AC 90-89B

Historical

Advisory circular · Amateur-Built Aircraft and Ultralight Flight Testing Handbook

A newer version is currentThis is a historical version. AC 90-89C is the version in force, approved February 14, 2023.
Approved
April 27, 2015
Last reviewed
July 19, 2024
Cancels
AC90-89A
Cancelled by
AC90-89C
Family
AC 90-89 · 3 versions
Revision
B
14 CFR parts
1, 21, 23, 43, 91, 103

Guidance, not mandatory unless a rule or AD requires it. DRS record last changed November 21, 2025.

Show pages 95–106
Page 107Open in PDF

Par 10-5 Page 99 majority of ultralights. To avoid unplanned stalls, make small power reductions over a longer time period while always monitoring the airspeed.

10-6. CONTROL FEEL. Due to the slow cruise speed and lower weight of ultralights, their flight controls feel light or sensitive. Once the flight control input has been made, however, the rate of response tends to be slower than inputs on faster and heavier aircraft.

10-7. STALLS. Because of their high angle of dihedral, most ultralight stalls tend to be straight forward, particularly during a power-off stall. These ultralights experience little airframe buffeting. The only stall indications the pilot may recognize are the ultralight’s slowed forward movement, a rapid decrease in altitude, and controls that are suddenly mushy and mostly ineffective.

10-8. STEEP TURNS. When performing steep turns in an ultralight, the increasing weight (G load) and high drag tends to bleed off energy very quickly. The pilot must monitor the airspeed to avoid inadvertently setting up a stall/spin scenario.

SECTION 5. EMERGENCY PROCEDURES

10-9. ENGINE FAILURES. The single most common emergency in ultralight and amateur-built aircraft is engine failure. When an engine fails, FLY THE ULTRALIGHT! Push the nose down to maintain airspeed, pick the landing field, and try to land into the wind.

a. If the pilot knows the cause of the engine failure (e.g., failure to change tanks) and can easily fix it in flight, they should do so. Do not focus all attention on restarting the engine. If preoccupied with the restart, the pilot may be distracted from flying the ultralight, inadvertently allowing the airspeed to bleed off, and setting the ultralight up for a stall/spin.

b. The best way to prepare for an engine out procedure is to practice, practice, and practice until the real thing is a non-event.

10-10. LOSS OF CONTROL. Another emergency procedure the FLIGHT-TEST PLAN should address is sudden loss of a control function such as ailerons/spoilers (roll), rudder (yaw), or elevator (pitch). In all emergency situations, all corrective control movements should be small and slowly initiated.

a. Loss of rudder authority or a jammed rudder can usually be overcome with opposite aileron. Be advised this is a cross control situation. Large or rapid control inputs could initiate a stall/spin maneuver, especially when the ultralight is in a landing configuration and/or operating at a low airspeed.

b. Loss of ailerons authority usually can be overcome with rudder. The turns should be shallow while avoiding rudder inputs that would generate large yawing movements.

c. Loss of the elevator is the most serious loss of control function a pilot can experience.

If the elevator is jammed in one position, or remains in a trail position behind the horizontal stabilizer, the pilot must experiment with engine power to determine whether an increase in power will raise or lower the nose.

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Par 10-11 Page 100

10-11. CATASTROPHIC FAILURE.

a. The chance of loss of life or personal injury due to a catastrophic failure of the ultralight can be reduced with a ballistic recovery system (see Chapter 1, Section 3). If control of the ultralight cannot be regained, and the ultralight is equipped with a ballistic parachute, deploy the parachute before running out of time and altitude.

b. The pilot must be sure that activation of the parachute is a better choice than any other options available. Once the canopy is deployed, the pilot becomes a passenger.

c. Even with a canopy deployed, however, the pilot must remain alert to the danger of power lines, trees, rocks, water, and highways below which may obstruct his/her attempt to safely land.

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Appendix 1 APPENDIX 1. SAMPLE CHECKLIST FOR A CONDITION INSPECTION AIRCRAFT IDENTIFICATION:

TYPE/SN.

ENGINE MODEL/SN.

N NUMBER

PROPELLER MODEL/SN.

