AD 2006-06-16

Airworthiness directive · Crankshaft · Lycoming Engines AEIO-360-A1B6, AEIO-360-A1E6, IO-360-A1B6 and 18 more

Effective
April 27, 2006
Published
March 23, 2006 · 71 FR 14638–14640
Issued
March 15, 2006
Models
AEIO-360-A1B6, AEIO-360-A1E6, IO-360-A1B6, IO-360-A1B6D, IO-360-A3B6, IO-360-A3B6D and 15 more
Registered aircraft
21,855 matched by model
Product
Engine
Amendment
39-14525
Docket
FAA-2005-23269
Project
2005-NE-50-AD
Issued as
Final rule

Unofficial copy from the Federal Register XML, document 06-2759. Only the govinfo PDF is the legal edition. DRS record last changed May 30, 2024.

On this page

Summary

The FAA is adopting a new airworthiness directive (AD) for certain Lycoming Engines (formerly Textron Lycoming) AEIO-360, IO-360, O-360, LIO-360, and LO-360 series reciprocating engines. This AD requires replacing certain crankshafts. This AD results from a crankshaft failure in a Lycoming LO-360-A1H6 reciprocating engine. We are issuing this AD to prevent failure of the crankshaft, which could result in total engine power loss, in-flight engine failure, and possible loss of the aircraft.

The airworthiness directive

2006-06-16 Lycoming Engines (Formerly Textron Lycoming): Amendment 39-14525. Docket No. FAA-2005-23269; Directorate Identifier 2005-NE-50-AD.

(a) Effective Date

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(a) This airworthiness directive (AD) becomes effective April 27, 2006.

(b) Affected ADs

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(b) None.

(c) Applicability

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(c) This AD applies to Lycoming Engines AEIO-360, IO-360, O-360, LIO-360, and LO-360 series reciprocating engines, manufactured new or rebuilt, overhauled, or that had a crankshaft installed after March 1, 1999. These engines are installed on, but not limited to, the following aircraft:

Engine modelManufacturerAircraft model
AEIO-360-A1B6MoravanZ242L Zlin
Scottish AviaBulldog
ValmetL-70 Vinka
AEIO-360-A1E6Integrated SystemsOmega
IO-360-A1B6Aircraft Manufacturing FactoryMushshak
BeechC-24R Sierra or 200 Sierra
CessnaR-G Cardinal
Korean AirChang Gong-91
LakeLA-4-200 Buccaneer
MooneyM-20-J
PartenaviaP-68 Series Observer
SaabMFI-15 Safari or MFI-17 Supporter
Scottish AviaBulldog
SocataTB-200
IO-360-A1B6DCessnaR-G Cardinal
MooneyM-201
Siai MarchettiS-205
IO-360-A3B6MooneyM-201
Mod WorksTrophy 212 Conversion
IO-360-A3B6DMooneyM20J-201
IO-360-C1C6PiperPA-28R-201 Arrow
RuschmeyerMF-85
IO-360-B1G6AmericanBlimp
IO-360-C1G6ZeppelinBlimp
IO-360-C1E6PiperPA-34-200 Seneca I
LO-360-A1G6DBeech76 Duchess
LO-360-A1H6PiperPA-44-180 Seminole
O-360-A1F6Cessna177 Cardinal
O-360-A1F6DCessna177 Cardinal
O-360-A1G6DBeech76 Duchess
O-360-A1H6PiperPA-44-180
O-360-E1A6DPiperPA-44-180
O-360-F1A6CessnaC-172RG Cutlass RG
IO-360-C1D6Sold as a spare engine
LIO-360-C1E6Sold as a spare engine
LO-360-E1A6dSold as a spare engine
LIO-360-C1D6Sold as a spare engine

(d) Unsafe Condition

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(d) This AD results from a crankshaft failure in a Lycoming LO-360-A1H6 reciprocating engine. We are issuing this AD to prevent failure of the crankshaft, which could result in total engine power loss, in-flight engine failure, and possible loss of the aircraft.

