20210129019039I

Incident · Minor damage

FAA incident report · Boeing 767-338 · Ontario, CA · January 29, 2021

Date
January 29, 2021 · 10:49 local
Place
Ontario, CA
Phase of flight
Takeoff: Climb Out
Operating rules
Foreign air carrier (Part 129)
Operator
OTZF
Damage
Minor damage
Aircraft
N363CM
NTSB investigation
NTSBENG21LA013
Reported as
Boeing 767-338
Reported engine
GE CF6-80C2
People aboard
2
Fatal injuries
0
Other injuries
0

From the FAA’s Accident/Incident Data System (AIDS), through its Aviation Safety Information Portal, as reported. The NTSB investigates accidents separately, and its record of an accident is the fuller one. The aircraft is matched to the registry by N-number and event date, checked against the reported make and model; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

What happened

The FAA’s narrative, in sentence case. The FAA writes it in capitals and removes private details.

On January 29, 2021, about 10:49 pacific standard time, a Boeing 767-338, registration number, N363CMprivacy data omitted, and powered by

Two general electric (ge) CF6-80C2-B6 turbofan engines, experienced a right (no. 2) engine fire during climb from los angeles international airport (lax), los angles, California. A diversion to the Ontario international airport (ont), Ontario, California for an uneventful single engine landing was made. The incident flight was a 14 code of federal regulations (CFR) part 129 cargo flight from lax to the Mexico

City international airport (mex), Mexico city, Mexico.

A post landing inspection revealed extensive damage to the #2 engine, and minor damage to the aiframe to include punctures to the right aileron and rear cargo door.

Based on dfdr data, the engine operated in a high unbalanced condition (>5 cu's) for approximately 4 minutes, then continued windmilling for at least 40 minutes near 2.5 cu's.

The most likely failure scenario as of the date of this report is as follows:

1. Low pressure turbine (lpt) stage 5 nozzle liberated two airfoils.

2. This failure led to secondary damage to lpt stage 4 & 5.

3. Rotor imbalance occurs that is calculated at 50 cu's, over 10 times what the FDR can record and the equivalent of a fan blade out (FBO) event.

4. Lpt stages 1, 2 and 3 sustain severe rub damage from contact and airfoils crack midspan.

5. Accessory gearbox transverse linkage breaks, causing oil line to fracture and an oil-fed fire to start.

This event is considered a contained engine failure, and all engine controls and fire supression systems worked as expected.

The engine had logged 54,187 hours since new (20,656 cycles), but only 1,649 hours (669 cycles) since last overhaul.

As the FAA filed it

ON JANUARY 29, 2021, ABOUT 10:49 PACIFIC STANDARD TIME, A BOEING 767-338, REGISTRATION NUMBER, N363CM^PRIVACY DATA OMITTED^, AND POWERED BY

TWO GENERAL ELECTRIC (GE) CF6-80C2-B6 TURBOFAN ENGINES, EXPERIENCED A RIGHT (NO. 2) ENGINE FIRE DURING CLIMB FROM LOS ANGELES INTERNATIONAL AIRPORT (LAX), LOS ANGLES, CALIFORNIA. A DIVERSION TO THE ONTARIO INTERNATIONAL AIRPORT (ONT), ONTARIO, CALIFORNIA FOR AN UNEVENTFUL SINGLE ENGINE LANDING WAS MADE. THE INCIDENT FLIGHT WAS A 14 CODE OF FEDERAL REGULATIONS (CFR) PART 129 CARGO FLIGHT FROM LAX TO THE MEXICO

CITY INTERNATIONAL AIRPORT (MEX), MEXICO CITY, MEXICO.

A POST LANDING INSPECTION REVEALED EXTENSIVE DAMAGE TO THE #2 ENGINE, AND MINOR DAMAGE TO THE AIFRAME TO INCLUDE PUNCTURES TO THE RIGHT AILERON AND REAR CARGO DOOR.

BASED ON DFDR DATA, THE ENGINE OPERATED IN A HIGH UNBALANCED CONDITION (>5 CU'S) FOR APPROXIMATELY 4 MINUTES, THEN CONTINUED WINDMILLING FOR AT LEAST 40 MINUTES NEAR 2.5 CU'S.

THE MOST LIKELY FAILURE SCENARIO AS OF THE DATE OF THIS REPORT IS AS FOLLOWS:

1. LOW PRESSURE TURBINE (LPT) STAGE 5 NOZZLE LIBERATED TWO AIRFOILS.

2. THIS FAILURE LED TO SECONDARY DAMAGE TO LPT STAGE 4 & 5.

3. ROTOR IMBALANCE OCCURS THAT IS CALCULATED AT 50 CU'S, OVER 10 TIMES WHAT THE FDR CAN RECORD AND THE EQUIVALENT OF A FAN BLADE OUT (FBO) EVENT.

4. LPT STAGES 1, 2 AND 3 SUSTAIN SEVERE RUB DAMAGE FROM CONTACT AND AIRFOILS CRACK MIDSPAN.

5. ACCESSORY GEARBOX TRANSVERSE LINKAGE BREAKS, CAUSING OIL LINE TO FRACTURE AND AN OIL-FED FIRE TO START.

THIS EVENT IS CONSIDERED A CONTAINED ENGINE FAILURE, AND ALL ENGINE CONTROLS AND FIRE SUPRESSION SYSTEMS WORKED AS EXPECTED.

THE ENGINE HAD LOGGED 54,187 HOURS SINCE NEW (20,656 CYCLES), BUT ONLY 1,649 HOURS (669 CYCLES) SINCE LAST OVERHAUL.

NTSB investigation

The NTSB’s investigation of this event, with its probable cause and findings. Matched to this report by N-number and date.