AD 2026-06-04

Airworthiness directive · Rotorcraft flight control · Airbus Helicopters Deutschland MBB-BK 117 D-3

Effective
April 30, 2026
Published
March 26, 2026 · 91 FR 14641–14643
Issued
March 18, 2026
Model
MBB-BK 117 D-3
Data sheet
TCDSH13EU
Registered aircraft
93 matched by model
Product
Aircraft · Rotorcraft
ATA chapter
67 · Rotors flight control
Amendment
39-23292
Docket
FAA-2025-5040
Project
MCAI-2022-01516-R
Issued as
Final rule

Unofficial copy from the Federal Register XML, document 2026-05885. Only the govinfo PDF is the legal edition. DRS record last changed March 26, 2026.

On this page

Summary

The FAA is adopting a new airworthiness directive (AD) for all Airbus Helicopters Deutschland GmbH Model MBB-BK 117 D-3 helicopters. This AD was prompted by a determination that certain bolts installed on the horizontal control rods of the flight controls were not dye penetrant inspected for cracks during manufacturing and thus could lead to bolt failure. This AD requires replacement of affected bolts with bolts that are eligible for installation. This AD also prohibits installing an affected bolt on any helicopter. The FAA is issuing this AD to address the unsafe condition on these products.

The airworthiness directive

2026-06-04 Airbus Helicopters Deutschland GmbH: Amendment 39-23292; Docket No. FAA-2025-5040; Project Identifier MCAI-2022-01516-R.

(a) Effective Date

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This airworthiness directive (AD) is effective April 30, 2026.

(b) Affected ADs

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None.

(c) Applicability

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This AD applies to all Airbus Helicopters Deutschland GmbH Model MBB-BK 117 D-3 helicopters, certificated in any category.

(d) Subject

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Joint Aircraft System Component (JASC) Code 6700, Rotorcraft flight control.

(e) Unsafe Condition

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This AD was prompted by a determination that certain bolts installed on the horizontal control rods of the flight controls were not dye penetrant inspected for cracks during manufacturing and thus are subject to bolt failure. The FAA is issuing this AD to prevent bolt failure, which if not addressed, could result in loss of control of the helicopter.

(f) Compliance

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Comply with this AD within the compliance times specified, unless already done.

(g) Requirements

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Except as specified in paragraphs (h) and (i) of this AD: Comply with all required actions and compliance times specified in, and in accordance with European Union Aviation Safety Agency AD 2022-0228, dated November 28, 2022 (EASA AD 2022-0228).

(h) Exceptions to EASA AD 2022-0228

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(1) Where EASA AD 2022-0228 refers to its effective date, this AD requires using the effective date of this AD.

(2) Where EASA AD 2022-0228 defines affected bolt as “Bolts, having part number D671M7051211 and a s/n [serial number] as listed in the ASB”, this AD requires replacing that text with “bolts, having part number D671M7051211 and a serial number as listed in Airbus Helicopters Alert Service Bulletin ASB MBB-BK117 D-3-67A-002, Revision 1, dated July 29, 2024”.

(3) Where EASA AD 2022-0228 refers to flight hours, this AD requires using hours time-in-service (TIS).

(4) Where the material referenced in EASA AD 2022-0228 specifies “check”, this AD requires replacing that text with “inspect”.

(5) Where the material referenced in EASA AD 2022-0228 specifies “discard”, this AD requires replacing that text with “remove from service”.

(6) Where the material referenced in EASA AD 2022-0228 specifies to make the bolt unserviceable, this AD does not require those actions.

(7) This AD does not adopt the “Remarks” section of EASA AD 2022-0228.

(i) No Reporting Requirement

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Although the material referenced in EASA AD 2022-0228 specifies to submit certain information to the manufacturer, this AD does not require that action.

(j) Alternative Methods of Compliance (AMOCs)

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(1) The Manager, International Validation Branch, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or local Flight Standards District Office, as appropriate. If sending information directly to the manager of the International Validation Branch, send it to the attention of the person identified in paragraph (k) of this AD and email to: AMOC@faa.gov.

(2) Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the local flight standards district office/certificate holding district office.

(k) Additional Information

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For more information about this AD, contact Aryanna Sanchez, Aviation Safety Engineer, FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; phone: (817) 222-4058; email: aryanna.t.sanchez@faa.gov.

(l) Material Incorporated by Reference

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(1) The Director of the Federal Register approved the incorporation by reference of the material listed in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.

(2) You must use this material as applicable to do the actions required by this AD, unless the AD specifies otherwise.

(i) European Union Aviation Safety Agency (EASA) AD 2022-0228, dated November 28, 2022.

(ii) [Reserved]

(3) For EASA material identified in this AD, contact EASA, Konrad-Adenauer-Ufer 3, 50668 Cologne, Germany; phone: +49 221 8999 000; email: ADs@easa.europa.eu; website: easa.europa.eu. You may find this material on the EASA website at ad.easa.europa.eu.

(4) You may view this material at the FAA, Office of the Regional Counsel, Southwest Region, 10101 Hillwood Parkway, Room 6N-321, Fort Worth, TX 76177. For information on the availability of this material at the FAA, call (817) 222-5110.

(5) You may view this material at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, visit www.archives.gov/federal-register/cfr/ibr-locations or email fr.inspection@nara.gov.

