AD 2007-26-20

Airworthiness directive · LPT stage 4 disks · Pratt & Whitney Division PW4164, PW4168 and PW4168A

Effective
February 7, 2008
Published
January 3, 2008 · 73 FR 394–395
Issued
December 20, 2007
Models
PW4164, PW4168, PW4168A
Data sheet
TCDSE36NE
Registered aircraft
12 matched by model
Product
Engine
Amendment
39-15322
Docket
FAA-2007-27230
Project
2007-NE-04-AD
Issued as
Final rule

Unofficial copy from the Federal Register XML, document E7-25505. Only the govinfo PDF is the legal edition. DRS record last changed May 30, 2024.

On this page

Summary

The FAA is adopting a new airworthiness directive (AD) for PW PW4164, PW4168, and PW4168A turbofan engines with certain low pressure turbine (LPT) stage 4 disks, part number (P/N) 51N404, installed. This AD requires removing certain LPT stage 4 disks, listed by serial number at the next piece-part exposure or within 7,500 cycles-since-new (CSN). This AD results from a report of improperly manufactured LPT stage 4 disks. We are issuing this AD to prevent an uncontained engine failure due to low-cycle fatigue (LCF), which could result in damage to the airplane.

The airworthiness directive

2007-26-20 Pratt & Whitney: Amendment 39-15322. Docket No. FAA-2007-27230; Directorate Identifier 2007-NE-04-AD.

(a) Effective Date

PDF page 2

(a) This airworthiness directive (AD) becomes effective February 7, 2008.

(b) Affected ADs

PDF page 2

(b) None.

(c) Applicability

PDF page 2

(c) This AD applies to Pratt & Whitney PW4164, PW4168, and PW4168A turbofan engines with certain low pressure turbine (LPT) stage 4 disks, part number (P/N) 51N404, that have a serial number (S/N) listed in the following Table 1, installed. These engines are installed on, but not limited to, Airbus A330-200 and A330-300 series airplanes.

Table 1.—Affected LPT Stage 4 Disks by Serial Number
LPT Stage 4 Disk Serial Nos.
CLDLC01142
CLDLC01143
CLDLC01144
CLDLC01145
CLDLC01146
CLDLC01148
CLDLC01149
CLDLC01150
CLDLC01151
CLDLC01152
CLDLC01181
CLDLC01182
CLDLC01183
CLDLC01185
CLDLC01186
CLDLC01187

(d) Unsafe Condition

PDF page 2

(d) This AD results from a report of improperly manufactured LPT stage 4 disks. We are issuing this AD to prevent an uncontained engine failure due to low-cycle fatigue, which could result in damage to the airplane.

(e) Compliance

PDF page 2

(e) You are responsible for having the actions required by this AD performed at the next piece-part exposure after the effective date of this AD or within 7,500 cycles-since-new, unless the actions have already been done.

(f) Removing the LPT Stage 4 Disk

PDF page 2

(f) Remove from service any LPT stage 4 disk that has an S/N listed in Table 1 of this AD.

(g) Prohibition Against Installing an Affected Disk

PDF page 2

(g) After the effective date of this AD, do not install any disk, P/N 51N404, that has an S/N listed in Table 1 of this AD or any disk removed as specified in paragraph (f) of this AD except as allowed by paragraph (h) of this AD.

(h) Alternative Methods of Compliance

PDF page 2

(h) The Manager, Engine Certification Office, has the authority to approve alternative methods of compliance for this AD if requested using the procedures found in 14 CFR 39.19.

(i) Special Flight Permits

PDF page 2

(i) Under 14 CFR part 39.23, we are prohibiting the special flight permits for this AD.

(j) Related Information

PDF page 2

(j) Contact V. Rose Len, Aerospace Engineer, Engine Certification Office, FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803; telephone (781) 238-7772; fax (781) 238-7199, for more information about this AD.

(k) Material Incorporated by Reference

PDF page 2

(k) None.

Rule preamble

The FAA’s background, reasoning and cost estimate, published with the AD.

DatesPage 1

This AD becomes effective February 7, 2008.

AddressesPage 1

The Docket Operations office is located at Docket Management Facility, U.S. Department of Transportation, 1200 New Jersey Avenue, SE., West Building, Ground Floor, Room W12-140, Washington, DC 20590-0001.

For further information contactPage 1

V. Rose Len, Aerospace Engineer, Engine Certification Office, FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803; telephone (781) 238-7772; fax (781) 238-7199.

Supplementary informationPage 1

The FAA proposed to amend 14 CFR part 39 with a proposed AD. The proposed AD applies to PW PW4164, PW4168, and PW4168A. We published the proposed AD in the Federal Register on May 21, 2007 (72 FR 28459). That action proposed to require removing certain LPT stage 4 disks, P/N 51N404, listed by serial number in the proposed AD, at the next piece-part exposure, or within 7,500 CSN, whichever occurs first.

Examining the AD DocketPage 1

You may examine the AD docket on the Internet at http://www.regulations.gov; or in person at the Docket Operations office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this AD, the regulatory evaluation, any comments received, and other information. The street address for the Docket Operations office (telephone (800) 647-5527) is provided in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt.

CommentsPage 1

We provided the public the opportunity to participate in the development of this AD. We have considered the comment received.

Pratt & Whitney proposes that we not write an AD. Pratt & Whitney states that they performed additional testing for low-cycle fatigue (LCF). They state the testing shows the disks with the 1-hour heat treatment are equivalent to the disks treated with a 4-hour heat treatment. We do not agree. The data that PW presents to us doesn't conclusively show the 1-hour heat-treat LCF capability is equivalent to the 4-hour heat-treat disks. We didn't change the AD.

ConclusionPage 1

We have carefully reviewed the available data, including the comment received, and determined that air safety and the public interest require adopting the AD as proposed.

Costs of CompliancePage 1

We estimate that this AD will affect 11 engines installed on airplanes of U.S. registry. We also estimate that it will take about 250 work-hours per engine to perform the required action, if not done at piece-part exposure, and that the average labor rate is $80 per work-hour. Required parts will cost about $186,288 per engine. Based on these figures, we estimate the total cost of the AD to U.S. operators to be $2,269,168.

Authority for This RulemakingPage 2

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority.

We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701, “General requirements.” Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

Regulatory findingsPage 2

We have determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.

For the reasons discussed above, I certify that this AD:

(1) Is not a “significant regulatory action” under Executive Order 12866;

(2) Is not a “significant rule” under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and

(3) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

We prepared a summary of the costs to comply with this AD and placed it in the AD Docket. You may get a copy of this summary at the address listed under ADDRESSES.

Adoption of the amendmentPage 2

Accordingly, under the authority delegated to me by the Administrator, the Federal Aviation Administration amends 14 CFR part 39 as follows:

1. The authority citation for part 39 continues to read as follows:

2. The FAA amends § 39.13 by adding the following new airworthiness directive:

Affected TCDS · 1

The type certificate data sheets for the models this AD names, matched by model and maker.

Registered aircraft · 12

Registered aircraft whose airframe or engine model this AD names. Matched by model only, so check each against the AD’s applicability.

By aircraft maker
  • Airbus12 aircraft
By year built
20062007
Registered aircraft by year built: 12 aircraft
20065
20077

By model

Aircraft