AD 2009-08-03

Historical

Airworthiness directive · Tail rotor blade (blade) · Bell Helicopter Textron 206A, 206B, 206L and 10 more

Effective
April 24, 2009
Published
April 9, 2009 · 74 FR 16112–16114
Issued
March 26, 2009
Supersedes
AD2007-19-52
Superseded by
AD2010-26-51
Models
206A, 206B, 206L, 206L-1, 206L-3, 206L-4 and 7 more
Registered aircraft
2,460 matched by model
Product
Aircraft · Rotorcraft
Amendment
39-15876
Docket
FAA-2009-0301
Project
2008-SW-69-AD
Issued as
Final rule; request for comments

Unofficial copy from the Federal Register XML, document E9-7783. Only the govinfo PDF is the legal edition. DRS record last changed August 7, 2025.

On this page

Summary

We are adopting a superseding airworthiness directive (AD) for the specified Bell Helicopter Textron Canada Limited (BHTC) Model 206A, 206B, 206L, 206L-1, 206L-3, 206L-4, 222, 222B, 222U, 230, 407, 427, and 430 helicopters. That AD currently requires replacing each affected tail rotor blade (blade) with an airworthy blade that has a serial number not listed in the Rotor Blades, Inc. (RBI) document that is attached to each of the Bell Helicopter Textron Alert Service Bulletins (ASBs) listed in the applicability section of the AD. That AD results from mandatory continuing airworthiness information (MCAI) issued by the aviation authority of Canada. The MCAI states that there have been three reports of blade tip weights departing from the blade during flight. Since issuing that AD, BHTC has issued revised service information to correct part numbers and serial numbers listed in the RBI document that is attached to each BHTC ASB and to add additional part-numbered and serial-numbered blades to the list. The actions of this AD are intended to prevent loss of a blade tip weight, loss of a blade, and subsequent loss of control of the helicopter.

The airworthiness directive

2009-08-03 Bell Helicopter Textron Canada Limited: Amendment 39-15876. Docket No. FAA-2009-0301; Directorate Identifier 2008-SW-69-AD.

(a) Effective Date

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(a) This airworthiness directive (AD) becomes effective on April 24, 2009.

(b) Other Affected ADs

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(b) Supersedes AD 2007-19-52, Amendment 39-15264, Docket No. FAA-2007-0179, Directorate Identifier 2007-SW-36-AD (72 FR 65221, November 20, 2007).

(c) Applicability

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(c) This AD applies to Model 206A, 206B, 206L, 206L-1, 206L-3, 206L-4, 222, 222B, 222U, 230, 407, 427, and 430 helicopters, with a tail rotor blade (blade) installed that has a part number and serial number which is listed in the Rotor Blades, Inc. (RBI) document attached to the following Bell Helicopter Textron Alert Service Bulletins (ASBs), certificated in any category:

ASB No.RevisionDateHelicopter model
206-07-116ASeptember 19, 2007206A and 206B.
206L-07-148ASeptember 19, 2007206L, L-1, L-3, and L-4.
222-07-106CSeptember 20, 2007222 and 222B.
222U-07-77CSeptember 20, 2007222U.
230-07-38CSeptember 20, 2007230.
407-07-81ASeptember 19, 2007407.
427-07-18ASeptember 19, 2007427.
430-07-41CSeptember 20, 2007430.

(d) Reason

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(d) The mandatory continuing airworthiness information (MCAI) states that there have been three reports of blade tip weights departing from the blade during flight. This AD corrects part numbers and serial numbers of blades, and adds additional blades to the previous AD listing, based on revised ASBs issued by Bell Helicopter Textron Canada Limited. The actions required by this AD are intended to prevent loss of a blade tip weight, loss of a blade, and subsequent loss of control of the helicopter.

(e) Actions and Compliance

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(e) Before further flight, unless already accomplished, replace any affected blade with an airworthy blade. An airworthy blade is one that has a part number and a serial number that is not listed in the RBI document that is attached to each ASB listed in the Applicability section of this AD.

(f) Differences Between This AD and the MCAI AD

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(f) The actions required by this AD only apply to those blades listed in the RBI document that is attached to the ASBs listed in paragraph (c). The MCAI allows use of those ASBs, or “later revisions approved by Chief, Continuing Airworthiness, Transport Canada.”

(g) Other Information

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(g) Alternative Methods of Compliance (AMOCs): The Manager, Safety Management Group, FAA, ATTN: Sharon Miles, Aviation Safety Engineer, FAA, Rotorcraft Directorate, Regulations and Policy Group, 2601 Meacham Blvd., Fort Worth, Texas 76193-0111, telephone (817) 222-5122, fax (817) 222-5961, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19.

(h) Air Transport Association of America (ATA) Tracking Code

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(h) ATA Code 6410: Tail Rotor Blades.

