- Effective
- March 31, 2000
- Published
- March 16, 2000 · 65 FR 14207–14209
- Issued
- March 6, 2000
- Superseded by
- AD2002-02-12
- Models
- RB211-524G2-19, RB211-524G2-T-19, RB211-524G3-19, RB211-524G3-T-19, RB211-524H-36, RB211-524H2-19, RB211-524H2-T-19
- Data sheet
- TCDSE30NE
- Registered aircraft
- 184 matched by model
- Product
- Engine
- Amendment
- 39-11622
- Docket
- 2000-NE-02-AD
- Issued as
- Final rule; request for comments
Unofficial copy from the Federal Register XML, document 00-5891. Only the govinfo PDF is the legal edition. DRS record last changed August 7, 2025.
Copies of the files this page was built from, with their SHA-256. Retrieved October 18, 2026.
| File | Size | SHA-256 | Original |
|---|---|---|---|
| Official PDF | 224 KB | 1162c070…a93361c | 00-5891.pdf on govinfo.gov |
| Federal Register XML | 19 KB | 22a9cd67…e4dd6c1 | 00-5891.xml on federalregister.gov |
| FAA DRS HTML | 59 KB | 137582f9…730f9ee | FAA DRS (API key needed) |
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Summary
This amendment adopts a new airworthiness directive (AD) that is applicable to certain Rolls-Royce plc RB211-524 series turbofan engines. This action requires initial and repetitive ultrasonic inspections for cracks in fan blade dovetail roots, and, if necessary, replacement with serviceable parts. This action also provides the options of installing improved design fan blades or reworking current fan blades to the improved configuration as terminating action for the inspections. This amendment is prompted by reports of fan blade failures due to dovetail root cracks. The actions specified in this AD are intended to prevent possible multiple fan blade failures, which could result in an uncontained engine failure and damage to the aircraft.
The airworthiness directive
2000-05-12 Rolls-Royce plc: Amendment 39-11622. Docket 2000-NE-02-AD.
Applicability: Rolls-Royce plc (R-R) Models RB211-524G2-19, RB211-524G3-19, RB211-524H2-19, RB211-524G2-T-19, RB211-524G3-T-19, RB211-524H2-T-19, and RB211-524H-36 turbofan engines, with fan blades, part numbers (P/Ns) UL36245, UL38009, UL38052, or UL38628, installed. These engines are installed on but not limited to Boeing 747-400 series and 767 series airplanes.
Note 1:
This airworthiness directive (AD) applies to each engine identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For engines that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must request approval for an alternative method of compliance in accordance with paragraph (c) of this AD. The request should include an assessment of the effect of the modification, alteration, or repair on the unsafe condition addressed by this AD; and, if the unsafe condition has not been eliminated, the request should include specific proposed actions to address it.
Compliance: Required as indicated, unless accomplished previously.
To prevent possible multiple fan blade failures, which could result in an uncontained engine failure and damage to the aircraft, accomplish the following:
(a) Ultrasonic Inspections
PDF page 2(a) Ultrasonically inspect the dovetail roots of fan blades, P/Ns UL36245, UL38009, UL38052, and UL38628, for cracks as follows:
Initial Inspection
PDF page 2(1) Initially inspect at the latest of:
(i) before accumulating 2,050 total fan blade part cycles-since-new.
(ii) 50 fan blade cycles-in-service (CIS) after the effective date of this AD.
(iii) 200 fan blade CIS since last inspection.
Service Bulletin
PDF page 2(2) Inspect and determine rejection status in accordance with the following paragraphs of R-R Mandatory Service Bulletin (SB) RB.211-72-C818, Revision 2, dated October 8, 1999:
(i) Compliance section C, page 2.
(ii) Accomplishment Instructions section, items A through and including B(6), pages 5 and 6.
(iii) Acceptance criteria section, Appendix 1 (4), items A and B, page 9.
Earlier Versions of Service Bulletin
PDF page 3(3) Initial inspections accomplished using the original issue of R-R SB RB.211-72-C818, dated August 6, 1999, or Revision 1, dated August 20, 1999, are acceptable.
Repetitive Inspections
PDF page 3(4) Thereafter, inspect at intervals not to exceed 200 CIS since last inspection in accordance with R-R Mandatory RB.211-72-C818, Revision 2, dated October 8, 1999.
