20020403006639I

Incident

FAA incident report · Cessna 402A · Honolulu, HI · April 3, 2002

Date
April 3, 2002 · 12:52 local
Place
Honolulu, HI
Airport
Honolulu International Airport
Phase of flight
Normal Cruise
Operating rules
General operating rules (Part 91)
Operator
TXHA
Aircraft
N4544Q
Reported as
Cessna 402A
Reported engine
Continental TSIO520E
People aboard
2
Fatal injuries
0
Pilot’s flight hours
2,449 total630 in this make and model130 in the last 90 days

From the FAA’s Accident/Incident Data System (AIDS), through its Aviation Safety Information Portal, as reported. The NTSB investigates accidents separately, and its record of an accident is the fuller one. The aircraft is matched to the registry by N-number and event date, checked against the reported make and model; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

What happened

The FAA’s narrative, in sentence case. The FAA writes it in capitals and removes private details.

(-23) PIC reported the right side emergency exit window/door departed. The airplane had departed on a test flight after extensive maintenance. During an extensive preflight inspection, the SIC pilot attempted to open emergency exit window. The emergency exit window/door would not open by emergency procedures. The flight crew wrote up door malfunction in the log books. Maintenance personnel confirmed the door was secured and the airplane tookoff on its test flight. About three (3) minutes into flight the door departed. The airplane had been painted and door may have been stuck closed. Both right and left side window/door cable securing pins brackets were damaged (bent) when the door as attempted to be opened. The bent cable pin brackets weaken or damaged allowed the door to depart inflight.

As the FAA filed it

(-23) PIC REPORTED THE RIGHT SIDE EMERGENCY EXIT WINDOW/DOOR DEPARTED. THE AIRPLANE HAD DEPARTED ON A TEST FLIGHT AFTER EXTENSIVE MAINTENANCE. DURING AN EXTENSIVE PREFLIGHT INSPECTION, THE SIC PILOT ATTEMPTED TO OPEN EMERGENCY EXIT WINDOW. THE EMERGENCY EXIT WINDOW/DOOR WOULD NOT OPEN BY EMERGENCY PROCEDURES. THE FLIGHT CREW WROTE UP DOOR MALFUNCTION IN THE LOG BOOKS. MAINTENANCE PERSONNEL CONFIRMED THE DOOR WAS SECURED AND THE AIRPLANE TOOKOFF ON ITS TEST FLIGHT. ABOUT THREE (3) MINUTES INTO FLIGHT THE DOOR DEPARTED. THE AIRPLANE HAD BEEN PAINTED AND DOOR MAY HAVE BEEN STUCK CLOSED. BOTH RIGHT AND LEFT SIDE WINDOW/DOOR CABLE SECURING PINS BRACKETS WERE DAMAGED (BENT) WHEN THE DOOR AS ATTEMPTED TO BE OPENED. THE BENT CABLE PIN BRACKETS WEAKEN OR DAMAGED ALLOWED THE DOOR TO DEPART INFLIGHT.

Other reports on N4544Q · 2

Matched to the same aircraft by N-number and date.