ATL02LA067

NTSB accident investigation · Aerospatiale AS315B · Hortense, GA · March 28, 2002

Accident · Minor injuriesLimited investigationFinal report
Date
March 28, 2002, 10:00 local (15:00 UTC)
Place
Hortense, GA
Injuries
1 minor
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N49525Aerospatiale AS315B
Weather
Visual (VMC) · Day
Status
Completed · report February 25, 2003
Report
Approved by Office Director
FAA report
20020328006069A
Case key
54413

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

Failure of the engine to main transmission drive shaft due to improper installation by company maintenance personnel. A factor were the trees.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionManeuvering - aerial application
Rotor drive system,engine to transmission drive - failure,totalCause
Maintenance,installation - improperCompany maintenance personnelCause
In flight collision with objectDescent - emergency
Object - tree(s)Factor

Analysis

According to the pilot, he was 100 feet in the air, at 40 knots, when he heard a bang in the tail section of the helicopter and thought he felt something break loose on the helicopter. There was an immediate loss of power to the main rotor system. The pilot attempted to flare the helicopter as it went into the trees. The helicopter impacted trees at approximately 30 knots, sustaining substantial damage. Examination of the helicopter revealed that the short shaft connecting the engine to the main gear box separated just aft of the connecting flange. Examination of the mounting hardware revealed that the connecting bolts had not been safety wired at the time of the accident. Examination of the helicopters maintenance records and an interview with the helicopter mechanic found that the helicopter had undergone a 400 hour inspection about two days prior to the accident or 10 hours of operation. The mechanic confirmed that he had removed and reinstalled the short shaft prior to the accident but could not recall if he had safety wired the connecting bolts as called for in the helicopters maintenance manual.

Factual narrative

On March 28, 2002, at 1000 eastern standard time, an Aerospatiale Helicopter AS315B, N49525, collided with the ground shortly after takeoff, from Hortense, Georgia. The helicopter was registered to Roberts Aircraft Company, and operated by the commercial pilot for Southern States Cooperative Incorporated under the provisions of Title 14 CFR Part 137, and visual flight rules. Visual meteorological conditions prevailed and no flight plan was filed for the local agricultural application flight. The commercial pilot received minor injuries and the helicopter sustained substantial damage. The flight was originating from Hortense, Georgia, at the time of the accident.

According to the pilot, he was 100 feet in the air, at 40 knots, when he heard a bang in the tail section of the helicopter and thought he felt something break loose on the helicopter. There was an immediate loss of power to the main rotor system. The pilot attempted to flare the helicopter as it went into the trees. The helicopter impacted trees at approximately 30 knots, sustaining substantial damage.

Examination of the helicopter revealed severe impact damage, including crushed skids, twisting of the tail boom, and rotor blade damage resulting from impact with trees and ground. The tail rotor drive shaft was attached although bent. The engine mount structure was crushed downward, moving the engine out of alignment with the main rotor gearbox. The short shaft connecting the engine to the main gear box was damaged and the driveshaft separated just aft of the connecting flange. Examination of the mounting hardware revealed that connecting bolts had not been safety wired at the time of the accident.

Examination of the helicopters maintenance records and an interview with the helicopter mechanic found that the helicopter had undergone a 400 hour inspection about two days prior to the accident or 10 hours of operation. The mechanic confirmed that he had removed and reinstalled the short shaft prior to the accident but could not recall if he had safety wired the connecting bolts as called for in the helicopters maintenance manual.

Aircraft

Registration
N49525
Reported as
Aerospatiale AS315B
Category
Helicopter
Serial number
2492
Airframe hours
13,445.5
Engine
Turbomeca Artouste IIIB, 858 horsepower, turbo shaft
Damage
Substantial damage
Flight
Aerial application · Part 137
Operator
Southern States Cooperative Inc.
Registered owner
Roberts Aircraft Company
Airworthiness certificate
Special, Restricted (Special)
Last inspection
100 hour · March 26, 2002 · 9.6 hours before
Departed
Hortense, GA

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
43
Injuries
Serious
Certificate
Commercial
Airplane ratings
Single-engine land
Instrument ratings
Helicopter
Medical
Class 2, Valid Medical--w/ waivers/lim
Last flight review
July 3, 2000
Seat
Right
Flight hours
9,850 total

Weather

Conditions
Visual (VMC) · Day
Wind
90° at 8 knots
Visibility
10 statute miles
Lowest ceiling
1,600 ft broken
Temperature
72 °F, dew point 63 °F
Altimeter
30.11 inHg
Observed at
BQK

Docket · 5

The files NTSB released with the investigation on November 21, 2002, on NTSB’s docket system: statements, records, photos and specialists’ reports. 2.6 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N49525 · 1

Matched to the same aircraft by N-number and date.