20170516018579A

Accident · Substantial damage

FAA accident report · Stinson 108-2 · West Creek, NJ · May 16, 2017

Date
May 16, 2017 · 20:32 local
Place
West Creek, NJ
Airport
Eagles Nest
Phase of flight
Takeoff: Climb Out
Operating rules
General operating rules (Part 91)
Damage
Substantial damage
Aircraft
N9366K
NTSB investigation
NTSBERA17LA182
Reported as
Stinson 108-2
Reported engine
Franklin 6A4165 series
People aboard
1
Fatal injuries
0
Other injuries
0
Pilot’s certificate
Private pilot
Pilot’s flight hours
796 total

From the FAA’s Accident/Incident Data System (AIDS), through its Aviation Safety Information Portal, as reported. The NTSB investigates accidents separately, and its record of an accident is the fuller one. The aircraft is matched to the registry by N-number and event date, checked against the reported make and model; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

What happened

The FAA’s narrative, in sentence case. The FAA writes it in capitals and removes private details.

On may 17, 2017 at 20:32 local time, a Stinson 108-2 experienced an engine failure that led to a loss of power and in-flight fire. The aircraft was substantially damaged during the forced landing in a tree. FAA investigator arrived on scene within hours of forced landing. Aircraft was observed leaking fuel from several tanks. Engine showed large hole in crankcase indicative of a catastrophic failure. Bottom surface of aircraft had fabric covering burned away for several feet aft of firewall. Fuel selector, mixture control and magnetos were off. Airworthiness inspector arrived next day, took additional pictures that revealed the middle cylinder on co-pilots side had separated, with a bent connecting rod, missing piston and missing exhaust valve. The cylinder and case break exhibited damage consistent with catastrophic overload. The inside of the cylinder exhibited damage consistent with a broken valve being forced into the cylinder head repeatedly. The piston, piston rings, piston pin and exhaust valve head were not able to be located at the scene. Engine was disassembled at salvage yard by NTSB and FAA officials. Upper half of exhaust valve stem found still lodged in guide. Large amounts of free play existed between stem and guide, evidence of excessive wear. Pushrod shroud and pushrod of subject valve both bent. Valve failed midway up stem and had fallen into cylinder and jammed piston, causing entire cylinder assembly to be broken off crankcase. The subject cylinder was not one of the two that had been removed and replaced at last annual. While the engine could not be turned, the magnetos and carburetor did not have any visual defects or evidence of failure.

As the FAA filed it

ON MAY 17, 2017 AT 20:32 LOCAL TIME, A STINSON 108-2 EXPERIENCED AN ENGINE FAILURE THAT LED TO A LOSS OF POWER AND IN-FLIGHT FIRE. THE AIRCRAFT WAS SUBSTANTIALLY DAMAGED DURING THE FORCED LANDING IN A TREE. FAA INVESTIGATOR ARRIVED ON SCENE WITHIN HOURS OF FORCED LANDING. AIRCRAFT WAS OBSERVED LEAKING FUEL FROM SEVERAL TANKS. ENGINE SHOWED LARGE HOLE IN CRANKCASE INDICATIVE OF A CATASTROPHIC FAILURE. BOTTOM SURFACE OF AIRCRAFT HAD FABRIC COVERING BURNED AWAY FOR SEVERAL FEET AFT OF FIREWALL. FUEL SELECTOR, MIXTURE CONTROL AND MAGNETOS WERE OFF. AIRWORTHINESS INSPECTOR ARRIVED NEXT DAY, TOOK ADDITIONAL PICTURES THAT REVEALED THE MIDDLE CYLINDER ON CO-PILOTS SIDE HAD SEPARATED, WITH A BENT CONNECTING ROD, MISSING PISTON AND MISSING EXHAUST VALVE. THE CYLINDER AND CASE BREAK EXHIBITED DAMAGE CONSISTENT WITH CATASTROPHIC OVERLOAD. THE INSIDE OF THE CYLINDER EXHIBITED DAMAGE CONSISTENT WITH A BROKEN VALVE BEING FORCED INTO THE CYLINDER HEAD REPEATEDLY. THE PISTON, PISTON RINGS, PISTON PIN AND EXHAUST VALVE HEAD WERE NOT ABLE TO BE LOCATED AT THE SCENE. ENGINE WAS DISASSEMBLED AT SALVAGE YARD BY NTSB AND FAA OFFICIALS. UPPER HALF OF EXHAUST VALVE STEM FOUND STILL LODGED IN GUIDE. LARGE AMOUNTS OF FREE PLAY EXISTED BETWEEN STEM AND GUIDE, EVIDENCE OF EXCESSIVE WEAR. PUSHROD SHROUD AND PUSHROD OF SUBJECT VALVE BOTH BENT. VALVE FAILED MIDWAY UP STEM AND HAD FALLEN INTO CYLINDER AND JAMMED PISTON, CAUSING ENTIRE CYLINDER ASSEMBLY TO BE BROKEN OFF CRANKCASE. THE SUBJECT CYLINDER WAS NOT ONE OF THE TWO THAT HAD BEEN REMOVED AND REPLACED AT LAST ANNUAL. WHILE THE ENGINE COULD NOT BE TURNED, THE MAGNETOS AND CARBURETOR DID NOT HAVE ANY VISUAL DEFECTS OR EVIDENCE OF FAILURE.

NTSB investigation

The NTSB’s investigation of this event, with its probable cause and findings. Matched to this report by N-number and date.