- Effective
- August 11, 2020
- Published
- July 7, 2020 · 85 FR 40586–40588
- Issued
- June 17, 2020
- Supersedes
- AD2005-23-09
- Models
- CF6-80E1A1, CF6-80E1A2, CF6-80E1A3, CF6-80E1A4, CF6-80E1A4/B
- Data sheet
- TCDSE41NE
- Registered aircraft
- 10 matched by model
- Product
- Engine · Large airplane
- ATA chapter
- 72 · Engine
- Amendment
- 39-21153
- Docket
- FAA-2019-0800
- Project
- 2005-NE-24-AD
- Issued as
- Final rule
Unofficial copy from the Federal Register XML, document 2020-14458. Only the govinfo PDF is the legal edition. DRS record last changed May 30, 2024.
Copies of the files this page was built from, with their SHA-256. Retrieved October 18, 2026.
| File | Size | SHA-256 | Original |
|---|---|---|---|
| Official PDF | 233 KB | e445d822…5f54cb7 | 2020-14458.pdf on govinfo.gov |
| Federal Register XML | 19 KB | b36729dd…9b59a6a | 2020-14458.xml on federalregister.gov |
| FAA DRS HTML attachment | 58 KB | daa997ee…1268684 | FAA DRS (API key needed) |
| FAA DRS PDF | 105 KB | 563cea40…2f863e5 | FAA DRS (API key needed) |
On this page
Summary
The FAA is superseding Airworthiness Directive (AD) 2005-23-09 for all General Electric Company (GE) CF6-80E1A1, -80E1A2, -80E1A3, -80E1A4, and -80E1A4/B model turbofan engines. AD 2005-23-09 required initial and repetitive fluorescent-penetrant inspections (FPI) of certain areas of high-pressure compressor (HPC) cases, part number (P/N) 1509M97G07 and P/N 2083M69G03. This AD requires an update of the Airworthiness Limitations Section (ALS) of GE Engine Manual GEK99376 and the operator's existing continuous airworthiness maintenance program (CAMP). This AD was prompted by GE performed an updated lifing analysis on the HPC case. As a result, GE found additional locations on the cases requiring FPI, revised the inspection interval for performing FPI of the existing location, and added an additional P/N HPC case that requires inspection. The FAA is issuing this AD to address the unsafe condition on these products.
The airworthiness directive
2020-13-08 General Electric Company: Amendment 39-21153; Docket No. FAA-2019-0800; Project Identifier 2005-NE-24-AD.
(a) Effective Date
PDF page 2This AD is effective August 11, 2020.
(b) Affected ADs
PDF page 2This AD replaces AD 2005-23-09, Amendment 39-14367 (70 FR 67901, November 9, 2005).
(c) Applicability
PDF page 2This AD applies to General Electric Company (GE) CF6-80E1A1, -80E1A2, -80E1A3, -80E1A4, and -80E1A4/B model turbofan engines.
(d) Subject
PDF page 3Joint Aircraft System Component (JASC) Code 7230, Turbine Engine Compressor Section.
(e) Unsafe Condition
PDF page 3This AD was prompted by GE performing an updated lifing analysis on the high-pressure compressor (HPC) case. Based on this analysis, GE found new locations on the case that require fluorescent penetrant inspection (FPI), identified a new inspection interval for the existing FPI location, and added another part-numbered HPC case that requires inspection. The FAA is issuing this AD to prevent failure of the HPC case. The unsafe condition, if not addressed, could result in uncontained release of the HPC case, engine fire, and damage to the airplane.
(f) Compliance
PDF page 3Comply with this AD within the compliance times specified, unless already done.
(g) Required Actions
PDF page 3Within 180 days after the effective date of this AD, replace TASK 05-21-02-200-001 in GE CF6-80E1 Engine Manual GEK99376 and the operator's existing continuous airworthiness maintenance program with TASK 05-21-02-200-001, dated September 15, 2015, from ESM 05-21-02, Life Limits 001 High Pressure Compressor HPC—Scheduled Maintenance Checks, of the GE CF6-80E1 Engine Manual GEK99376, Revision 48, dated September 15, 2019.
(h) Alternative Methods of Compliance (AMOCs)
PDF page 3(1) The Manager, ECO Branch, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or local Flight Standards District Office, as appropriate. If sending information directly to the manager of the certification office, send it to the attention of the person identified in paragraph (i) of this AD. You may email your request to: ANE-AD-AMOC@faa.gov.
(2) Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the local flight standards district office/certificate holding district office.
(i) Related Information
PDF page 3For more information about this AD, contact Scott Stevenson, Aerospace Engineer, ECO Branch, FAA, 1200 District Avenue, Burlington, MA 01803; phone: 781-238-7132; fax: 781-238-7199; email: scott.m.stevenson@faa.gov.
(j) Material Incorporated by Reference
PDF page 3(1) The Director of the Federal Register approved the incorporation by reference (IBR) of the service information listed in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do the actions required by this AD, unless the AD specifies otherwise.
(i) TASK 05-21-02-200-001, dated September 15, 2015, from ESM 05-21-02, Life Limits 001 High Pressure Compressor HPC—Scheduled Maintenance Checks, of the GE CF6-80E1 Engine Manual GEK99376, Revision 48, dated September 15, 2019.
(ii) [Reserved]
(3) For GE service information identified in this AD, contact General Electric Company, GE Aviation, Room 285, 1 Neumann Way, Cincinnati, OH 45215; phone: 513-552-3272; email: aviation.fleetsupport@ge.com.