PROPELLER

TOTAL TIME

A/F TOTAL TIME ENGINE TOTAL TIME

OWNER GENERAL:

S = SATISFACTORY U = UNSATISFACTORY (correct all unsatisfactory items prior to flight) Builder/Inspector

S U S U

REGISTRATION/AIRWORTHINESS/OPERATION LIMITATIONS

AIRCRAFT IDENTIFICATION PLATES INSTALLED

EXPERIMENTAL PLACARD INSTALLED

WEIGHT AND BALANCE/EQUIPMENT LIST (updated for each flight)

RADIO LICENSE WINGS:

REMOVE INSPECTION PLATES/FAIRINGS

GENERAL INSPECTION OF THE EXTERIOR/INTERIOR WING

FLIGHT CONTROL BALANCE WEIGHTS FOR SECURITY

FLIGHT CONTROL PROPER ATTACHMENT (NO SLOP)

FLIGHT CONTROL HINGES/ROD END BEARINGS

FLIGHT CONTROLS PROPERLY RIGGED/PROPER TENSION

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Appendix 1 APPENDIX 1. SAMPLE CHECKLIST FOR A CONDITION INSPECTION (Continued) S = SATISFACTORY U = UNSATISFACTORY (correct all unsatisfactory items prior to flight) Builder/Inspector

S U S U

INSPECT ALL CONTROL STOPS FOR SECURITY

TRIM CONTROL PROPERLY RIGGED

TRIM CONTROL SURFACES/HINGES/ROD END BEARINGS

FRAYED CABLES OR CRACKED/FROZEN/RATCHETING

PULLEYS

SKIN PANELS DELAMINATE/VOIDS (COIN TEST)

POPPED RIVETS/CRACKED/DEFORMED SKIN

FABRIC/RIB STITCHING/TAPE CONDITION

LUBRICATION

WING ATTACH POINTS

FLYING/LANDING WIRES/STRUTS FOR SECURITY

CORROSION

FOR U/L AIRCRAFT CHECK

FLIGHT CONTROL BOLTS/PINS FOR SAFETY AND

WING/STRUT/CABLE ATTACHMENTS AND HARDWARE FOR

SAFETY AND CONDITION

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Appendix 1 APPENDIX 1. SAMPLE CHECKLIST FOR A CONDITION INSPECTION (Continued) S = SATISFACTORY U = UNSATISFACTORY (correct all unsatisfactory items prior to flight) Builder/Inspector

S U S U FUEL SYSTEM:

CORROSION

FUEL LINES FOR CHAFING/LEAKS/SECURITY/CONDITION

SUMP ALL FUEL TANKS FOR WATER OR DEBRIS

FUEL CAPS FOR SECURITY

FUEL PLACARD

FUEL VALVE/CROSS FEED/FOR OPERATION AND SECURITY

CLEAN FUEL FILTERS/GASCOLATOR/FLUSH SYSTEM

INSPECT FUEL TANK VENT SYSTEM

LANDING GEAR:

INSPECT STRUTS/TORQUE LINKS FOR ATTACHMENT

INSPECT STRUTS FOR PROPER EXTENSION

INSPECT FOR HYDRAULIC LEAKS

CHECK ALL BUSHINGS FOR WEAR/FREE PLAY

CHECK LUBRICATION

INSPECT WHEELS FOR ALIGNMENT

WHEEL/TIRES FOR CRACKS AND SERVICEABILITY

WHEEL BEARINGS FOR LUBRICATION

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Appendix 1 APPENDIX 1. SAMPLE CHECKLIST FOR A CONDITION INSPECTION (Continued) S = SATISFACTORY U = UNSATISFACTORY (correct all unsatisfactory items prior to flight) Builder/Inspector

S U S U

INSPECT FOR CORROSION

INSPECT NOSE GEAR FOR CRACKS AND TRAVEL

INSPECT TAIL WHEEL FOR CRACKS AND TRAVEL

PERFORM GEAR RETRACTION TEST/CHECK INDICATOR LIGHTS

EMERGENCY GEAR RETRACTION SYSTEM

CHECK TIRE PRESSURE

BRAKE LINING WITHIN LIMITS

BRAKE DISKS FOR CRACKS, WEAR, AND DEFORMITY

BRAKE HYDRAULIC LINES FOR LEAKS AND SECURITY

FUSELAGE:

REMOVE INSPECTION PLATES AND PANELS

INSPECT BULKHEADS AND STRINGERS FOR POPPED RIVETS

INSPECT FOR DELAMINATED SKIN/VOIDS (COIN TEST)

