20160614015349I

Incident · Minor damage

FAA incident report · Aero Commander 100-180 · Port Lavaca, TX · June 14, 2016

Date
June 14, 2016 · 09:30 local
Place
Port Lavaca, TX
Phase of flight
Cruise/Level Flight
Operating rules
General operating rules (Part 91)
Damage
Minor damage
Aircraft
N3718X
NTSB investigation
NTSBCEN16LA249
Reported as
Aero Commander 100-180
Reported engine
Lycoming O-360 series
People aboard
1
Fatal injuries
0
Other injuries
0
Pilot’s certificate
Private pilot
Pilot’s flight hours
4,000 total446 in this make and model14 in the last 90 days

From the FAA’s Accident/Incident Data System (AIDS), through its Aviation Safety Information Portal, as reported. The NTSB investigates accidents separately, and its record of an accident is the fuller one. The aircraft is matched to the registry by N-number and event date, checked against the reported make and model; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

What happened

The FAA’s narrative, in sentence case. The FAA writes it in capitals and removes private details.

Aircraft departed calhoun county airport (kpkv) on an easterly heading for a local area flight. In cruise flight at 1100 AGL, 2300 RPM and mixture full rich, the aircraft experienced a sudden vigorous vibration; causing the propeller spinner to separate from the aircraft. Then a loud bang from the engine area with a sudden loss of power. Pilot scanned instruments and noted the oil pressure and RPM were dropping, then another bang was heard and the propeller stopped turning. Pilot then conducted and emergency landing, in a farm field resulting in minor damage to the aircraft.

Inspection of the aircraft engine revealed an approximate one inch hole/rupture of the crankcase located in the area of the number four cylinder. At the base of the cylinder there were numerous cracks in the crankcase.

Maintenance records indicate the last overhaul was signed off by an A&P mechanic holding an inspector authorization (IA) more than 24 years from date of failure. The aircraft flew approximately 710 hours during that time frame, where the last owner said he approximately flew 450 hours in the last 9 years 7 months. No log entries of proper aircraft storage or other special inspection concerning corrosion / non-operation of aircraft for extensive periods of time.

In support of NTSB request, September 12, 2016, removed number four cylinder from engine. Further inspection shows that the piston connecting rod failed in the area of the rod cap. Shipped cylinder assy. To NTSB for further inspection. FAA form 8020-2 was filled out and a copy was retained by the owner. Other copy forwarded to NTSB. SW17 office has original copy.

As the FAA filed it

AIRCRAFT DEPARTED CALHOUN COUNTY AIRPORT (KPKV) ON AN EASTERLY HEADING FOR A LOCAL AREA FLIGHT. IN CRUISE FLIGHT AT 1100 AGL, 2300 RPM AND MIXTURE FULL RICH, THE AIRCRAFT EXPERIENCED A SUDDEN VIGOROUS VIBRATION; CAUSING THE PROPELLER SPINNER TO SEPARATE FROM THE AIRCRAFT. THEN A LOUD BANG FROM THE ENGINE AREA WITH A SUDDEN LOSS OF POWER. PILOT SCANNED INSTRUMENTS AND NOTED THE OIL PRESSURE AND RPM WERE DROPPING, THEN ANOTHER BANG WAS HEARD AND THE PROPELLER STOPPED TURNING. PILOT THEN CONDUCTED AND EMERGENCY LANDING, IN A FARM FIELD RESULTING IN MINOR DAMAGE TO THE AIRCRAFT.

INSPECTION OF THE AIRCRAFT ENGINE REVEALED AN APPROXIMATE ONE INCH HOLE/RUPTURE OF THE CRANKCASE LOCATED IN THE AREA OF THE NUMBER FOUR CYLINDER. AT THE BASE OF THE CYLINDER THERE WERE NUMEROUS CRACKS IN THE CRANKCASE.

MAINTENANCE RECORDS INDICATE THE LAST OVERHAUL WAS SIGNED OFF BY AN A&P MECHANIC HOLDING AN INSPECTOR AUTHORIZATION (IA) MORE THAN 24 YEARS FROM DATE OF FAILURE. THE AIRCRAFT FLEW APPROXIMATELY 710 HOURS DURING THAT TIME FRAME, WHERE THE LAST OWNER SAID HE APPROXIMATELY FLEW 450 HOURS IN THE LAST 9 YEARS 7 MONTHS. NO LOG ENTRIES OF PROPER AIRCRAFT STORAGE OR OTHER SPECIAL INSPECTION CONCERNING CORROSION / NON-OPERATION OF AIRCRAFT FOR EXTENSIVE PERIODS OF TIME.

IN SUPPORT OF NTSB REQUEST, SEPTEMBER 12, 2016, REMOVED NUMBER FOUR CYLINDER FROM ENGINE. FURTHER INSPECTION SHOWS THAT THE PISTON CONNECTING ROD FAILED IN THE AREA OF THE ROD CAP. SHIPPED CYLINDER ASSY. TO NTSB FOR FURTHER INSPECTION. FAA FORM 8020-2 WAS FILLED OUT AND A COPY WAS RETAINED BY THE OWNER. OTHER COPY FORWARDED TO NTSB. SW17 OFFICE HAS ORIGINAL COPY.

NTSB investigation

The NTSB’s investigation of this event, with its probable cause and findings. Matched to this report by N-number and date.

Other reports on N3718X · 1

Matched to the same aircraft by N-number and date.