(i) Material Incorporated by Reference

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(i) You must use the following Bell Helicopter Textron Alert Service Bulletin for your model helicopter to determine which blades are subject to these AD actions:

ASB No.RevisionDateHelicopter model
206-07-116ASeptember 19, 2007206A and 206B.
206L-07-148ASeptember 19, 2007206L, L-1, L-3, and L-4.
222-07-106CSeptember 20, 2007222 and 222B.
222U-07-77CSeptember 20, 2007222U.
230-07-38CSeptember 20, 2007230.
407-07-81ASeptember 19, 2007407.
427-07-18ASeptember 19, 2007427.
430-07-41CSeptember 20, 2007430.

(1) The Director of the Federal Register approved the incorporation by reference of this service information under 5 U.S.C. 552(a) and 1 CFR part 51.

(2) For service information identified in this AD, contact Bell Helicopter Textron Canada, 12,800 Rue de l'Avenir, Mirabel, Quebec J7J1R4, telephone (450) 437-2862 or (800) 363-8023, fax (450) 433-0272, or at http://www.bellcustomer.com/files/.

(3) You may review copies at the FAA, Office of the Regional Counsel, Southwest Region, 2601 Meacham Blvd., 76193-0111, or at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, call (202) 741-6030, or e-mail to: http://www.archives.gov/federal-register/cfr/ibr-locations.html.

Rule preamble

The FAA’s background, reasoning and cost estimate, published with the AD.

DatesPage 1

This AD becomes effective on April 24, 2009.

The incorporation by reference of certain publications is approved by the Director of the Federal Register as of April 24, 2009.

We must receive comments on this AD by June 8, 2009.

AddressesPage 1

You may send comments by any of the following methods:

• Federal eRulemaking Portal: Go to http://www.regulations.gov. Follow the instructions for submitting your comments electronically.

• Fax: (202) 493-2251.

• Mail: U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC 20590.

• Hand Delivery: U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC 20590, between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays.

You may get the service information identified in this AD from Bell Helicopter Textron Canada, 12,800 Rue de l'Avenir, Mirabel, Quebec J7J1R4, telephone (450) 437-2862 or (800) 363-8023, fax (450) 433-0272, or at http://www.bellcustomer.com/files/.

Examining the Docket: You may examine the AD docket on the Internet at http://www.regulations.gov or in person at the Docket Operations office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this AD, any comments received, and other information. The street address for the Docket Operations office (telephone (800) 647-5527) is stated in the ADDRESSES section of this AD. Comments will be available in the AD docket shortly after receipt.

For further information contactPage 1

Sharon Miles, Aviation Safety Engineer, FAA, Rotorcraft Directorate, Regulations and Policy Group, Fort Worth, Texas 76193-0111, telephone (817) 222-5122, fax (817) 222-5961.

DiscussionPage 1

On October 31, 2007, the FAA issued AD 2007-19-52, Amendment 39-15264 (72 FR 65221, November 20, 2007), to publish Emergency AD 2007-19-52, which made the AD effective to all persons except those to whom it was made immediately effective on September 14, 2007. That AD requires, before further flight, removing and replacing each affected blade with an airworthy blade. That action was prompted by three reports of blade tip weights being slung from the blades during flights, causing significant vibration.

Since issuing that AD, BHTC has revised the ASBs based on revisions to the RBI documents that are attached to the ASBs to add blade serial numbers to the applicability. Also, the ASBs have been revised to add clarification to the applicability by adding specific part number dash numbers.

Transport Canada, which is the aviation authority for Canada, has issued Transport Canada AD No. CF-2007-21, dated September 13, 2007, to correct an unsafe condition for the BHTC Model 206A, 206B, 206L, 206L-1, 206L-3, 206L-4, 222, 222B, 222U, 230, 407, 427, and 430 helicopters. The MCAI states that there have been three reports of blade tip weights departing from the blade during flight. The actions are intended to prevent loss of a blade tip weight, loss of a blade, and subsequent loss of control of the helicopter. Although the BHTC ASBs have been revised since they were referenced in our AD 2007-19-52, the Transport Canada AD has not been revised.

You may obtain further information by examining the MCAI and any related service information in the AD docket.

Related service informationPage 1

BHTC has issued the following:

• ASB No. 206-07-116, Revision A, dated September 19, 2007, for BHTC Model 206 A/B series helicopters;

• ASB No. 206L-07-148, Revision A, dated September 19, 2007, for BHTC Model 206L series helicopters;

• ASB No. 222-07-106, Revision C, dated September 20, 2007, for BHTC Model 222 and 222B helicopters;

• ASB No. 222U-07-77, Revision C, dated September 20, 2007, for BHTC Model 222U helicopters;

• ASB No. 230-07-38, Revision C, dated September 20, 2007, for BHTC Model 230 helicopters;

• ASB No. 407-07-81, Revision A, dated September 19, 2007, for BHTC Model 407 helicopters;

• ASB No. 427-07-18, Revision A, dated September 19, 2007, for BHTC Model 427 helicopters; and

• ASB No. 430-07-41, Revision C, dated September 20, 2007, for BHTC Model 430 helicopters.

