20210721016089I

Incident · Substantial damage

FAA incident report · Amazon Logistics MK27 · Pendleton, OR · July 21, 2021

Date
July 21, 2021 · 08:30 local
Place
Pendleton, OR
Airport
Eastern Oregon Regional At Pendlet
Phase of flight
Other, Specify
Operating rules
General operating rules (Part 91)
Damage
Substantial damage
Aircraft
N139PA
Reported as
Amazon Logistics MK27
Reported engine
Amateur-built UNKNOWN ENG
People aboard
1
Fatal injuries
0
Other injuries
0
Pilot’s certificates
Commercial pilot, flight instructor

From the FAA’s Accident/Incident Data System (AIDS), through its Aviation Safety Information Portal, as reported. The NTSB investigates accidents separately, and its record of an accident is the fuller one. The aircraft is matched to the registry by N-number and event date, checked against the reported make and model; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

What happened

The FAA’s narrative, in sentence case. The FAA writes it in capitals and removes private details.

Unmanned aircraft (ua) privacy data omitted was launched at approximately 8:30 for an experimental r&d flight. The ua performed a vertical takeoff using all six motors and props, transitioned to forward flight for a short distance and had transitioned back to vertical flight for the descent and package delivery portion of the mission when it departed from controlled flight with a rapid roll to the right. A ground safety observer initiated flight termination system which commanded the ua to disconnect all power to all six of the motors. The ua fell approximately 120 feet and impacted the ground in an upside down position which minimized impact forces to the 18 pound lipo battery. The battery case was broken on forward bottom edge but did not have any resulting thermal runaway.

No pre-flight anomolies were detected.

Post-incident investigation revealed that the #2 propeller disbonded from the propeller hub causing a loss of torque and power. The flight control computer increased motor RPM to compensate for the lost torque and the motor shaft "wallowed out" the propeller mounting hole at the hub.

As the FAA filed it

UNMANNED AIRCRAFT (UA) ^PRIVACY DATA OMITTED^ WAS LAUNCHED AT APPROXIMATELY 8:30 FOR AN EXPERIMENTAL R&D FLIGHT. THE UA PERFORMED A VERTICAL TAKEOFF USING ALL SIX MOTORS AND PROPS, TRANSITIONED TO FORWARD FLIGHT FOR A SHORT DISTANCE AND HAD TRANSITIONED BACK TO VERTICAL FLIGHT FOR THE DESCENT AND PACKAGE DELIVERY PORTION OF THE MISSION WHEN IT DEPARTED FROM CONTROLLED FLIGHT WITH A RAPID ROLL TO THE RIGHT. A GROUND SAFETY OBSERVER INITIATED FLIGHT TERMINATION SYSTEM WHICH COMMANDED THE UA TO DISCONNECT ALL POWER TO ALL SIX OF THE MOTORS. THE UA FELL APPROXIMATELY 120 FEET AND IMPACTED THE GROUND IN AN UPSIDE DOWN POSITION WHICH MINIMIZED IMPACT FORCES TO THE 18 POUND LIPO BATTERY. THE BATTERY CASE WAS BROKEN ON FORWARD BOTTOM EDGE BUT DID NOT HAVE ANY RESULTING THERMAL RUNAWAY.

NO PRE-FLIGHT ANOMOLIES WERE DETECTED.

POST-INCIDENT INVESTIGATION REVEALED THAT THE #2 PROPELLER DISBONDED FROM THE PROPELLER HUB CAUSING A LOSS OF TORQUE AND POWER. THE FLIGHT CONTROL COMPUTER INCREASED MOTOR RPM TO COMPENSATE FOR THE LOST TORQUE AND THE MOTOR SHAFT "WALLOWED OUT" THE PROPELLER MOUNTING HOLE AT THE HUB.