INSPECT THE SECURITY OF ALL INTERNAL LINES

INSPECT WINDOWS/CANOPY FOR CRACKS AND FIT

INSPECT DOOR OR CANOPY LATCHING MECHANISM

INSPECT FIRE WALL FOR DISTORTION AND CRACKS

INSPECT RUDDER PEDALS AND BRAKES FOR OPERATION

AND SECURITY

INSPECT BEHIND FIREWALL FOR LOOSE WIRES AND

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Appendix 1 APPENDIX 1. SAMPLE CHECKLIST FOR A CONDITION INSPECTION (Continued) S = SATISFACTORY U = UNSATISFACTORY (correct all unsatisfactory items prior to flight) Builder/Inspector

S U S U

CHECK CONTROL STICK/YOKE FOR FREEDOM OF

CHECK FLAP CONTROL OPERATION

CHECK CABLE AND PULLEYS FOR ATTACHMENT AND

OPERATION

PERFORM FLOODLIGHT CARBON MONOXIDE TEST

ENSURE THE COCKPIT INSTRUMENTS ARE PROPERLY MARKED

INSPECT INSTRUMENTS, LINES, FOR SECURITY

CHECK/CLEAN/REPLACE INSTRUMENT FILTER

INSPECT COCKPIT FRESH AIR VENTS/HEATER VENTS FOR

OPERATION AND SECURITY

INSPECT SEATS, SEAT BELTS/SHOULDER HARNESS FOR

SECURITY AND ATTACHMENT

CORROSION

CHECK BALLISTIC PARACHUTE INSTALLATION PER

MANUFACTURER

RECOMMENDATIONS

EMPENNAGE/CANARD

REMOVE INSPECTION PLATES AND FAIRINGS

INSPECT CANARD ATTACH POINTS FOR SECURITY

INSPECT VERTICAL FIN ATTACH POINTS

INSPECT ELEVATOR/STABILIZER ATTACH POINTS

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Appendix 1 APPENDIX 1. SAMPLE CHECKLIST FOR A CONDITION INSPECTION (Continued) S = SATISFACTORY U = UNSATISFACTORY (correct all unsatisfactory items prior to flight) Builder/Inspector

S U S U

INSPECT HINGES/TRIM TABS/ROD ENDS FOR ATTACHMENT

INSPECT EMPENNAGE/CANARD SKIN FOR

INSPECT ALL CONTROL CABLES, HINGES AND PULLEYS

INSPECT ALL CONTROL STOPS FOR ULTRALIGHT:

CHECK ALL ATTACHMENT POINTS AND CONTROL FOR

SAFETY CONDITION

ENGINE:

PERFORM COMPRESSION TEST #1 ___ #2 ___ #3 #4 #5 #6

CHANGE OIL AND FILTER (CHECK FOR METAL)

INSPECT IGNITION HARNESS FOR CONDITION AND

CHECK IGNITION LEAD CIGARETTES FOR

CLEAN AND GAP SPARK PLUGS

CHECK MAGNETO TIMING/POINTS/OIL SEAL/DISTRIBUTOR

INSPECT ENGINE MOUNT/BUSHINGS

INSPECT ENGINE MOUNT ATTACHMENT BOLT TORQUE

INSPECT ALTERNATOR/GENERATOR ATTACHMENT

CHECK ALTERNATOR/GENERATOR BELT CONDITION

INSPECT CYLINDERS FOR CRACKS/BROKEN FINS/EXHAUST

INSPECT ENGINE BAFFLES FOR CRACKS/CONDITION

CHECK FOR OIL LEAKS INSPECT VACUUM PUMP AND LINES

INSPECT OIL VENT LINES

INSPECT ALL CABIN HEAT/CARB HEAT/DEFROSTER DUCTS

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Appendix 1 APPENDIX 1. SAMPLE CHECKLIST FOR A CONDITION INSPECTION (Continued) S = SATISFACTORY U = UNSATISFACTORY (correct all unsatisfactory items prior to flight) Builder/Inspector