(4) You may view this service information at FAA, Airworthiness Products Section, Operational Safety Branch, 1200 District Avenue, Burlington, MA 01803. For information on the availability of this material at the FAA, call 781-238-7759.
(5) You may view this service information that is incorporated by reference at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, email fedreg.legal@nara.gov, or go to: https://www.archives.gov/federal-register/cfr/ibr-locations.html.
Rule preamble
The FAA’s background, reasoning and cost estimate, published with the AD.
DatesPage 1
This AD is effective August 11, 2020.
The Director of the Federal Register approved the incorporation by reference of a certain publication listed in this AD as of August 11, 2020.
AddressesPage 1
For service information identified in this final rule, contact General Electric Company, GE Aviation, Room 285, 1 Neumann Way, Cincinnati, OH, 45215; phone: 513-552-3272; email: aviation.fleetsupport@ge.com. You may view this service information at the FAA, Airworthiness Products Section, Operational Safety Branch, 1200 District Avenue, Burlington, MA, 01803. For information on the availability of this material at the FAA, call 781-238-7759. It is also available on the internet at https://www.regulations.gov by searching for and locating Docket No. FAA-2019-0800.
For further information contactPage 1
Scott Stevenson, Aerospace Engineer, ECO Branch, FAA, 1200 District Avenue, Burlington, MA, 01803; phone: (781) 238-7132; fax: (781) 238-7199; email: Scott.M.Stevenson@faa.gov.
DiscussionPage 1
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14 CFR part 39 to supersede AD 2005-23-09, Amendment 39-14367 (70 FR 67901, November 9, 2005), (“AD 2005-23-09”). AD 2005-23-09 applied to all GE CF6-80E1A1, -80E1A2, -80E1A3, -80E1A4, and -80E1A4/B model turbofan engines. The NPRM published in the Federal Register on January 21, 2020 (85 FR 3284). The NPRM was prompted by GE performing an updated lifing analysis on the HPC case. As a result, GE found additional locations on the cases requiring FPI, revised the inspection interval for performing FPI of the existing location, and added an additional P/N HPC case that requires inspection. The NPRM proposed to require an update of the ALS of GE Engine Manual GEK99376 and the operator's existing CAMP. The FAA is issuing this AD to address the unsafe condition on these products.
CommentsPage 2
The FAA gave the public the opportunity to participate in developing this AD. The following presents the comments received on the NPRM and the FAA's response to each comment.
Request for Clarification on Task Referenced in ADPage 2
EASA and Delta Airlines (Delta) requested clarification on whether TASK 05-21-02-200-001, dated September 15, 2015, referenced in the AD and in the docket, should be from Revision 47 or from Revision 48 of GE CF6-80E1 Engine Manual GEK99376, dated September 15, 2019 (“GE Engine Manual”). Delta further questioned whether the task should have the same date as the GE Engine Manual.
The FAA agrees that TASK 05-21-02-200-001, dated September 15, 2015, in Revision 48 of the GE Engine Manual is referenced correctly in this AD. The FAA notes that the task has a different date than the GE Engine Manual and the task is dated correctly in the NPRM. This task from Revision 48 of the GE Engine Manual will be uploaded to the docket upon publication of the final rule.
Request To Include Reference to Later Revisions of Engine ManualPage 2
Delta requested that the FAA include a reference to “and later approved revisions” when referencing the GE Engine Manual in paragraph (g) of this AD.
The FAA disagrees because later revisions of the GE Engine Manual cannot be referenced in an AD.
Support for the ADPage 2
The Air Line Pilots Association, International, expressed support for the AD as written.
ConclusionPage 2
The FAA reviewed the relevant data, considered the comments received, and determined that air safety and the public interest require adopting this AD as proposed.
Related Service Information Under 1 CFR Part 51Page 2
The FAA reviewed TASK 05-21-02-200-001, dated September 15, 2015, from ESM 05-21-02, Life Limits 001 High Pressure Compressor HPC—Scheduled Maintenance Checks, of the GE CF6-80E1 Engine Manual GEK99376, Revision 48, dated September 15, 2019. The service information describes procedures for performing FPIs of the HPC case. This service information is reasonably available because the interested parties have access to it through their normal course of business or by the means identified in the ADDRESSES section.
Costs of CompliancePage 2
The FAA estimates that this AD affects 20 engines installed on airplanes of U.S. registry.
The FAA estimates the following costs to comply with this AD:
| Action | Labor cost | Parts cost | Cost per product | Cost on U.S. operators |
|---|---|---|---|---|
| Update ALS of Engine Manual | 2 work-hours × $85 per hour = $170 | $0 | $170 | $3,400 |
Authority for This RulemakingPage 2
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701, “General requirements.” Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.
Regulatory findingsPage 2
The FAA has determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a “significant regulatory action” under Executive Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
Adoption of the AmendmentPage 2
Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:
Adoption of the amendmentPage 2
1. The authority citation for part 39 continues to read as follows:
2. The FAA amends § 39.13 by:
a. Removing Airworthiness Directive (AD) 2005-23-09, Amendment 39-14367 (70 FR 67901, November 9, 2005); and
b. Adding the following new AD:
Affected TCDS · 1
The type certificate data sheets for the models this AD names, matched by model and maker.
Registered aircraft · 10
Registered aircraft whose airframe or engine model this AD names. Matched by model only, so check each against the AD’s applicability.
| 2015 | 4 |
|---|---|
| 2016 | 4 |
| 2017 | 2 |