ATL05LA049

NTSB accident investigation · Piper PA-32-300 · Concord, NC · February 8, 2005

Accident · Minor injuriesLimited investigationFinal report
Date
February 8, 2005, 18:12 local (23:12 UTC)
Place
Concord, NC
Injuries
1 minor
Damage
Substantial damage
Phase of flight
Approach
Aircraft
N364BWPiper PA-32-300
Weather
Visual (VMC) · Day
Status
Completed · report September 13, 2005
Report
Approved by Office Director
Parties
Charlotte FSDO
FAA report
20050208005129A
Case key
60999

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The loss of engine power due to the failure of the fuel pump which resulted in fuel starvation.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine powerApproach - vfr pattern - final approach
Fuel system,pump - failureCause
Fluid,fuel - starvationCause
Forced landingDescent - emergency
In flight collision with terrain/waterEmergency descent/landing
Terrain condition - rock(s)/boulder(s)

Analysis

According to the pilot, during a cargo flight to Concord Regional Airport, North Carolina at an attitude of approximately 2000 feet, and 5 miles out from runway 20 the engine began to lose power. The pilot switched from the left main tank to the right main tank to regain engine power. Engine power was regained for a brief moment and then started to decrease again to 1000 rpm. The pilot switched from the right main tank to the auxiliary tip tanks, and noted no increase in engine power. The pilot contacted the Concord Regional Airport tower and informed them that the airplane was "going down." The airplane collided in a rock quarry approximately one mile from the approach end of runway 20. Post accident examination of the airplane revealed the engine was displaced aft. Post-accident examination of Fuel Pump model (RG17980D/M) serial # B-4766-3402 revealed that the fuel pump was repaired in the field during the life of the unit. The unit was shipped new prior to 1989. No record of overhaul or upgrade activity by the manufacturer was noted. No evidence of preventive maintenance was noted. Examination of the unit revealed severe wear to the rotor interface with the drive coupling, rubber seal material worn on rubber journal, severe wear to rotor seal. The inside diameter of the rotor seal was severely oversized, and compromised the sealing capability at the pumps drive end. This location revealed extensive leakage during testing.

Factual narrative

On February 8, 2005, at 1812 eastern standard time, a Piper PA-32-300, N364BW, registered to Race City Aviation and operated by Package Express, collided into a rock quarry while maneuvering for a forced landing at Concord Regional Airport, Concord, North Carolina. The cargo flight was operated under the provisions of Title 14 Part 135 with a flight plan filed. Visual meteorological conditions prevailed at the time of the accident. The pilot reported minor injuries, and the airplane was substantially damaged. The flight departed Wilmington, North Carolina, on February 8, 2005 at 1700.

According to the pilot, during a cargo flight to Concord Regional Airport, North Carolina at an attitude of approximately 2000 feet, and 5 miles out from runway 20 the engine began to lose power. The pilot switched from the left main fuel tank to the right main fuel tank in an effort to regain engine power. Engine power was regained for a brief moment and then started to decrease again to 1000 rpm. The pilot switched from the right main tank to the auxiliary tip tanks, and noted no increase in engine power. The pilot contacted the Concord Regional Airport tower and informed them that the airplane was "going down." The airplane came to rest in a rock quarry approximately one mile from the approach end of runway 20.

Post-accident examination of Fuel Pump model (RG17980D/M) serial # B-4766-3402 revealed that the fuel pump was repaired in the field during the life of the unit. The unit was shipped new prior to 1989. No record of overhaul or upgrade activity by the manufacturer was noted. No evidence of preventive maintenance was noted. Examination of the unit revealed an unapproved valve set screw, severe wear and damage to the rotor interface with the drive coupling, rubber seal material worn on rubber journal, severe wear to rotor seal. The inside diameter of the rotor seal was severely oversized, and compromised the sealing capability at the pumps drive end. This location revealed extensive leakage during testing.

Aircraft

Registration
N364BW
Reported as
Piper PA-32-300
Category
Airplane
Serial number
32-7240006
Airframe hours
9,061.86
Engine
Lycoming IO-540-KIA5, 300 horsepower, reciprocating
Damage
Substantial damage
Flight
Part 135
Registered owner
Race City Aviation
Airworthiness certificate
Standard, Normal
Last inspection
100 hour · January 1, 2005 · 14 hours before
Departed
ILM · Wilmington, NC
Destination
JQF · Concord, NC
Flight plan
IFR

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
35
Injuries
Minor
Certificates
Commercial, Flight instructor
Airplane ratings
Single-engine land, Single-engine sea
Instrument ratings
Airplane
Medical
Class 1, Without waivers/limitations
Last flight review
July 1, 2004
Seat
Left
Flight hours
2,544 total · 315 in this make and model · 2,453 as pilot in command · 192 in the last 90 days · 52 in the last 30 days · 3 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Visibility
10 statute miles
Lowest ceiling
7,500 ft broken
Temperature
61 °F, dew point 43 °F
Altimeter
30.07 inHg
Observed at
JQF, 11 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N364BW · 1

Matched to the same aircraft by N-number and date.