AD 2005-18-16

Airworthiness directive · High pressure turbine (HPT) rotating components · General Electric Aircraft Engines CF34-3A1

Effective
October 13, 2005
Published
September 8, 2005 · 70 FR 53295–53296
Issued
August 31, 2005
Model
CF34-3A1
Data sheet
TCDSE15NE
Registered aircraft
689 matched by model
Product
Engine
Amendment
39-14256
Docket
FAA-2004-18869
Project
2004-NE-23-AD
Issued as
Final rule

Unofficial copy from the Federal Register XML, document 05-17761. Only the govinfo PDF is the legal edition. DRS record last changed May 30, 2024.

On this page

Summary

The FAA is adopting a new airworthiness directive (AD) for General Electric Company (GE) CF34-3A1 turbofan engines installed on Bombardier series Regional Jets with certain high pressure turbine (HPT) rotating components installed. This AD requires removal from service of certain HPT components prior to the parts exceeding their designated life limits. This AD results from the discovery that the manufacturer removed certain part numbers of HPT rotating components from the Life Limits section of the CF34 Engine Manual, SEI-756. The effect of this manual change was the removal of life limits from certain components that are eligible for installation in GE CF34-3A1 engines. We are issuing this AD to impose life limits on these HPT rotating components to prevent low cycle fatigue (LCF) cracking and failure of those components, which could result in uncontained engine failure and damage to the airplane.

The airworthiness directive

2005-18-16 General Electric Company: Amendment 39-14256. Docket No. FAA-2004-18869; Directorate Identifier 2004-NE-23-AD.

(a) Effective Date

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(a) This airworthiness directive (AD) becomes effective October 13, 2005.

(b) Affected ADs

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(b) None.

(c) Applicability

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(c) This AD applies to General Electric CF34-3A1 turbofan engines installed on Bombardier series Regional Jet Model CL-600-2B19 (Regional Jet Series 100 and 440) airplanes with one or more of the HPT rotating components installed, listed in the following Table 1:

Table 1.—HPT Rotating Components With Life Limits Restored
Part No.Nomenclature
6078T90P01Seal, Balance Piston Air.
6017T00P05Shaft, HPT Rotor.
4027T15P03Plate, Stage 1 Front Cooling.
6078T93P01Disk, Stage 1 Turbine.
6078T93P02Disk, Stage 1 Turbine.
5041T70P03Plate, Stage 1 Aft Cooling.
5023T97P03Plate, Stage 2 Rear Cooling.
6078T94P01Disk, Stage 2 Turbine.
6078T94P02Disk, Stage 2 Turbine.
5042T29P02Plate, Stage 2 Front Cooling.
5041T67P02Coupling, Outer Torque.
5079T02P01Coupling, Inner Torque.

(d) Unsafe Condition

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(d) This AD results from the discovery that the manufacturer removed the HPT rotating component part numbers, listed in Table 1 of this AD, from the HPT Life Limits section of the CF34 Engine Manual, SEI-756. We view this as a change to the life limit of the part, removing the type design life limit and imposing an unlimited life on the part. We are issuing this AD to re-impose life limits on the HPT rotating components with part numbers listed in Table 1 of this AD to prevent LCF cracking and failure of those components, which could result in uncontained engine failure and damage to the airplane.

(e) Compliance

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(e) You are responsible for having the actions required by this AD performed within the compliance times specified unless the actions have already been done.

(f) Remove from service the HPT rotating components listed in Table 1 of this AD before exceeding the life limit of 6,000 cycles-since-new.

(g) Alternative Methods of Compliance

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(g) The Manager, Engine Certification Office, has the authority to approve alternative methods of compliance for this AD if requested using the procedures found in 14 CFR 39.19.

(h) Related Information

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(h) GE Temporary Revision No. 05-0073, and Temporary Revision No. 05-0074, for CF34 Engine Manual, SEI-756, also pertain to the subject of this AD.

Rule preamble

The FAA’s background, reasoning and cost estimate, published with the AD.

DatesPage 1

This AD becomes effective October 13, 2005.

