ANC03LA073

NTSB accident investigation · Bell 206B · Aniak, AK · July 10, 2003

Accident · Minor injuriesLimited investigationFinal report
Date
July 9, 2003, 18:00 local (Jul 10, 2003, 02:00 UTC)
Place
Aniak, AK
Injuries
1 minor
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N111MTBell 206B
Weather
Visual (VMC) · Day
Status
Completed · report March 30, 2004
Report
Approved by Office Director
NTSB office
Alaska Regional Office
Parties
Anchorage FSDO-03
FAA report
20030709033209A
Case key
57465

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The compressor discharge pressure line (Pc line) B-nut coming loose at the fuel control unit, which resulted in a total loss of engine power, and subsequent in-flight collision with trees during an autorotation. A factor associated with the accident was the improper installation of the Pc line B-nut by company maintenance personnel.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(total) - mech failure/malfCruise - normal
Fuel system,pc line - looseCause
Maintenance,installation - improperCompany maintenance personnelFactor
Forced landingEmergency descent/landing
Autorotation - performedPilot in command
In flight collision with objectDescent - emergency
Object - tree(s)

Analysis

The helicopter was operating as a Title 14, CFR Part 91, positioning flight in visual meteorological conditions when it had a total loss of engine power while in cruise flight. The pilot said the first indication of a problem was the illumination of the auto-relight indicator, followed by the engine fail light. He initiated an autorotation towards a clearing, but was unable to reach it. The helicopter impacted trees about 30 feet above the ground. During the inspection of the engine, the compressor discharge pressure line (Pc line) was removed at the compressor scroll, and compressed air was applied. Technicians reported air escaping at the Pc line's junction with the fuel control unit. The B-nut on the Pc line was loose at the fuel control unit. There was evidence of fretting on the B-nut fitting, and there were smears of orange torque seal material on the B-nut. No torque seal material was present on the B-nut fitting. The engine logbook indicated the fuel control unit was replaced by company mechanics 178 hours prior to the accident.

Factual narrative

On July 9, 2003, about 1800 Alaska daylight time, a Bell 206B helicopter, N111MT, sustained substantial damage during an in-flight collision with trees after a total loss of engine power, about 10 miles east of Aniak, Alaska. The helicopter was being operated as a visual flight rules (VFR) positioning flight under Title 14, CFR Part 91, by American Helicopters of Angleton, Texas. The solo commercial pilot received minor injuries. Visual meteorological conditions prevailed, and company flight following procedures were in effect. The helicopter departed Red Devil airstrip, Alaska, about 1730, and was en route to Aniak when the accident occurred.

In a written statement provided to the NTSB dated July 9, the pilot said that during cruise flight, he noticed a slow reduction of engine power, and a subsequent total loss of engine power. He said the first indication of power loss was the illumination of the auto-relight indicator, followed by the engine fail light. He started an autorotation, and selected a landing zone. The pilot said he was unable to make it to the selected landing zone in the heavily wooded area, and the helicopter impacted trees, about 30 feet above the ground.

After recovery of the helicopter, the engine was sent to Premier Turbines of Wichita, Kansas, for inspection. During the inspection on November 3, the compressor discharge pressure line (Pc line) was removed at the compressor scroll, and compressed air was applied to the Pc line. During normal operation, the Pc line provides compressed air (bleed air) from the compressor section of the turbine engine, to operate the fuel control unit. Technicians at Premier reported that air was escaping from the Pc line fitting at the fuel control unit. The B-nut on the Pc line was loose at the fuel control unit. There was evidence of fretting on the B-nut fitting, and there were smears of orange torque seal material on the B-nut. No torque seal material was present on the B-nut fitting.

The engine logbook indicates the fuel control unit was replaced by company mechanics 178 hours prior to the accident. There were no known mechanical anomalies with the helicopter prior to the accident.

Aircraft

Registration
N111MT
Reported as
Bell 206B
Category
Helicopter
Serial number
1989
Airframe hours
7,701
Engine
Allison 250-C20B, 420 horsepower, turbo shaft
Damage
Substantial damage
Flight
Positioning · Part 91
Operator
American Helicopters
Registered owner
Master Track, Inc.
Airworthiness certificate
Standard, Normal
Last inspection
100 hour · June 3, 2003 · 26 hours before
Departed
RDV · Red Devil, AK
Destination
PANI · Aniak, AK
Flight plan
Company VFR

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
36
Injuries
Minor
Certificate
Commercial
Instrument ratings
Helicopter
Medical
Class 2, Valid Medical--no waivers/lim.
Last flight review
June 13, 2003
Seat
Right
Flight hours
1,786 total · 1,720 as pilot in command · 84 in the last 90 days · 72 in the last 30 days · 7 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Visibility
10 statute miles
Lowest ceiling
1,500 ft broken
Temperature
75 °F

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.