AD 2003-16-18

Historical

Airworthiness directive · Intermediate pressure (IP) turbine discs · Rolls-Royce RB211-Trent 892B-17, RB211-Trent 895-17, RB211-Trent 875-17 and 3 more

Effective
September 22, 2003
Published
August 18, 2003 · 68 FR 49344–49345
Issued
August 7, 2003
Superseded by
AD2012-04-01
Models
RB211-Trent 892B-17, RB211-Trent 895-17, RB211-Trent 875-17, RB211-Trent 877-17, RB211-Trent 884-17, RB211-Trent 892-17
Data sheet
TCDSE00050EN
Registered aircraft
182 matched by model
Product
Engine
Amendment
39-13271
Docket
2003-NE-08-AD
Issued as
Final rule

Unofficial copy from the Federal Register XML, document 03-20831. Only the govinfo PDF is the legal edition. DRS record last changed August 7, 2025.

On this page

Summary

The FAA is adopting a new airworthiness directive (AD) that applies to Rolls-Royce plc (RR) RB211 Trent 875-17, Trent 877-17, Trent 884-17, Trent 892-17, Trent 892B-17, and Trent 895-17 turbofan engines with intermediate pressure (IP) turbine discs, part numbers (P/Ns) FK21117 and FK33083 installed. This AD requires removal from service of these IP turbine discs based on newly established reduced turbine disc life limits. This AD is prompted by reports of two IP turbine blade release incidents as a result of dust caps separating from the blades and subsequent improved modeling analysis. We are issuing this AD to prevent uncontained IP turbine disc failure and damage to the airplane.

The airworthiness directive

2003-16-18 Rolls-Royce plc: Amendment 39-13271. Docket No. 2003-NE-08-AD.

(a) Effective Date

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(a) This AD becomes effective September 22, 2003.

(b) Affected ADs

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(b) None.

(c) Applicability

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(c) This AD applies to Rolls-Royce plc (RR) RB211 Trent 875-17, Trent 877-17, Trent 884-17, Trent 892-17, Trent 892B-17, and Trent 895-17 turbofan engines with intermediate pressure (IP) turbine discs part numbers (P/Ns) FK21117 and FK33083 installed. These engines are installed on, but not limited to Boeing 777 airplanes.

(d) Unsafe Condition

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(d) This AD is prompted by reports of two IP turbine blade release incidents as a result of dust caps separating from the blades. Subsequently, the manufacturer applied improved modeling techniques for analysis, which revealed higher than predicted operating temperatures at the IP turbine disc rim and surrounding area due to inflow of annulus exhaust gases. The actions specified in this AD are intended to prevent uncontained IP turbine disc failure and damage to the airplane.

(e) Compliance

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(e) You are responsible for having the actions required by this AD performed within the compliance cycles specified unless the actions have already been done.

(f) To prevent uncontained IP turbine disc failure and damage to the airplane, do the following:

(1) Remove IP turbine disc P/N FK21117 from service at or before accumulating 8,600 cycles-since-new (CSN), and remove IP turbine disc P/N FK33083 from service at or before accumulating 3,000 CSN. Information on the reduced life limits may be found in Rolls-Royce Mandatory Service Bulletin RB.211-72-E058, dated January 14, 2003.

(2) After the effective date of this AD, do not install any IP turbine disc P/N FK21117, that exceeds 8,600 CSN, or any IP turbine disc P/N FK33083, that exceeds 3,000 CSN.

(g) Alternative Methods of Compliance

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(g) Alternative methods of compliance must be requested in accordance with 14 CFR part 39.19, and must be approved by the Manager, Engine Certification Office, Engine and Propeller Directorate, FAA.

(h) Material Incorporated by Reference

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(h) None.

(i) Related Information

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(i) The subject of this AD is addressed in CAA airworthiness directive 002-01-2003, dated January 14, 2003.

Rule preamble

The FAA’s background, reasoning and cost estimate, published with the AD.

DatesPage 1

This AD becomes effective September 22, 2003.

AddressesPage 1

You may get the service information identified in this AD from Rolls-Royce plc, P.O. Box 31 Derby, DE24 8BJ, United Kingdom; telephone 011-44-1332-242424; fax 011-44-1332-249936.

