AD 2013-23-17

Airworthiness directive · High-pressure (HP) and intermediate-pressure (IP) turbine discs · Rolls-Royce RB211-535E4-37, RB211-535E4-B-37, RB211-535E4-C-37 and 3 more

Effective
December 11, 2013
Published
November 26, 2013 · 78 FR 70487–70489
Issued
November 8, 2013
Models
RB211-535E4-37, RB211-535E4-B-37, RB211-535E4-C-37, RB211 Trent 768-60, RB211 Trent 772-60, RB211 Trent 772B-60
Registered aircraft
234 matched by model
Product
Engine
Amendment
39-17672
Docket
FAA-2013-0750
Project
2013-NE-25-AD
Issued as
Final rule; request for comments

Unofficial copy from the Federal Register XML, document 2013-28221. Only the govinfo PDF is the legal edition. DRS record last changed May 30, 2024.

On this page

Summary

We are adopting a new airworthiness directive (AD) for Rolls-Royce plc (RR) RB211-535E4-37, -535E4-B-37, -535E4-C-37, RB211Trent 768-60, 772-60, and 772B-60 turbofan engines. This AD requires removal of certain high-pressure (HP) and intermediate-pressure (IP) turbine discs before their accumulated cyclic lives have reached the revised limits. This AD was prompted by a report of an HP disc contaminated with a steel inclusion. We are issuing this AD to prevent failure of the HP or IP turbine disc, uncontained engine failure, and damage to the airplane.

The airworthiness directive

2013-23-17 Rolls-Royce plc: Amendment 39-17672; Docket No. FAA-2013-0750; Directorate Identifier 2013-NE-25-AD.

(a) Effective Date

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This AD is effective December 11, 2013.

(b) Affected ADs

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None.

(c) Applicability

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This AD applies to Rolls-Royce plc (RR) RB211-535E4-37, -535E4-B-37, -535E4-C-37, RB211 Trent 768-60, 772-60, and 772B-60 turbofan engines with turbine disc part numbers (P/Ns) and serial numbers (S/Ns) listed in Table 1 to paragraph (c) of this AD.

Table 1 to Paragraph (c)—New Reduced Cyclic Life Limits for High-Pressure (HP)/Intermediate-Pressure (IP) Turbine Discs
EngineP/NsS/NsNew reduced cyclic life limit
RB211-535E4-37,-535E4-B-37, -535E4-C-37UL39767LDRCZ1990011,400 flight cycles (FCs).
UL39767LDRCZ19903
UL39767LDRCZ19904
RB211 Trent 768-60, 772-60, and 772B-60FK26893LDRCZ199018,687 FCs.
FK26893LDRCZ20081
FK26893LDRCZ20082
FK26893LDRCZ20084
FK26893LDRCZ20088
FK26893LDRCZ20089
FK26893LDRCZ20090
FK26893LDRCZ20093
FK26893LDRCZ20094
FK26893LDRCZ20097
FK26893LDRCZ20099
FK26893LDRCZ20100
FK20795 or FW53118LDREB121769,270 FCs.
FK20795 or FW53118LDREB12177
FK20795 or FW53118LDREB12178
FK20795 or FW53118LDREB12179
FK20795 or FW53118LDREB12180

(d) Reason

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This AD was prompted by a report of an HP disc contaminated with a steel inclusion. We are issuing this AD to prevent failure of the HP or IP turbine disc, uncontained engine failure, and damage to the airplane.

(e) Actions and Compliance

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Comply with this AD within the compliance times specified, unless already done.

(1) Remove from service, within 30 days, any HP or IP disc identified in Table 1 to paragraph (c) of this AD that has exceeded the new cyclic life limit, or before the disc accumulates flight cycles that equal the new reduced cyclic life limit listed in Table 1 to paragraph (c) of this AD, whichever is later.

(2) Do not approve for return to service any engine with any installed HP or IP turbine disc listed in Table 1 to paragraph (c) of this AD, if the disc exceeds the new reduced cyclic life limit listed in Table 1 to paragraph (c) of this AD.

(f) Alternative Methods of Compliance (AMOCs)

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The Manager, Engine Certification Office, may approve AMOCs for this AD. Use the procedures found in 14 CFR 39.19 to make your request.

(g) Related Information

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(1) For more information about this AD, contact Frederick Zink, Aerospace Engineer, Engine Certification Office, FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803; phone: 781-238-7779; fax: 781-238-7199; email: frederick.zink@faa.gov.

(2) Refer to MCAI European Aviation Safety Agency AD 2012-0155, dated July 18, 2013. You may examine the MCAI in the AD docket on the Internet at http://www.regulations.gov by searching for and locating it in Docket No. FAA-2013-0750.

(3) Rolls-Royce plc, Alert Non-Modification Service Bulletin No. RB.211-72-AH215, dated December 6, 2012 and RB.211-72-AH152, Revision 1, dated July 3, 2013, which are not incorporated by reference in this AD, can be obtained from RR using the contact information in paragraph (g)(4) of this AD.

(4) For service information identified in this AD, contact Rolls-Royce plc, Corporate Communications, P.O. Box 31, Derby, DE24 8BJ, UK; phone: 44-0-1332-242424; fax: 44-0-1332-249936; email: http://www.rolls-royce.com/contact/civil_team.jsp.

(5) You may view this service information at the FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA. For information on the availability of this material at the FAA, call 781-238-7125.

(h) Material Incorporated by Reference

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None.

Rule preamble

The FAA’s background, reasoning and cost estimate, published with the AD.

DatesPage 1

This AD becomes effective December 11, 2013.

We must receive comments on this AD by January 10, 2014.

AddressesPage 1

You may send comments, using the procedures found in 14 CFR 11.43 and 11.45, by any of the following methods:

• Federal eRulemaking Portal: Go to http://www.regulations.gov and follow the instructions for sending your comments electronically.

