What happened
The FAA’s narrative, in sentence case. The FAA writes it in capitals and removes private details.
Air taxi experienced engine fire on takeoff, crashed. (From .4) the air taxi pilot/company owner was taking off from his base of operations airport in rural Alaska with a new hire pilot and four passengers. About one mile from the airport, the pilot and passengers saw and smelled smoke. The pilot immediately returned and landed. At the pilot's request, the new hire pilot exited the airplane, checked the engine oil dipstick for security, and then reentered the cockpit. The pilot made another takeoff. Shortly after takeoff, smoke began to fill the cockpit, and flame was visible coming from the engine cowling. An emergency landing was made just off the airport on a small island. The occupants of the airplane extinguished the fire with water and a small fire extinguisher. Postaccident inspection disclosed a loose exhaust manifold and fire damage in the vicinity of the exposed exhaust ports. Nuts which affix the exhaust manifold to the engine were found in the bottom of the cowling. The airplane had maintenance performed about one month previously which necessitated the removal of the left manifold.
As the FAA filed it
AIR TAXI EXPERIENCED ENGINE FIRE ON TAKEOFF, CRASHED. (FROM .4) THE AIR TAXI PILOT/COMPANY OWNER WAS TAKING OFF FROM HIS BASE OF OPERATIONS AIRPORT IN RURAL ALASKA WITH A NEW HIRE PILOT AND FOUR PASSENGERS. ABOUT ONE MILE FROM THE AIRPORT, THE PILOT AND PASSENGERS SAW AND SMELLED SMOKE. THE PILOT IMMEDIATELY RETURNED AND LANDED. AT THE PILOT'S REQUEST, THE NEW HIRE PILOT EXITED THE AIRPLANE, CHECKED THE ENGINE OIL DIPSTICK FOR SECURITY, AND THEN REENTERED THE COCKPIT. THE PILOT MADE ANOTHER TAKEOFF. SHORTLY AFTER TAKEOFF, SMOKE BEGAN TO FILL THE COCKPIT, AND FLAME WAS VISIBLE COMING FROM THE ENGINE COWLING. AN EMERGENCY LANDING WAS MADE JUST OFF THE AIRPORT ON A SMALL ISLAND. THE OCCUPANTS OF THE AIRPLANE EXTINGUISHED THE FIRE WITH WATER AND A SMALL FIRE EXTINGUISHER. POSTACCIDENT INSPECTION DISCLOSED A LOOSE EXHAUST MANIFOLD AND FIRE DAMAGE IN THE VICINITY OF THE EXPOSED EXHAUST PORTS. NUTS WHICH AFFIX THE EXHAUST MANIFOLD TO THE ENGINE WERE FOUND IN THE BOTTOM OF THE COWLING. THE AIRPLANE HAD MAINTENANCE PERFORMED ABOUT ONE MONTH PREVIOUSLY WHICH NECESSITATED THE REMOVAL OF THE LEFT MANIFOLD.
NTSB investigation
The NTSB’s investigation of this event, with its probable cause and findings. Matched to this report by N-number and date.