20110322006559A

Accident · Substantial damage

FAA accident report · Robinson Helicopter R22 BETA · Campbell Hall, NY · March 22, 2011

Date
March 22, 2011 · 13:15 local
Place
Campbell Hall, NY
Phase of flight
Cruise/Level Flight
Operating rules
General operating rules (Part 91)
Damage
Substantial damage
Aircraft
N259TW
NTSB investigation
NTSBERA11LA204
Reported as
Robinson Helicopter R22 Beta
Reported engine
Lycoming O-360 series
People aboard
2
Fatal injuries
0
Other injuries
0
Pilot’s certificate
Private pilot
Pilot’s flight hours
2,000 total1,400 in this make and model85 in the last 90 days

From the FAA’s Accident/Incident Data System (AIDS), through its Aviation Safety Information Portal, as reported. The NTSB investigates accidents separately, and its record of an accident is the fuller one. The aircraft is matched to the registry by N-number and event date, checked against the reported make and model; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

What happened

The FAA’s narrative, in sentence case. The FAA writes it in capitals and removes private details.

The subject pilot stated while in cruse flight he heard a loud noise and smelled something unusual, at that point he sensed he was loosing power and attitude he then entered an autorotation. While atempting to make an emergency landing in a grassy field the right hand skid gear inpacted the ground and the aircraft rolled over on its right side and was substantually damaged. The following was noted of the engine to main rotor drive belts.1) - one of the two sets of main rotor v-drive belts were found to be separated and broken in half.2) - the remaining set of main rotor v-drive belts were found to be turned inside out with the vee groove facing outwards, there was a wear pattern on the belts indicating they were running on the pulleys in the insideout direction. Upon inspection of the aircraft maintenance records it was noted the subject aircraft had undergone a 2200 hour inspection 86.6 hours prior to this accident, at that time the drive belts were replaced. The subject airman was asked if he was aware of how long it took from when the main rotor clutch switch was engaged for the main rotor to start turning, he stated on the last flight prior to the autorotation it took at least seventeen (17) seconds or longer he also stated in the flights prior he had noticed it taking substsntually longer than ten (10) seconds for the main rotors to start turning after clutch switch engagement. The Robinson Helicopter pilot's operating handbook states during engine start up the main rotor blades should turn in less than five (5) seconds. The Robinson Helicopter maintenance manual states in a caution and note that a delay of more than five (5) seconds between clutch switch engagement and rotor turning indicates excessive slack in the belts and to preform a belt tension actuator limit screw adjustment to obtain the proper belt tension.

As the FAA filed it

THE SUBJECT PILOT STATED WHILE IN CRUSE FLIGHT HE HEARD A LOUD NOISE AND SMELLED SOMETHING UNUSUAL, AT THAT POINT HE SENSED HE WAS LOOSING POWER AND ATTITUDE HE THEN ENTERED AN AUTOROTATION. WHILE ATEMPTING TO MAKE AN EMERGENCY LANDING IN A GRASSY FIELD THE RIGHT HAND SKID GEAR INPACTED THE GROUND AND THE AIRCRAFT ROLLED OVER ON ITS RIGHT SIDE AND WAS SUBSTANTUALLY DAMAGED.THE FOLLOWING WAS NOTED OF THE ENGINE TO MAIN ROTOR DRIVE BELTS.1) - ONE OF THE TWO SETS OF MAIN ROTOR V-DRIVE BELTS WERE FOUND TO BE SEPARATED AND BROKEN IN HALF.2) - THE REMAINING SET OF MAIN ROTOR V-DRIVE BELTS WERE FOUND TO BE TURNED INSIDE OUT WITH THE VEE GROOVE FACING OUTWARDS, THERE WAS A WEAR PATTERN ON THE BELTS INDICATING THEY WERE RUNNING ON THE PULLEYS IN THE INSIDEOUT DIRECTION.UPON INSPECTION OF THE AIRCRAFT MAINTENANCE RECORDS IT WAS NOTED THE SUBJECT AIRCRAFT HAD UNDERGONE A 2200 HOUR INSPECTION 86.6 HOURS PRIOR TO THIS ACCIDENT, AT THAT TIME THE DRIVE BELTS WERE REPLACED. THE SUBJECT AIRMAN WAS ASKED IF HE WAS AWARE OF HOW LONG IT TOOK FROM WHEN THE MAIN ROTOR CLUTCH SWITCH WAS ENGAGED FOR THE MAIN ROTOR TO START TURNING, HE STATED ON THE LAST FLIGHT PRIOR TO THE AUTOROTATION IT TOOK AT LEAST SEVENTEEN (17) SECONDS OR LONGER HE ALSO STATED IN THE FLIGHTS PRIOR HE HAD NOTICED IT TAKING SUBSTSNTUALLY LONGER THAN TEN (10) SECONDS FOR THE MAIN ROTORS TO START TURNING AFTER CLUTCH SWITCH ENGAGEMENT. THE ROBINSON HELICOPTER PILOT'S OPERATING HANDBOOK STATES DURING ENGINE START UP THE MAIN ROTOR BLADES SHOULD TURN IN LESS THAN FIVE (5) SECONDS. THE ROBINSON HELICOPTER MAINTENANCE MANUAL STATES IN A CAUTION AND NOTE THAT A DELAY OF MORE THAN FIVE (5) SECONDS BETWEEN CLUTCH SWITCH ENGAGEMENT AND ROTOR TURNING INDICATES EXCESSIVE SLACK IN THE BELTS AND TO PREFORM A BELT TENSION ACTUATOR LIMIT SCREW ADJUSTMENT TO OBTAIN THE PROPER BELT TENSION.

NTSB investigation

The NTSB’s investigation of this event, with its probable cause and findings. Matched to this report by N-number and date.