• Mail: U.S. Department of Transportation, 1200 New Jersey Avenue SE., West Building Ground Floor, Room W12-140, Washington, DC 20590-0001.

• Hand Delivery: Deliver to Mail address above between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays.

• Fax: 202-493-2251.

For service information identified in this AD, contact Rolls-Royce plc, Corporate Communications, P.O. Box 31, Derby, DE24 8BJ, UK; phone: 44-0-1332-242424; fax: 44-0-1332-249936; email: http://www.rolls-royce.com/contact/civil_team.jsp. You may view this service information at the FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803. For information on the availability of this material at the FAA, call 781-238-7125.

For further information contactPage 1

Frederick Zink, Aerospace Engineer, Engine Certification Office, FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803; phone: 781-238-7779; fax: 781-238-7199; email: frederick.zink@faa.gov.

DiscussionPage 1

The European Aviation Safety Agency (EASA), which is the Technical Agent for the Member States of the European Community, has issued EASA AD 2013-0155, dated July 18, 2013 (referred to herein after as “the MCAI”), to correct an unsafe condition for the specified products. The MCAI states:

During a recent inspection of a high pressure (HP) turbine disc forged by a specific supplier, the disc was found to be contaminated with a steel inclusion, due to an inadequate cleaning procedure in the operation of the melt furnace, following a steel melt. Analysis of melt and inspection data concluded that all discs manufactured from the batch of material in which this steel inclusion was found, had a significant risk of containing steel inclusions. Rolls-Royce has carried out an analysis of the effect of the steel inclusions on the Declared Safe Cyclic Lives (DSCL) of the affected HP and intermediate pressure (IP) turbine discs. This analysis concluded that the currently published DSCL cannot be supported for several discs containing the subject inclusions.

This condition, if not corrected, could lead to an uncontained HP or IP turbine disc failure, possibly resulting in damage to, and reduced control of, the aeroplane.

For the reasons described above, this AD requires removal from service of certain HP and IP turbine discs before their accumulated cyclic lives have reached the revised limits.

You may obtain further information by examining the MCAI in the AD docket on the Internet at http://www.regulations.gov by searching for and locating it in Docket No. FAA-2013-0750.

FAA's Determination and Requirements of This ADPage 2

This product has been approved by the aviation authority of the United Kingdom and is approved for operation in the United States. Pursuant to our bilateral agreement with the European Community, EASA has notified us of the unsafe condition described in the MCAI and service information referenced above. We are issuing this AD because we evaluated all information provided by EASA and determined the unsafe condition exists and is likely to exist or develop on other products of the same type design.

FAA's Determination of the Effective DatePage 2

An unsafe condition exists that requires the immediate adoption of this AD. The FAA has found that the risk to the flying public justifies waiving notice and comment prior to adoption of this rule. Therefore, we determined that notice and opportunity for public comment before issuing this AD are impracticable and that good cause exists for making this amendment effective in fewer than 30 days.

Comments invitedPage 2

This AD is a final rule that involves requirements affecting flight safety, and we did not precede it by notice and opportunity for public comment. We invite you to send any written relevant data, views, or arguments about this AD. Send your comments to an address listed under the ADDRESSES section. Include “Docket No. FAA-2013-0750; Directorate Identifier 2013-NE-25-AD” at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of this AD. We will consider all comments received by the closing date and may amend this AD because of those comments.

We will post all comments we receive, without change, to http://www.regulations.gov, including any personal information you provide. We will also post a report summarizing each substantive verbal contact with FAA personnel concerning this AD. Using the search function of the Web site, anyone can find and read the comments in any of our dockets, including, if provided, the name of the individual who sent the comment (or signed the comment on behalf of an association, business, labor union, etc.). You may review the DOT's complete Privacy Act Statement in the Federal Register published on April 11, 2000 (65 FR 19477-78).

Costs of CompliancePage 2

We estimate that this AD will affect 20 engines installed on airplanes of U.S. registry. We also estimate that it will take about 0 hours per engine to comply with this AD. The average labor rate is $85 per hour. Required parts will cost about $4,000 per engine. Based on these figures, we estimate the total cost of this AD to U.S. operators is $80,000.

Authority for This RulemakingPage 2

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. “Subtitle VII: Aviation Programs,” describes in more detail the scope of the Agency's authority.

We are issuing this rulemaking under the authority described in “Subtitle VII, Part A, Subpart III, Section 44701: General requirements.” Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

Regulatory findingsPage 2

We determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.

For the reasons discussed above, I certify this AD:

(1) Is not a “significant regulatory action” under Executive Order 12866,

(2) Is not a “significant rule” under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979),

(3) Will not affect intrastate aviation in Alaska to the extent that it justifies making a regulatory distinction, and

(4) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

We prepared a regulatory evaluation of the estimated costs to comply with this AD and placed it in the AD docket.

Adoption of the AmendmentPage 2

Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:

Adoption of the amendmentPage 2

1. The authority citation for part 39 continues to read as follows:

2. The FAA amends § 39.13 by adding the following new airworthiness directive (AD):

Affected TCDS · 2

The type certificate data sheets for the models this AD names, matched by model and maker.

Registered aircraft · 234

Registered aircraft whose airframe or engine model this AD names. Matched by model only, so check each against the AD’s applicability.

By aircraft maker
  • Boeing233 aircraft
  • Airbus1 aircraft
By year built
19822014
Registered aircraft by year built: 231 aircraft
19822
19831
19852
19861
19873
19885
198910
19906
199110
19929
19935
199431
199517
19968
199720
199815
199924
200019
200127
20026
20034
20045
20141

3 with no year recorded

By model

Aircraft

See all 234 aircraft