(e) Compliance

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(e) You are responsible for having the actions required by this AD performed within 50 hours time-in-service or 6 months after the effective date of this AD, whichever is earlier, unless the actions have already been done.

(f) If Lycoming Engines manufactured new, rebuilt, overhauled, or replaced the crankshaft in your engine before March 1, 1999, and you haven't had the crankshaft replaced, no further action is required.

(g) If Table 1 of Supplement No. 1 to Lycoming Mandatory Service Bulletin (MSB) No. 566, dated November 30, 2005, lists your engine serial number (SN), use Table 2 of Supplement No. 1 to verify if your crankshaft SN is listed.

(h) If Table 1 of Supplement No. 1 to Lycoming MSB No. 566, dated November 30, 2005, does not list your engine SN, use Table 2 of Supplement No. 1 to verify if your crankshaft SN is listed, if an affected crankshaft was installed as a replacement.

(i) If Table 2 of Supplement No. 1 to Lycoming Engines MSB No. 566, dated November 30, 2005, lists your crankshaft SN, replace the crankshaft with a crankshaft that is not listed in Table 2 of Supplement No. 1 to Lycoming MSB No. 566, dated July 11, 2005.

(j) The engine and crankshaft SNs listed in Table 1 and Table 2 of Supplement No.1 to Lycoming Engines MSB No. 566 are different from the engine and crankshaft SNs affected by Lycoming MSBs No. 552, No. 553 and No. 566; and ADs 2002-19-03 and 2005-19-11.

(k) Prohibition Against Installing Certain Crankshafts

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(k) After the effective date of this AD, do not install any crankshaft that has a SN listed in Table 2 of Supplement No. 1 to Lycoming MSB No. 566, dated November 30, 2005, into any engine.

(l) Alternative Methods of Compliance

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(l) The Manager, New York Aircraft Certification Office, has the authority to approve alternative methods of compliance for this AD if requested using the procedures found in 14 CFR 39.19.

(m) Related Information

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(m) None.

(n) Material Incorporated by Reference

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(n) You must use Lycoming Engines Supplement No. 1 to Mandatory Service Bulletin No. 566, dated November 30, 2005, to perform the crankshaft replacements required by this AD. The Director of the Federal Register approved the incorporation by reference of this service bulletin in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Contact Lycoming, 652 Oliver Street, Williamsport, PA 17701; telephone (570) 323-6181; fax (570) 327-7101, or go on the Internet at http://www.Lycoming.Textron.com for a copy of this service information. You may review copies at the Docket Management Facility; U.S. Department of Transportation, 400 Seventh Street, SW., Nassif Building, Room PL-401, Washington, DC 20590-0001, on the Internet at http://dms.dot.gov, or at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html.

Rule preamble

The FAA’s background, reasoning and cost estimate, published with the AD.

DatesPage 1

This AD becomes effective April 27, 2006. The Director of the Federal Register approved the incorporation by reference of certain publications listed in the regulations as of April 27, 2006.

AddressesPage 1

You can get the service information identified in this AD from Lycoming, 652 Oliver Street, Williamsport, PA 17701; telephone (570) 323-6181; fax (570) 327-7101, or on the Internet at http://www.Lycoming.Textron.com.

You may examine the AD docket on the Internet at http://dms.dot.gov or in Room PL-401 on the plaza level of the Nassif Building, 400 Seventh Street, SW., Washington, DC.

For further information contactPage 1

Norm Perenson, Aerospace Engineer, New York Aircraft Certification Office, FAA, Engine & Propeller Directorate, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; telephone (516) 228-7337; fax (516) 794-5531.

