMENTS 1
1. INTERFACE INFORMATION 1
2. DESCRIPTION OF ROTORCRAFT AND ITS SYSTEMS AND INSTALLATIONS 1
3. DESCRIPTION OF ROTORCRAFT’S ENGINE(S) 1
4. DESCRIPTION OF ROTORCRAFT’S ROTOR(S) 2
5. DESCRIPTION OF ROTORCRAFT’S APPLIANCES 2
6. BASIC CONTROL AND OPERATING INFORMATION 2
7. SERVICING INFORMATION 3
8. LOCATION OF ACCESS PANELS 3
9. LUBRICATION INFORMATION 3
10. EQUIPMENT REQUIRED FOR SERVICING 4
11. RECOMMENDED PERIODS 4
12. DEGREE OF THE INSPECTION 4
13. WORK RECOMMENDED 5
14. APPLICABLE WEAR TOLERANCE 5
15. TROUBLESHOOTING 5
16. ORDER AND METHOD OF REMOVAL 6
17. ORDER AND METHOD OF REPLACING 6
18. GENERAL PROCEDURAL INSTRUCTIONS - TESTING 6
19. GENERAL PROCEDURAL INSTRUCTIONS - CHECKING 7
20. STORAGE LIMITATIONS 7
21. SPECIAL INSPECTION TECHNIQUES 7
22. PROTECTIVE TREATMENT 7
23. STRUCTURAL FASTENERS 8
24. SPECIAL TOOLS 8 Attachment 1 PART 27 REQUIREMENTS 1 Attachment 2 INSTRUCTIONS FOR CONTINUED AIRWORTHINESS PROCEDURES INFORMATION 1 Attachment 3 ATA CHAPTER LISTINGS 1 Attachment 4 TYPE DESIGN CHANGE ICA RECOMMENDED PROCRDURE 1 REVISION: (PAGE NUMBER) Revision 4 Page ix Page Apdx A - 11
AC 27-1B, Chg 1 2/12/03 (MANUAL IDENTIFICATION)
TABLE OF CONTENTS (Continued) There is no requirement for a specific format for the Table of Contents. The Table of Contents may be for the complete manual, for each chapter, or for both. When a Table of Contents for each chapter is used, there should be a Table of Contents that lists all Chapters in the ICA.
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(MANUAL IDENTIFICATION) CHAPTER 1
INTRODUCTION The requirements of Appendix A to Part 27are identified by bold type and are contained in the Introduction Chapter of this document. These requirements should be included in the Instructions for Continued Airworthiness (ICA). Items in regular type are not required by the Federal Aviation Regulations (FAR)/Joint Airworthiness Regulation (JAR), but we recommend the applicant include those items in the ICA for standardization and clarity. The underlined words and sentences are to emphasize the information. The same requirements exist for a Type Certificate (TC), Supplemental Type Certificate (STC), or other changes to the type design as specified in the Type Certificate Data Sheet accepted under a Field Approval (FA). The term Type Design Change refers to changes to the type design of the rotorcraft made under TC, STC, or FA. ICA for Type Design Change (TDC) need not include ATA chapters not affected by the modification. Appropriate text in regular type can be copied from the ICA Template. Text in italics and the appendices are for instruction and are not to be copied.
This guidance is intended for applicants who are required to comply with § 27.1529, Amendment 18, to prepare an ICA acceptable to the FAA/AUTHORITY, and applicants required to prepare an ICA for a major alteration accepted under a FA. The ICA Template may be used by any applicant who wishes to prepare an ICA.
1. ACCEPTABLE TO THE FAA/AUTHORITY
a. The applicant must prepare Instructions for Continued Airworthiness in accordance with Appendix A to FAR/JAR Part 27 that are acceptable to the FAA/AUTHORITY.
Reference § 27.1529. - As appropriate.
b. For the applicant’s proposed ICA to be acceptable to the FAA/AUTHORITY, they should contain:
(1) The applicable requirements specified in Appendix A to FAR/JAR Part 27.
(2) Correct terminology and/or correct references.
(3) A Cover Page that will readily identify the publication as the applicant’s ICA for that make and model rotorcraft.
(4) A revision control procedure and Record of Revisions that will show currency of the ICA.
(5) A means of identifying each page of the publication and a List of Effective Pages that lists each page and its revision number.
(6) A Table of Contents indicating the subject and location and providing ease of use for maintenance personnel.
c. FAA/AUTHORITY cannot make a determination of acceptability of the ICA without a complete ICA and all publications referenced in the applicant’s ICA. ICA review will be discontinued when it is determined:
(1) The ICA is not complete.
(2) That all referenced publications were not submitted with the ICA.
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