19971206037509A

Accident · Destroyed

FAA accident report · Hughes 369HS · Saipan, MP · December 6, 1997

Date
December 6, 1997 · 16:49 local
Place
Saipan, MP
Phase of flight
Autorot Descent (Rotorcraft)
Operating rules
General operating rules (Part 91)
Operator
FCYA
Damage
Destroyed
Aircraft
N9068F
NTSB investigation
NTSBLAX98LA053
Reported as
Hughes 369HS
Reported engine
Allison 250C20B
Fatal injuries
0
Pilot’s flight hours
13,500 total3,005 in this make and model

From the FAA’s Accident/Incident Data System (AIDS), through its Aviation Safety Information Portal, as reported. The NTSB investigates accidents separately, and its record of an accident is the fuller one. The aircraft is matched to the registry by N-number and event date, checked against the reported make and model; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

What happened

The FAA’s narrative, in sentence case. The FAA writes it in capitals and removes private details.

Lost power approach to helipad. Autorotated to hard landing. Chopped tail. Fuel filters and fuel nozzle clogged. (.4) the pilot reported that he was making a standard approach to the helicopter pad which was located on a bluff overlooking a golf course. About 100 yards from the pad and 150 feet AGL, he noticed a twitch in the nose of the aircraft and heard the RPM decreasing and the engine spooling down. He entered an autorotation and turned the helicopter to the right to avoid upsloping terrain. The aircraft touched down hard and the landing gear collapsed and the tail rotor struck the ground. The pilot stated that after coming to a stop, the engine was still idling so he closed the fuel shutoff valve and throttle and turned off all electrical power. The engine took about 20 to 30 seconds to spool down. The fuel control components were then tested at the allied signal materials technology center in south bend, Indiana, under the auspices of the FAA. Operational bench tests performed on the fuel control and governor indicated that the fuel control would meter minimum fuel flow throughout the various test points and that the acceleration bellows assembly was the probable source for the uncommanded minimum fuel flow condition. A leak was found in the bellows which stemmed from a corrosion pit that penetrated through the outer ply of a convolution tube at the edge of a braze fillet. The pit caused evacuation and malfunction of the bellows. Allied signal and allison commercial engine bulletin CEB-A-282 directed that the beryllium copper bellows be replaced by a stainless steel welded pc inconel bellows the next time the affected fuel control was at a repair/overhaul faciltiy and the bellows area was disassembled for any reason, but in no case later than the next fuel control unit overhaul. The aircraft maintenance records revealed that on April 22, 1997, an overhaul of the fuel control assembly was performed. On a form indicating compliance with applicable service bulletins and directives, `na' was written by the maintenance facility in the space next to the listing for the allison CEB-282. The records revealed that the fuel control with the beryllium copper pc bellows was reinstalled in the helicopter on October 1, 1997, at engine time 2,247.1 hours, 39 hours prior to the accident.

As the FAA filed it

LOST POWER APPROACH TO HELIPAD. AUTOROTATED TO HARD LANDING. CHOPPED TAIL. FUEL FILTERS AND FUEL NOZZLE CLOGGED. (.4) THE PILOT REPORTED THAT HE WAS MAKING A STANDARD APPROACH TO THE HELICOPTER PAD WHICH WAS LOCATED ON A BLUFF OVERLOOKING A GOLF COURSE. ABOUT 100 YARDS FROM THE PAD AND 150 FEET AGL, HE NOTICED A TWITCH IN THE NOSE OF THE AIRCRAFT AND HEARD THE RPM DECREASING AND THE ENGINE SPOOLING DOWN. HE ENTERED AN AUTOROTATION AND TURNED THE HELICOPTER TO THE RIGHT TO AVOID UPSLOPING TERRAIN. THE AIRCRAFT TOUCHED DOWN HARD AND THE LANDING GEAR COLLAPSED AND THE TAIL ROTOR STRUCK THE GROUND. THE PILOT STATED THAT AFTER COMING TO A STOP, THE ENGINE WAS STILL IDLING SO HE CLOSED THE FUEL SHUTOFF VALVE AND THROTTLE AND TURNED OFF ALL ELECTRICAL POWER. THE ENGINE TOOK ABOUT 20 TO 30 SECONDS TO SPOOL DOWN. THE FUEL CONTROL COMPONENTS WERE THEN TESTED AT THE ALLIED SIGNAL MATERIALS TECHNOLOGY CENTER IN SOUTH BEND, INDIANA, UNDER THE AUSPICES OF THE FAA. OPERATIONAL BENCH TESTS PERFORMED ON THE FUEL CONTROL AND GOVERNOR INDICATED THAT THE FUEL CONTROL WOULD METER MINIMUM FUEL FLOW THROUGHOUT THE VARIOUS TEST POINTS AND THAT THE ACCELERATION BELLOWS ASSEMBLY WAS THE PROBABLE SOURCE FOR THE UNCOMMANDED MINIMUM FUEL FLOW CONDITION. A LEAK WAS FOUND IN THE BELLOWS WHICH STEMMED FROM A CORROSION PIT THAT PENETRATED THROUGH THE OUTER PLY OF A CONVOLUTION TUBE AT THE EDGE OF A BRAZE FILLET. THE PIT CAUSED EVACUATION AND MALFUNCTION OF THE BELLOWS. ALLIED SIGNAL AND ALLISON COMMERCIAL ENGINE BULLETIN CEB-A-282 DIRECTED THAT THE BERYLLIUM COPPER BELLOWS BE REPLACED BY A STAINLESS STEEL WELDED PC INCONEL BELLOWS THE NEXT TIME THE AFFECTED FUEL CONTROL WAS AT A REPAIR/OVERHAUL FACILTIY AND THE BELLOWS AREA WAS DISASSEMBLED FOR ANY REASON, BUT IN NO CASE LATER THAN THE NEXT FUEL CONTROL UNIT OVERHAUL. THE AIRCRAFT MAINTENANCE RECORDS REVEALED THAT ON APRIL 22, 1997, AN OVERHAUL OF THE FUEL CONTROL ASSEMBLY WAS PERFORMED. ON A FORM INDICATING COMPLIANCE WITH APPLICABLE SERVICE BULLETINS AND DIRECTIVES, `NA' WAS WRITTEN BY THE MAINTENANCE FACILITY IN THE SPACE NEXT TO THE LISTING FOR THE ALLISON CEB-282. THE RECORDS REVEALED THAT THE FUEL CONTROL WITH THE BERYLLIUM COPPER PC BELLOWS WAS REINSTALLED IN THE HELICOPTER ON OCTOBER 1, 1997, AT ENGINE TIME 2,247.1 HOURS, 39 HOURS PRIOR TO THE ACCIDENT.

NTSB investigation

The NTSB’s investigation of this event, with its probable cause and findings. Matched to this report by N-number and date.