Cracked Parts
PDF page 3(5) Prior to further flight, remove from service cracked fan blades and replace with serviceable parts in accordance with R-R Mandatory RB.211-72-C818, Revision 2, dated October 8, 1999.
(b) Optional Terminating Action
PDF page 3(b) Accomplishment of either of the following actions constitutes terminating action to the inspections required by paragraph (a) of this AD:
(1) Remove from service fan blades, P/Ns UL36245, UL38009, UL38052, and UL38628, and replace with serviceable fan blades with P/Ns other than P/Ns UL36245, UL38009, UL38052, and UL38628, or
(2) Rework fan blades to the improved configuration and mark the reworked fan blades with P/Ns FW12018, FW12019, FW12020, or FW12021, in accordance with the Accomplishment Instructions of R-R SB RB.211-72-C891, dated February 2, 2000.
(c) Alternative Methods of Compliance
PDF page 3(c) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Engine Certification Office. Operators shall submit their requests through an appropriate FAA Principal Maintenance Inspector, who may add comments and then send it to the Manager, Engine Certification Office.
Note 2:
Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Engine Certification Office.
(d) Ferry Flights
PDF page 3(d) Special flight permits may be issued in accordance with §§ 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the aircraft to a location where the requirements of this AD can be accomplished.
(e) Incorporation by Reference
PDF page 3(e) The actions required by this AD shall be performed in accordance with the R-R Mandatory SB RB.211-72-C818, Revision 2, dated October 8, 1999, and SB RB.211-72-C891, dated February 2, 2000. This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from Rolls-Royce plc, PO Box 31, Derby, England; telephone: International Access Code 011, Country Code 44, 1332-249428, fax International Access Code 011, Country Code 44, 1332-249223. Copies may be inspected at the FAA, New England Region, Office of the Regional Counsel, 12 New England Executive Park, Burlington, MA; or at the Office of the Federal Register, 800 North Capitol Street, NW, suite 700, Washington, DC.
(f) This amendment becomes effective on March 31, 2000.
Rule preamble
The FAA’s background, reasoning and cost estimate, published with the AD.
DatesPage 1
Effective March 31, 2000.
The incorporation by reference of certain publications listed in the regulations is approved by the Director of the Federal Register as of March 31, 2000.
Comments for inclusion in the Rules Docket must be received on or before May 15, 2000.
AddressesPage 1
Submit comments to the Federal Aviation Administration (FAA), New England Region, Office of the Regional Counsel, Attention: Rules Docket No. 2000-NE-02-AD, 12 New England Executive Park, Burlington, MA 01803-5299. Comments may also be sent via the Internet using the following address: “9-ane-adcomment@faa.gov”. Comments sent via the Internet must contain the docket number in the subject line.
The service information referenced in this AD may be obtained from Rolls-Royce plc, PO Box 31, Derby, England; telephone: International Access Code 011, Country Code 44, 1332-249428, fax International Access Code 011, Country Code 44, 1332-249223. This information may be examined at the FAA, New England Region, Office of the Regional Counsel, 12 New England Executive Park, Burlington, MA; or at the Office of the Federal Register, 800 North Capitol Street, NW, suite 700, Washington, DC.
For further information contactPage 1
James Lawrence, Aerospace Engineer, Engine Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803-5299; telephone 781-238-7176, fax 781-238-7199.
Supplementary informationPage 1
The Civil Aviation Authority (CAA), which is the airworthiness authority for the United Kingdom (UK), recently notified the Federal Aviation Administration (FAA) that an unsafe condition may exist on certain Rolls-Royce plc (R-R) RB211-524 series turbofan engines. The CAA received reports of three fan blade failures to date. Subsequent inspections of the dovetail root area on other fan blades revealed the existence of dovetail root cracks in the same region as the failed blades. This condition, if not corrected, could result in possible multiple fan blade failures, which could result in an uncontained engine failure and damage to the aircraft
Service informationPage 1
R-R has issued Mandatory Service Bulletin (SB) No. RB.211-72-C818, Revision 2, dated October 8, 1999, that specifies procedures for ultrasonic inspections for cracks in fan blade dovetail roots and provides rejection criteria. The CAA classified this SB as mandatory and issued airworthiness directive (AD) 007-10-99 in order to assure the airworthiness of these engines in the UK.
In addition, R-R has issued SB RB.211-72-C891, dated February 2, 2000, that describes procedures for installing improved design fan blades or reworking current fan blades to the improved configuration.