AddressesPage 1

You may examine the AD docket on the Internet at http://dms.dot.gov or in Room PL-401 on the plaza level of the Nassif Building, 400 Seventh Street, SW., Washington, DC.

For further information contactPage 1

Robert Grant, Aerospace Engineer, Engine Certification Office, FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803-5299; telephone (781) 238-7757; fax (781) 238-7199.

Supplementary informationPage 1

The FAA proposed to amend 14 CFR part 39 with a proposed airworthiness directive. The proposed AD applies to GE CF34-3A1 turbofan engines with certain HPT rotating components installed. We published the proposed AD in the Federal Register on August 16, 2004 (69 FR 50344). That action proposed a requirement for removal from service of certain HPT components prior to their exceeding designated life limits.

Examining the AD DocketPage 1

You may examine the docket that contains the AD, any comments received, and any final disposition in person at the Docket Management Facility Docket Offices between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The Docket Office (telephone (800) 647-5227) is located on the plaza level of the Department of Transportation Nassif Building at the street address stated in ADDRESSES. Comments will be available in the AD docket shortly after the DMS receives them.

CommentsPage 1

We provided the public the opportunity to participate in the development of this AD. We have considered the comments received.

Identify affected enginesPage 1

One commenter states that the AD should identify the specific engines to which it applies or identify the applicable engines by the maintenance manual used. We agree that applicability should be clarified. We have reworded the AD to indicate that it applies only to CF34-3A1 engines installed on Bombardier series Regional Jet Model CL-600-2B19 (Regional Jet Series 100 and 440) airplanes with one or more of certain HPT rotating components installed.

Challenger aircraft not affectedPage 1

Another commenter states that a note should be added to the AD indicating that this AD does not apply to CF34-3A1 engines installed on Challenger aircraft. We agree. We have clarified this AD to indicate that it applies only to engines installed on Bombardier series Regional Jet Model CL-600-2B19 (Regional Jet Series 100 and 440) airplanes with one or more of certain HPT rotating components installed.

ConclusionPage 1

We have carefully reviewed the available data, including the comments received, and determined that air safety and the public interest require adopting the AD with the changes described previously. We have determined that these changes will neither increase the economic burden on any operator nor increase the scope of the AD.

Costs of CompliancePage 1

We estimate that this AD would affect eight CF34-3A1 turbofan engines installed on airplanes of U.S. registry. We estimate that no affected engine has a listed HPT rotating component near its original type design life limit. Therefore, we estimate that this AD will not result in any additional direct labor or part costs.

Authority for This RulemakingPage 1

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority.

We are issuing this rulemaking under the authority described in subtitle VII, part A, subpart III, section 44701, “General requirements.” Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

Regulatory findingsPage 1

We have determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the National Government and the States, or on the distribution of power and responsibilities among the various levels of government.

For the reasons discussed above, I certify that this AD:

(1) Is not a “significant regulatory action” under Executive Order 12866;

(2) Is not a “significant rule” under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and

(3) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

We prepared a summary of the costs to comply with this AD and placed it in the AD Docket. You may get a copy of this summary at the address listed under ADDRESSES.

Adoption of the amendmentPage 2

Accordingly, under the authority delegated to me by the Administrator, the Federal Aviation Administration amends 14 CFR part 39 as follows:

1. The authority citation for part 39 continues to read as follows:

2. The FAA amends § 39.13 by adding the following new airworthiness directive:

Affected TCDS · 1

The type certificate data sheets for the models this AD names, matched by model and maker.

Registered aircraft · 689

Registered aircraft whose airframe or engine model this AD names. Matched by model only, so check each against the AD’s applicability.

By aircraft maker
  • Bombardier520 aircraft
  • Canadair119 aircraft
  • Embraer45 aircraft
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  • Embraer Empresa Brasileira De1 aircraft
  • Embraer-Empresa Brasileira De1 aircraft
By year built
19832024
Registered aircraft by year built: 662 aircraft
19832
19841
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19861
19874
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19895
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19914
19927
19939
199416
199511
199615
199718
199812
199918
200020
200170
200296
2003132
2004112
200584
20063
20082
20101
20221
20241

27 with no year recorded

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