ANC21FA015

NTSB accident investigation · Cessna 185 · Chitina, AK · February 4, 2021

Accident · FatalClass 3 · FieldFinal report
Date
February 4, 2021, 10:51 local (19:51 UTC)
Place
Chitina, AK
Injuries
2 fatal
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N9725ZCessna 185
Defining event
Enroute-cruise: Aircraft structural failure
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Alaska Regional Office
Parties
Copper Valley Air Service, Federal Aviation Administration, Cessna / Textron Aircraft
FAA report
20210204001379A
Case key
102605

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

An in-flight breakup during cruise flight for reasons that could not be determined based on available evidence.

Findings · 1

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Not determinedNot determined › Not determined · Unknown/Not determinedCessna A185E: 2 casesAll aircraft: 2,247 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot was conducting a scheduled passenger flight in the single-engine airplane in day visual meteorological conditions. Recovered data from an onboard GPS unit revealed that, after reaching a GPS altitude of about 7,500 ft, the airplane flew on a southeast track for about 10 minutes with a groundspeed between 120 and 130 knots. About 2 minutes before the accident, the airplane initiated a gradual right turn to the south and began a descent that averaged about 734 ft per minute. The last fully recorded in-flight data point showed the airplane at a GPS altitude of 5,715 ft with a groundspeed of 154 kts. The distribution of the wreckage at the accident site indicated a high-speed, near vertical impact, with portions of the right wing and empennage scattered between 400 and 700 ft from the main wreckage, consistent with an in-flight breakup. Fractured areas of the right wing, the left deformation of the vertical stabilizer and rudder, and the fractured attach points were consistent with overload separation of the right wing, which caused the airplane to snap roll to the right, creating the necessary torsional forces to deform the vertical stabilizer and twist the empennage from the fuselage. Examinations on the engine and airframe did not reveal evidence of any pre-existing anomalies that would have precluded normal operation. Flight control continuity was established, and the propeller showed evidence of rotation at impact. All of the fractured surfaces exhibited a dull, grainy appearance consistent with overstress separation. There was no evidence of fatigue or corrosion noted on any of the areas examined. The reason for the overstress and subsequent in-flight breakup could not be determined based on the available information.

Factual narrative

The accident airplane was involved in a collision in May 2014 that damaged the right wing, vertical stabilizer, rudder, right horizontal stabilizer, and right elevator. The right wing was replaced with a wing from a Cessna 180H. The differences between the Cessna 180H wing and the Cessna A185E wing are not structurally significant. Some repairs were performed to the outboard upper skin and ribs of the replacement right wing. The vertical stabilizer, rudder, right horizontal stabilizer, and right elevator were repaired. On February 4, 2021, about 1051 Alaska standard time, a Cessna A185E, N9725Z, sustained substantial damage when it was involved in an accident about 14 miles northeast of Chitina, Alaska. The commercial pilot and passenger were fatally injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 135 scheduled passenger flight. A Garmin 696 GPSMAP was recovered from the accident site. GPS data logs for the day of the accident revealed that, after reaching a GPS altitude of about 7,500 ft, the airplane continued on a southeasterly track for about 10 minutes with a groundspeed between 120 and 130 knots. About 2 minutes before the accident, the airplane initiated a gradual right turn to the south and began a descent, which averaged about 734 ft per minute. The last fully recorded in-flight data point was at 1050:52, when the airplane was at a GPS altitude of 5,715 ft with a groundspeed of 154 kts and on a track of 282° (see figure 1). Figure 1. Flight track Two pilots that responded to the accident site shortly after the accident reported no turbulence or significant winds aloft from the surface to 5,500 ft msl. The wreckage was scattered over mountainous, wooded terrain northeast of Chitina on the north side of the Chitina River Valley. The main wreckage included both landing gear with wheel penetration skis, engine, firewall, main fuselage, instrument panel, and left wing. The right wing, right aileron, right lift strut, and empennage were not found with the main wreckage. The part (top skin of right wing) located farthest from the main wreckage was about 710 ft from the main wreckage; the empennage was located about 446 ft from the main wreckage; and the inboard portion of the right wing was located about 407 ft from the main wreckage. The debris path and separated sections of the right wing and empennage were consistent with an in-flight breakup (see figure 2). Figure 2. Debris field Examination of the main wreckage revealed evidence consistent with the airplane impacting the ground in a high-speed, near-vertical descent. The lower end of the left-wing strut was separated from the fuselage. The left-wing strut bolt was intact in the fitting and the fuselage lugs were fractured through the hole. The left wing remained attached at the fuselage attach points and exhibited compressive buckling on the inboard portion of the wing consistent with impact damage and the left wing being fully attached and intact beforeground impact. The skis remained attached to their respective attach points and all ski arresting cables, bungees, and rigging were intact and attached at their respective attach points. No preimpact mechanical anomalies were noted with the skis or their rigging. All airframe parts were located within the main wreckage and surrounding woods. Flight control continuity was confirmed to all flight control surfaces except where recovery and overload separations existed. Both right-wing attach points exhibited damage and deformation in an upward direction at the wing root, consistent with a positive overload separation of the right wing before ground impact. The right-wing strut separated from the lower strut fitting with the rivets showing shear overstress signatures consistent with positive overload. The left deformation of the vertical stabilizer and rudder and the fractured attach points were consistent with the right wing failing first. Cable tears in the left fuselage and right empennage were consistent with the tail departing to the left side. All of the fracture surfaces examined had a dull, grainy appearance consistent with overstress separation. There was no evidence of corrosion or fatigue noted on any of the areas examined. The two-bladed, constant speed propeller remained attached to the crankshaft flange; however, the crankshaft was fractured behind the crankshaft flange near the front of the engine case. The fractured surface had an angular, dull, grainy appearance consistent with overstress separation. One of the propeller blades was slightly bent aft and rotated freely in the hub. The other propeller blade was bent aft about 180° with minor leading-edge chunking, chordwise scratching, and gouging on the cambered face. Examination of the engine did not reveal evidence of any preimpact anomalies that would have precluded normal operation.

Aircraft

Registration
N9725Z
Reported as
Cessna 185 (E)
Category
Airplane
Serial number
185-1035
Built
1966
Airframe hours
6,569.75
Engine
Continental IO-520-D, 300 horsepower, reciprocating
Damage
Substantial damage
Flight
Business · Part 135
Operator
Copper Valley Air Service
Airworthiness certificate
Standard, Normal
Last inspection
100 hour · November 6, 2020
Departed
PAGK · Glennallen, AK
Destination
PMXY · McCarthy, AK
Flight plan
Company VFR
Equipment
Handheld GPS, Satellite tracking device, Stall warning system

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
46
Injuries
Fatal
Certificate
Commercial
Airplane ratings
Multi-engine land, Single-engine sea, Single-engine land
Instrument ratings
Airplane
Medical
Class 2, Without waivers/limitations
Last flight review
June 22, 2020
Seat
Left
Restraint
4-point
Toxicology
Performed
Flight hours
2,883 as pilot in command · 62 in the last 90 days · 19 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Visibility
10 statute miles
Temperature
-8 °F, dew point -15 °F
Altimeter
30.26 inHg
Observed at
PAGK, 53 nm away
METAR
PAGK 042153Z AUTO 00000KT 10SM CLR M22/M26 A3026 RMK AO2 SLP329 T12221256 TSNO

Docket · 11

The files NTSB released with the investigation on April 26, 2022, on NTSB’s docket system: statements, records, photos and specialists’ reports. 23.3 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.