Rule preamble

The FAA’s background, reasoning and cost estimate, published with the AD.

DatesPage 1

This AD is effective April 30, 2026.

The Director of the Federal Register approved the incorporation by reference of a certain publication listed in this AD as of April 30, 2026.

AddressesPage 1

AD Docket: You may examine the AD docket at regulations.gov under Docket No. FAA-2025-5040; or in person at Docket Operations between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this final rule, the mandatory continuing airworthiness information (MCAI), any comments received, and other information. The address for Docket Operations is U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590.

Material Incorporated by Reference:

• For European Union Aviation Safety Agency (EASA) material identified in this AD, contact EASA, Konrad-Adenauer-Ufer 3, 50668 Cologne, Germany; phone: +49 221 8999 000; email: ADs@easa.europa.eu; website: easa.europa.eu. You may find this material on the EASA website at ad.easa.europa.eu.

• You may view this material at the FAA, Office of the Regional Counsel, Southwest Region, 10101 Hillwood Parkway, Room 6N-321, Fort Worth, TX 76177. For information on the availability of this material at the FAA, call (817) 222-5110. It is also available at regulations.gov under Docket No. FAA-2025-5040.

For further information contactPage 1

Aryanna Sanchez, Aviation Safety Engineer, FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; phone: (817) 222-4058; email: aryanna.t.sanchez@faa.gov.

BackgroundPage 1

The FAA issued a notice of proposed rulemaking (NPRM) to amend 14 CFR part 39 by adding an AD that would apply to all Airbus Helicopters Deutschland GmbH Model MBB-BK 117 D-3 helicopters. The NPRM was published in the Federal Register on December 5, 2025 (90 FR 56070). The NPRM was prompted by EASA AD 2022-0228, dated November 28, 2022, (EASA AD 2022-0228) (also referred to as the MCAI), issued by EASA, which is the Technical Agent for the Member States of the European Union. The MCAI states that a determination was made that bolts installed on the horizontal control rods of the flight controls having part number D671M7051211 and with a serial number (S/N) listed in the applicable material were not subject to a dye penetrant inspection for cracks during manufacturing and thus are subject to bolt failure.

In the NPRM, the FAA proposed to require replacement of affected bolts with bolts that are eligible for installation. The NPRM also proposed to prohibit installing an affected bolt on any helicopter. The FAA is issuing this AD to prevent bolt failure, which if not addressed, could result in loss of control of the helicopter.

You may examine the MCAI in the AD docket at regulations.gov under Docket No. FAA-2025-5040.

CommentsPage 1

The FAA received no comments on the NPRM or on the determination of the costs.

ConclusionPage 1

These products have been approved by the civil aviation authority of another country and are approved for operation in the United States. Pursuant to the FAA's bilateral agreement with this State of Design Authority, that authority has notified the FAA of the unsafe condition described in the MCAI referenced above. The FAA reviewed the relevant data, considered any comments received, and determined that air safety requires adopting this AD as proposed. Accordingly, the FAA is issuing this AD to address the unsafe condition on these products. Except for minor editorial changes, this AD is adopted as proposed in the NPRM. None of the changes will increase the economic burden on any operator.

Material Incorporated by Reference Under 1 CFR Part 51Page 1

The FAA reviewed EASA AD 2022-0228, which specifies procedures for checking (inspecting) the S/N of the bolt, and depending on the results of the inspection, replacing any affected bolts with serviceable bolts. EASA AD 2022-0228 also prohibits installing an affected bolt on any helicopter. This material is reasonably available because the interested parties have access to it through their normal course of business or by the means identified in the ADDRESSES section.

Differences Between This AD and the MCAIPage 1

The MCAI applies to Airbus Helicopters Deutschland GmbH Model D-3m helicopters, whereas this AD does not because that model does not have an FAA type certificate.

Costs of CompliancePage 1

The FAA estimates that this AD affects 146 helicopters of the U.S. registry.

The FAA estimates the following costs to comply with this AD.

Estimated Costs
ActionLabor costParts costCost per productCost on U.S. operators
Replace bolt4 work-hours × $85 per hour = $340$101$441$64,386
Authority for This RulemakingPage 2

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. Subtitle VII: Aviation Programs, describes in more detail the scope of the Agency's authority.

The FAA is issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701: General requirements. Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

Regulatory findingsPage 2

This AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.

For the reasons discussed above, I certify that this AD:

(1) Is not a “significant regulatory action” under Executive Order 12866,

(2) Will not affect intrastate aviation in Alaska, and

(3) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

The amendmentPage 2

Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:

Adoption of the amendmentPage 2

1. The authority citation for part 39 continues to read as follows:

2. The FAA amends § 39.13 by adding the following new airworthiness directive:

Affected TCDS · 1

The type certificate data sheets for the models this AD names, matched by model and maker.

Registered aircraft · 93

Registered aircraft whose airframe or engine model this AD names. Matched by model only, so check each against the AD’s applicability.

By aircraft maker
  • Airbus Helicopters53 aircraft
  • Airbus Helicopters Deutschland40 aircraft
By year built
20152026
Registered aircraft by year built: 78 aircraft
20152
20161
20172
20182
20219
20229
202313
202411
202516
202613

15 with no year recorded

By model

Aircraft

See all 93 aircraft