Supplementary informationPage 1

The FAA proposed to amend 14 CFR part 39 with a proposed AD. The proposed AD applies to certain Lycoming Engines (formerly Textron Lycoming) AEIO-360, IO-360, O-360, LIO-360, and LO-360 series reciprocating engines. We published the proposed AD in the Federal Register on December 27, 2005 (70 FR 76431). That action proposed to require replacing certain crankshafts within 50 hours time-in-service or 6 months after the effective date of this AD, whichever is earlier.

Examining the AD DocketPage 1

You may examine the docket that contains the AD, any comments received, and any final disposition in person at the Docket Management Facility Docket Offices between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The Docket Office (telephone (800) 647-5227) is located on the plaza level of the Department of Transportation Nassif Building at the street address stated in ADDRESSES. Comments will be available in the AD docket shortly after the DMS receives them.

CommentsPage 1

We provided the public the opportunity to participate in the development of this AD. We received no comments on the proposal or on the determination of the cost to the public.

ConclusionPage 1

We have carefully reviewed the available data and determined that air safety and the public interest require adopting the AD as proposed.

Costs of CompliancePage 1

We estimate that this AD will affect 282 engines installed on aircraft of U.S. registry. We estimate that it will take the following work hours to perform the inspection and crankshaft replacement:

Type of applicationWork-hours per engineNumber of engines affected
Constant-Speed Propeller86251
Fixed-Pitch Propeller84.531

We estimate the average labor rate is $65 per work hour and that required parts for each engine will cost about $15,300. Based on these figures, we estimate the total cost of the AD to U.S. operators to be $5,887,957. Lycoming Engines informed us that they intend to supply the new parts at no charge and reimburse labor costs when authorized, for engine removal and reinstallation, using the current revision of Lycoming's Removal and Installation Labor Allowance Guidebook. These actions would substantially reduce the estimated cost of this AD.

Authority for This RulemakingPage 1

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority.

We are issuing this rulemaking under the authority described in subtitle VII, part A, subpart III, section 44701, “General requirements.” Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

Regulatory findingsPage 2

We have determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.

For the reasons discussed above, I certify that this AD:

(1) Is not a “significant regulatory action” under Executive Order 12866;

(2) Is not a “significant rule” under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and

(3) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

We prepared a summary of the costs to comply with this AD and placed it in the AD Docket. You may get a copy of this summary at the address listed under ADDRESSES.

Adoption of the amendmentPage 2

Accordingly, under the authority delegated to me by the Administrator, the Federal Aviation Administration amends 14 CFR part 39 as follows:

1. The authority citation for part 39 continues to read as follows:

2. The FAA amends § 39.13 by adding the following new airworthiness directive:

Affected TCDS · 2

The type certificate data sheets for the models this AD names, matched by model and maker.

Registered aircraft · 21,855

Registered aircraft whose airframe or engine model this AD names. Matched by model only, so check each against the AD’s applicability.

By aircraft maker
  • Piper8,430 aircraft
  • Mooney3,505 aircraft
  • Cessna2,931 aircraft
  • Beech1,205 aircraft
  • Grumman American Avn.560 aircraft
  • Other makers2,2735,224 aircraft
By year built
19292026
Registered aircraft by year built: 19,265 aircraft
19291
19301
19361
19371
19381
19402
19411
19431
194623
194711
194810
19495
19506
19514
195212
195314
19547
195510
195617
195721
1958153
1959193
1960184
1961192
1962277
1963445
1964562
1965780
1966859
1967905
1968959
1969651
1970357
1971481
1972596
1973758
1974705
1975835
19761,092
19771,082
19781,033
1979753
1980361
1981246
1982122
198373
1984112
198568
198636
198752
198849
198955
199067
1991101
1992107
199398
199473
1995129
199661
1997135
1998306
1999345
2000380
2001328
2002228
2003283
2004309
2005234
200639
200742
200841
200927
201057
201148
201248
201339
201440
201536
201641
201746
201853
201949
202044
202140
202244
202341
202452
202549
202630

2,590 with no year recorded

By model

See all 27 models

Aircraft

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