Bilateral airworthiness agreementPage 2
This engine model is manufactured in the UK and is type certificated for operation in the United States under the provisions of section 21.29 of the Federal Aviation Regulations (14 CFR 21.29) and the applicable bilateral airworthiness agreement. Pursuant to this bilateral airworthiness agreement, the CAA has kept the FAA informed of the situation described above. The FAA has examined the findings of the CAA, reviewed all available information, and determined that AD action is necessary for products of this type design that are certificated for operation in the United States.
Required actionsPage 2
Since an unsafe condition has been identified that is likely to exist or develop on other engines of the same type design, this AD requires initial and repetitive ultrasonic inspections for cracks in fan blade dovetail roots, and, if necessary, replacement of cracked fan blades with serviceable parts. This AD also provides the options of installing improved design fan blades or reworking current fan blades to the improved configuration as terminating action for the inspections. The improved design fan blades are undercut along the entire length of the blade root block and the blade root flanks are now grit blasted. In addition, the dry film lubricant is applied in an improved adhesive manner and the thickness of both the front and rear chocking pads and stop lug pin assembly has been reduced.
Immediate adoptionPage 2
There are currently no domestic operators of this engine model. Accordingly, a situation exists that allows the immediate adoption of this regulation. Notice and opportunity for prior public comment hereon are impracticable, and good cause exists for making this amendment effective in less than 30 days.
Comments invitedPage 2
Although this action is in the form of a final rule that involves requirements affecting flight safety and, thus, was not preceded by notice and an opportunity for public comment, comments are invited on this rule. Interested persons are invited to comment on this rule by submitting such written data, views, or arguments as they may desire. Communications should identify the Rules Docket number and be submitted to the address specified under the caption ADDRESSES. All communications received on or before the closing date for comments will be considered, and this rule may be amended in light of the comments received. Factual information that supports the commenter's ideas and suggestions is extremely helpful in evaluating the effectiveness of the AD action and determining whether additional rulemaking action would be needed.
Comments are specifically invited on the overall regulatory, economic, environmental, and energy aspects of the rule that might suggest a need to modify the rule. All comments submitted will be available, both before and after the closing date for comments, in the Rules Docket for examination by interested persons. A report that summarizes each FAA-public contact concerned with the substance of this AD will be filed in the Rules Docket.
Commenters wishing the FAA to acknowledge receipt of their comments submitted in response to this notice must submit a self-addressed, stamped postcard on which the following statement is made: “Comments to Docket Number 2000-NE-02-AD.” The postcard will be date stamped and returned to the commenter.
Regulatory impactPage 2
The regulations adopted herein will not have a substantial direct effect on the States, on the relationship between the national Government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, it is determined that this final rule does not have federalism implications under Executive Order 13132.
The FAA has determined that this regulation is an emergency regulation that must be issued immediately to correct an unsafe condition in aircraft, and is not a “significant regulatory action” under Executive Order 12866. It has been determined further that this action involves an emergency regulation under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979). If it is determined that this emergency regulation otherwise would be significant under DOT Regulatory Policies and Procedures, a final regulatory evaluation will be prepared and placed in the Rules Docket. A copy of it, if filed, may be obtained from the Rules Docket at the location provided under the caption ADDRESSES.
Adoption of the amendmentPage 2
Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:
1. The authority citation for part 39 continues to read as follows:
2. Section 39.13 is amended by adding the following new airworthiness directive:
Affected TCDS · 1
The type certificate data sheets for the models this AD names, matched by model and maker.
Registered aircraft · 184
Registered aircraft whose airframe or engine model this AD names. Matched by model only, so check each against the AD’s applicability.
| 1982 | 1 |
|---|---|
| 1983 | 1 |
| 1985 | 1 |
| 1987 | 3 |
| 1988 | 1 |
| 1989 | 4 |
| 1990 | 2 |
| 1991 | 4 |
| 1992 | 8 |
| 1993 | 1 |
| 1994 | 27 |
| 1995 | 15 |
| 1996 | 8 |
| 1997 | 13 |
| 1998 | 11 |
| 1999 | 24 |
| 2000 | 18 |
| 2001 | 26 |
| 2002 | 5 |
| 2003 | 4 |
| 2004 | 5 |
| 2014 | 1 |
1 with no year recorded