S U S U

INSPECT CARBURETOR FOR SECURITY & CLEAN INLET

INSPECT INTAKE HOSES/SEALS FOR SECURITY/LEAKS

INSPECT THROTTLE/MIXTURE/CARB HEAT/CONTROL FOR

PROPER TRAVEL AND SECURITY

INSPECT CARB HEAT AIR BOX FOR CRACKS/OPERATION

INSPECT CONDITION OF FLEXIBLE FUEL AND OIL LINES

INSPECT OIL COOLER FOR LEAKS AND CONDITION

CHECK EXHAUST SYSTEM FOR ATTACHMENT & CONDITION

CHECK MUFFLER/INTERNAL BAFFLE/FOR SECURITY

CHECK EXHAUST PIPES/FLANGES FOR SECURITY &

REPACK EXHAUST GASKETS AS REQUIRED

CHECK COWLING FOR CRACKS AND SECURITY FOR ULTRALIGHT:

CHECK CARB BOOTS ON 2-CYCLE ENGINES FOR CRACKS

CHECK SAFETIES ON EXHAUST SPRINGS PERFORM 2-CYCLE COMPRESSION TEST TO CHECK SEALS

ENSURE SPARK PLUG CAPS ARE SAFETIED ON INVERTED

PROPELLER:

CHECK SPINNER AND BACK PLATE FOR CRACKS

INSPECT FOR CRACKS/STONE DAMAGE/NICKS

CHECK FOR DELAMINATION (WOOD/COMPOSITE BLADES)

CHECK PROP BOLTS TORQUE/SAFETY WIRE

CHECK FOR OIL LEAKS (CRANKCASE NOSE SEAL)

GREASE LEAKS (CONSTANT SPEED PROP)

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Appendix 1 APPENDIX 1. SAMPLE CHECKLIST FOR A CONDITION INSPECTION (Continued) S = SATISFACTORY U = UNSATISFACTORY (correct all unsatisfactory items prior to flight) Builder/Inspector

S U S U

CHECK PROPELLER GOVERNOR FOR LEAKS AND

CHECK PROP TRACK

CHECK PROP BALANCE (WOOD PROP)

ELECTRICAL

SPARE FUSES AVAILABLE

BATTERY SERVICED AND FREE FROM CORROSION

BATTERY BOX FREE FROM CORROSION

ELT BATTERY FREE FROM CORROSION AND CURRENT

CHECK LANDING LIGHT OPERATION

CHECK POSITION LIGHTS OPERATION

CHECK ANTI COLLISION LIGHT FOR OPERATION

INSPECT ALL ANTENNA MOUNTS AND WIRING FOR

CHECK ALL GROUNDING WIRES (ENGINE TO AIRFRAME, WING TO AILERON/FLAP, ETC.)

INSPECT RADIOS/LEADS/WIRES FOR ATTACHMENT &

SECURITY

INSPECT CIRCUIT BREAKERS/FUSES PANELS FOR

OPERATIONAL INSPECTION:

VISUAL INSPECTION OF THE ENGINE/PROPELLER

ALL INSPECTION PANELS AND FAIRINGS SECURE

PERSONNEL WITH FIRE BOTTLE STANDING BY

BRAKE SYSTEM CHECK

PROPER FUEL IN TANKS

ENGINE START PROCEDURES

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Appendix 1 APPENDIX 1. SAMPLE CHECKLIST FOR A CONDITION INSPECTION (Continued) S = SATISFACTORY U = UNSATISFACTORY (correct all unsatisfactory items prior to flight) Builder/Inspector

S U S U

OIL PRESSURE/OIL TEMPERATURE WITHIN LIMITS

VACUUM GAUGE CHECK

MAGNETO CHECK/HOT MAG CHECK

IDLE RPM/MIXTURE CHECK

STATIC RPM CHECK

ELECTRICAL SYSTEM CHECK

COOL DOWN PERIOD/ENGINE SHUT DOWN

PERFORM OIL, HYDRAULIC, AND FUEL LEAK CHECK PAPERWORK:

AIRWORTHINESS DIRECTIVES

RECORD FINDINGS AND SIGN OFF INSPECTION AND

MAINTENANCE IN AIRCRAFT LOG BOOKS

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Appendix 2 Page 1 (and 2) APPENDIX 2. SOURCES FOR ACCIDENT/INCIDENT INFORMATION Accident/incident reports for all U.S.-registered make and model aircraft are available from the following sources:

Federal Aviation Administration (FAA):

http://www.faa.gov/data_research/accident_incident.

National Transportation Safety Board (NTSB):

https://www.ntsb.gov/investigations/reports_aviation.html.