You may examine the AD docket at the FAA, New England Region, Office of the Regional Counsel, 12 New England Executive Park, Burlington, MA. You may examine the service information, at the FAA, New England Region, Office of the Regional Counsel, 12 New England Executive Park, Burlington, MA.

For further information contactPage 1

James Lawrence, Aerospace Engineer, Engine Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803-5299, telephone (781) 238-7176; fax (781) 238-7199.

Supplementary informationPage 1

The FAA proposed to amend 14 CFR part 39 with a proposed airworthiness directive (AD). The proposed AD applies to RR RB211 Trent 875-17, Trent 877-17, Trent 884-17, Trent 892-17, Trent 892B-17, and Trent 895-17 turbofan engines with IP turbine discs, P/Ns FK21117 and FK33083 installed. We published the proposed AD in the Federal Register on May 7, 2003 (68 FR 24383). That action proposed to require removal from service of these IP turbine discs based on newly established reduced turbine disc life limits. Information on the reduced life limits may be found in Rolls-Royce Mandatory Service Bulletin (MSB) RB.211-72-E058, dated January 14, 2003.

CommentsPage 1

We provided the public the opportunity to participate in the development of this AD. We have considered the comments received.

Request To Include a Reference to RR Service InformationPage 1

One commenter requests that a reference to RR MSB RB.211-72-E058, dated January 14, 2003, be included in the final rule. The commenter believes that the reference to the MSB is necessary for traceability to the AD.

The FAA agrees. The MSB reference is included in the Supplementary Information paragraph and in Compliance paragraph (f)(1) of the AD.

Request To Withdraw Unnecessary ADPage 2

One commenter states that the new life limits specified in the AD are being included in the Trent 800 Time Limits Manual (Chapter 5); therefore, the AD is unnecessary to mandate the new reduced life limits.

The FAA does not agree. Although the new life limits are being included in the Trent 800 Time Limits Manual, the reduced life limits are not enforceable unless mandated by an AD. Accordingly, the FAA will not change the AD based on this comment.

ConclusionPage 2

We have carefully reviewed the available data, including the comments received, and determined that air safety and the public interest require adopting the AD with the changes described previously. We have determined that these changes will neither increase the economic burden on any operator nor increase the scope of the AD.

Changes to 14 CFR Part 39—Effect on the ADPage 2

On July 10, 2002, the FAA published a new version of 14 CFR part 39 (67 FR 47997, July 22, 2002), which governs the FAA's AD system. That regulation now includes material that relates to altered products, special flight permits, and alternative methods of compliance. The material previously was included in each individual AD. Since the material is included in 14 CFR part 39, we will not include it in future AD actions.

Regulatory findingsPage 2

We have determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.

For the reasons discussed above, I certify that this AD:

(1) Is not a “significant regulatory action” under Executive Order 12866;

(2) Is not a “significant rule” under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and

(3) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

We prepared a summary of the costs to comply with this AD and placed it in the AD Docket. You may get a copy of this summary by sending a request to us at the address listed under ADDRESSES. Include “AD Docket No. 2003-NE-08-AD” in your request.

Adoption of the amendmentPage 2

Accordingly, under the authority delegated to me by the Administrator, the Federal Aviation Administration amends 14 CFR part 39 as follows:

1. The authority citation for part 39 continues to read as follows:

2. The FAA amends § 39.13 by adding the following new airworthiness directive (AD):

Affected TCDS · 1

The type certificate data sheets for the models this AD names, matched by model and maker.

Registered aircraft · 182

Registered aircraft whose airframe or engine model this AD names. Matched by model only, so check each against the AD’s applicability.

By aircraft maker
  • Boeing181 aircraft
  • Airbus1 aircraft
By year built
19822014
Registered aircraft by year built: 181 aircraft
19821
19831
19851
19873
19881
19894
19901
19914
19927
19931
199427
199515
19968
199713
199811
199924
200018
200126
20025
20034
20045
20141

1 with no year recorded

By model

Aircraft

See all 182 aircraft