What happened
The FAA’s narrative, in sentence case. The FAA writes it in capitals and removes private details.
(-23) The helicopter was engaged in transporting empty cranberry bins by sling load. The bins were being moved from a trailer truck and taken to a cranberry bog to be filled. While a load of four bins was being transported the load released with no command from the pilot. The sling load fell approximately eight feet and struck a company ground worker. The 63 year old worker was hospitalized with two broken ribs and one punctured lung. The worker has recovered fully and had returned to work. Both the pilot and the ground worker had many years of experience in the type of operation being conducted. The cargo hook manual release mechanism is operated by a cable. The cable exits a fitting on the belly of the helicopter and then enters another fitting approximately 4 1/2 inches away. The fittings were not aligned and were offset approximately 1 1/2 inches. This offset caused a stress on the manual release mechanism. Ground testing indicated that the hook would sometimes release as a result of the stress without any pilot command.
As the FAA filed it
(-23) THE HELICOPTER WAS ENGAGED IN TRANSPORTING EMPTY CRANBERRY BINS BY SLING LOAD. THE BINS WERE BEING MOVED FROM A TRAILER TRUCK AND TAKEN TO A CRANBERRY BOG TO BE FILLED. WHILE A LOAD OF FOUR BINS WAS BEING TRANSPORTED THE LOAD RELEASED WITH NO COMMAND FROM THE PILOT. THE SLING LOAD FELL APPROXIMATELY EIGHT FEET AND STRUCK A COMPANY GROUND WORKER. THE 63 YEAR OLD WORKER WAS HOSPITALIZED WITH TWO BROKEN RIBS AND ONE PUNCTURED LUNG. THE WORKER HAS RECOVERED FULLY AND HAD RETURNED TO WORK. BOTH THE PILOT AND THE GROUND WORKER HAD MANY YEARS OF EXPERIENCE IN THE TYPE OF OPERATION BEING CONDUCTED. THE CARGO HOOK MANUAL RELEASE MECHANISM IS OPERATED BY A CABLE. THE CABLE EXITS A FITTING ON THE BELLY OF THE HELICOPTER AND THEN ENTERS ANOTHER FITTING APPROXIMATELY 4 1/2 INCHES AWAY. THE FITTINGS WERE NOT ALIGNED AND WERE OFFSET APPROXIMATELY 1 1/2 INCHES. THIS OFFSET CAUSED A STRESS ON THE MANUAL RELEASE MECHANISM. GROUND TESTING INDICATED THAT THE HOOK WOULD SOMETIMES RELEASE AS A RESULT OF THE STRESS WITHOUT ANY PILOT COMMAND.
NTSB investigation
The NTSB’s investigation of this event, with its probable cause and findings. Matched to this report by N-number and date.
Other reports on N802JB · 1
Matched to the same aircraft by N-number and date.