20210727016099I

Incident · Substantial damage

FAA incident report · Amazon Logistics MK27 · Pendleton, OR · July 27, 2021

Date
July 27, 2021 · 08:45 local
Place
Pendleton, OR
Airport
Eastern Oregon Regional At Pendlet
Phase of flight
Other, Specify
Operating rules
General operating rules (Part 91)
Damage
Substantial damage
Aircraft
N138PA
Reported as
Amazon Logistics MK27
Reported engine
Amateur-built UNKNOWN ENG
People aboard
1
Fatal injuries
0
Other injuries
0
Pilot’s certificates
Commercial pilot, flight instructor

From the FAA’s Accident/Incident Data System (AIDS), through its Aviation Safety Information Portal, as reported. The NTSB investigates accidents separately, and its record of an accident is the fuller one. The aircraft is matched to the registry by N-number and event date, checked against the reported make and model; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

What happened

The FAA’s narrative, in sentence case. The FAA writes it in capitals and removes private details.

privacy data omitted Was launched from the test area as a post-maintenance check flight after the replacement of the #6 propeller to newest design/part number. Immediately after start of all six motors the unmanned aircraft sharply rolled to the left and hit the ground up-side-down position. Power to all six motors was turned off using flight termination system.

Post-incident investigation revealed that the newly installed #6 propeller was actually a #1 propeller (marked with the wrong part number). The installed propeller was designed for counter-clockwise rotation but was installed on a clockwise rotating motor. Resultant lift and thrust would be opposite of intended as motor RPM increased. Proper control by the unmanned aircraft flight control computer would be impossible in this configuration.

As the FAA filed it

^PRIVACY DATA OMITTED^ WAS LAUNCHED FROM THE TEST AREA AS A POST-MAINTENANCE CHECK FLIGHT AFTER THE REPLACEMENT OF THE #6 PROPELLER TO NEWEST DESIGN/PART NUMBER. IMMEDIATELY AFTER START OF ALL SIX MOTORS THE UNMANNED AIRCRAFT SHARPLY ROLLED TO THE LEFT AND HIT THE GROUND UP-SIDE-DOWN POSITION. POWER TO ALL SIX MOTORS WAS TURNED OFF USING FLIGHT TERMINATION SYSTEM.

POST-INCIDENT INVESTIGATION REVEALED THAT THE NEWLY INSTALLED #6 PROPELLER WAS ACTUALLY A #1 PROPELLER (MARKED WITH THE WRONG PART NUMBER). THE INSTALLED PROPELLER WAS DESIGNED FOR COUNTER-CLOCKWISE ROTATION BUT WAS INSTALLED ON A CLOCKWISE ROTATING MOTOR. RESULTANT LIFT AND THRUST WOULD BE OPPOSITE OF INTENDED AS MOTOR RPM INCREASED. PROPER CONTROL BY THE UNMANNED AIRCRAFT FLIGHT CONTROL COMPUTER WOULD BE IMPOSSIBLE IN THIS CONFIGURATION.