ATL03LA100

NTSB accident investigation · Cessna 172N · Orangeburg, SC · May 30, 2003

Accident · No injuriesLimited investigationFinal report
Date
May 30, 2003, 14:45 local (18:45 UTC)
Place
Orangeburg, SC
Injuries
1 uninjured
Damage
Destroyed
Phase of flight
Emergency descent
Aircraft
N734AGCessna 172N
Weather
Visual (VMC) · Day
Status
Completed · report June 28, 2006
Report
Approved by Office Director
Parties
Columbia FSDO
FAA report
20030530013819A
Case key
57123

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The pilot's continued operation of the airplane with known deficiencies in the equipment. Also causal was the other maintenance personnel's improper installation of the mixture control linkage bolt that resulted in binding of the mixture control linkage and the post-landing fire.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(total) - mech failure/malfEmergency descent/landing
Mixture control,linkage - binding(mechanical)Cause
Miscellaneous,bolt/nut/fastener/clamp/spring - incorrectCause
Maintenance,installation - improperOther maintenance personnelCause
Operation with known deficiencies in equipment - continuedPilot in commandCause
Forced landingDescent - emergency
FireLanding

Analysis

According to the pilot, during preflight procedures, he noticed that the mixture control was "stuck fully open". The pilot elected to make the flight despite this finding. The pilot stated that it "did not appear to effect the airworthiness" of the airplane. Approximately 20 minutes into the flight the airplane had a partial loss of engine power. The pilot declared an emergency and requested assistance from Columbia Tower. The airplane regained engine power and the pilot elected to return to the departure airport. On final approach, the airplane had a complete loss of engine power, and the pilot conducted an emergency landing in a field. After landing without incident, the pilot observed flames exiting the cowling. Efforts by the pilot to extinguish the fire using the onboard fire extinguisher were unsuccessful, and the airplane was destroyed. Examination of the carburetor showed the mixture control linkage was corroded and not moving freely. Further examination revealed an incorrect bolt had been installed for the mixture control linkage.

Factual narrative

On May 30, 2003, at 1445 eastern daylight time, a Cessna 172N, N734AG, registered to Corsair Enterprise Incorporated and operated by a private pilot, conducted an emergency landing in a field following a loss of engine power near Orangeburg, South Carolina. The personal flight was operated under the provision of Title 14 CFR Part 91, and visual flight rules. Visual meteorological conditions prevailed and a visual flight rules flight plan was filed. The airplane was destroyed by fire, and the pilot reported no injuries. The flight departed Orangeburg Municipal Airport, Orangeburg, South Carolina on May 30, 2003 at 1425.

According to the pilot, during pre-flight procedures, he noticed that the mixture control was "stuck fully open" and was not placarded or written up. The pilot elected to make the flight despite this finding. The pilot stated that it "did not appear to affect the airworthiness" of the airplane. Approximately 20 minutes into the flight the airplane had a partial loss of engine power. The pilot declared an emergency and requested assistance from Columbia Tower. The airplane regained engine power and the pilot elected to return to the departure airport. On final approach, the airplane had a complete loss of engine power, and the pilot conducted an emergency landing in a field. After landing without incident, the pilot observed flames exiting the cowling. Efforts by the pilot to extinguish the fire using the onboard fire extinguisher were unsuccessful, and the airplane was destroyed.

The pilot stated that prior to the accident flight he taxied the airplane to the fuel pump, and had to shut off the engine by turning the magnetos to the "OFF" position. The pilot also stated that the mixture control lever was stuck in the rich position.

Examination of the carburetor showed the mixture control linkage was corroded and not moving freely. Further examination revealed an incorrect bolt had been installed for the mixture control linkage. According to the parts manual for the Cessna 172, bolt number S2323-13-6C-38 is the correct bolt for the mixture control linkage. The bolt found installed on the accident airplane was an AN3 part numbered bolt.

Federal Aviation Regulations Part 91.7 (a) states that no person may operate a civil aircraft unless it is in an airworthy condition. According to FAR Part 91.7 (b), the pilot in command is responsible for determining whether the aircraft is in condition for safe flight, and shall discontinue the flight when unairworthy mechanical, electrical, or structural conditions occur.

Aircraft

Registration
N734AG
Reported as
Cessna 172N
Category
Airplane
Serial number
17268698
Airframe hours
2,412
Engine
Lycoming O-320, 180 horsepower, reciprocating
Damage
Destroyed
Fire
On-Ground
Flight
Business · Part 91
Registered owner
Corsair Enterprise Inc.
Airworthiness certificate
Standard, Normal
Last inspection
Annual · June 12, 2002 · 129 hours before
Departed
OGB · Orangeburg, SC
Destination
BHM · Birmingham, AL
Flight plan
VFR
Airport
OGB · Orangeburg Muni, runway 050, 4,500 × 100 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
44
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Instrument ratings
Airplane
Medical
Class 3, Valid Medical--w/ waivers/lim
Last flight review
March 28, 2003
Seat
Left
Flight hours
215 total · 128 in this make and model · 142 as pilot in command · 67 in the last 90 days · 8 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
270° at 4 knots
Visibility
9 statute miles
Lowest ceiling
None
Temperature
79 °F, dew point 55 °F
Altimeter
29.76 inHg
Observed at
OGB, 3 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.