All of the ASBs contain a letter from RBI indicating that certain blades processed by RBI may be missing the adhesive applied to the tip weight screw during the weight and balance process. Since the issuance of AD 2007-19-52, some ASBs have been revised to include additional blade part numbers and serial numbers that require inspection, as well as to clarify the part number applicability by adding specific part number “dash numbers.” Additionally, the ASBs' revisions specify marking the blade with an “L” once inspection determines that the blade is airworthy. The actions described in the MCAI are intended to correct the same unsafe condition as that identified in the service information.

FAA's Evaluation and Unsafe Condition DeterminationPage 2

These helicopters have been approved by the aviation authority of Canada and are approved for operation in the United States. Pursuant to our bilateral agreement with Canada, they have notified us of the unsafe condition described in the MCAI. We are issuing this AD because we evaluated all information provided by Transport Canada and determined the unsafe condition exists and is likely to exist or develop on other helicopters of these same type designs.

Differences Between This AD and the MCAIPage 2

The actions required by this AD only apply to those blades listed in the RBI document that is attached to the ASBs listed in paragraph (c). The MCAI allows use of those ASBs, or “later revisions approved by Chief, Continuing Airworthiness, Transport Canada.”

Costs of CompliancePage 2

We estimate that this AD will affect about 3,741 helicopters of U.S. registry. We also estimate that it will take about 2 work-hours per helicopter to determine if an affected blade is installed. The average labor rate is $80 per work-hour. The ASB contains a warranty statement that owners or operators of BHTC helicopters who comply with the instructions in the ASB will be eligible to return defective blades identified by serial number in the compliance section to their nearest RBI facility for inspection and repair at no cost. Based on these figures, we estimate the total cost impact of the AD on U.S. operators to be $598,560, assuming all shipping, inspection, and repair costs are paid by RBI or BHTC.

FAA's Determination of the Effective DatePage 2

An unsafe condition exists that requires the immediate adoption of this AD. We find that the risk to the flying public justifies waiving notice and comment prior to adoption of this rule because loss of a blade tip weight during flight can adversely affect the controllability and structural integrity of the helicopter. Also, determining if an affected blade is installed and replacing any affected blade before further flight is required. Therefore, we have determined that notice and opportunity for public comment before issuing this AD are impracticable and that good cause exists for making this amendment effective in fewer than 30 days.

Comments invitedPage 2

This AD is a final rule that involves requirements affecting flight safety, and we did not precede it by notice and opportunity for public comment. However, we invite you to send us any written data, views, or arguments concerning this AD. Send your comments to an address listed under the ADDRESSES section of this AD. Include “Docket No. FAA-2009-0301; Directorate Identifier 2008-SW-69-AD” at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of this AD. We will consider all comments received by the closing date and may amend this AD because of those comments.

We will post all comments we receive, without change, to http://www.regulations.gov including any personal information you provide. We will also post a report summarizing each substantive verbal contact we receive about this AD.

Authority for This RulemakingPage 2

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. “Subtitle VII: Aviation Programs,” describes in more detail the scope of the Agency's authority.

We are issuing this rulemaking under the authority described in “Subtitle VII, Part A, Subpart III, Section 44701: General requirements.” Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on helicopters identified in this rulemaking action.

Regulatory findingsPage 2

We determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.

Therefore, I certify this AD:

1. Is not a “significant regulatory action” under Executive Order 12866;

2. Is not a “significant rule” under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and

3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

We prepared an economic evaluation of the estimated costs to comply with this AD and placed it in the AD docket.

Adoption of the amendmentPage 2

Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:

1. The authority citation for part 39 continues to read as follows:

2. The FAA amends § 39.13 by removing Amendment 39-15264 (72 FR 65221, November 20, 2007), and adding the following new AD:

Affected TCDS · 3

The type certificate data sheets for the models this AD names, matched by model and maker.

Registered aircraft · 2,460

Registered aircraft whose airframe or engine model this AD names. Matched by model only, so check each against the AD’s applicability.

By aircraft maker
  • Bell1,540 aircraft
  • Bell Helicopter Textron Canada545 aircraft
  • Bell Textron Canada197 aircraft
  • Bell Helicopter Textron178 aircraft
By year built
19542026
Registered aircraft by year built: 2,125 aircraft
19541
19661
19675
196815
196912
19706
197114
197219
197325
197439
197539
197635
197730
197849
197969
198088
198181
198245
198328
198416
198515
198612
19877
198817
198924
199033
199144
199228
199348
199463
199564
199648
199768
199854
199942
200052
200145
200229
200330
200442
200538
200660
200750
200855
200937
201026
201135
201258
201363
201449
201549
201623
20175
20189
201927
202021
202134
202215
202328
202432
202525
20264

335 with no year recorded

By model

See all 22 models

Aircraft

See all 2,460 aircraft