ATL06CA082

NTSB accident investigation · Ercoupe 415C · Crossville, TN · May 20, 2006

Accident · Minor injuriesData collectionFinal report
Date
May 20, 2006, 11:58 local (16:58 UTC)
Place
Crossville, TN
Injuries
1 minor
Damage
Substantial damage
Phase of flight
Approach
Aircraft
N99083Ercoupe 415C
Weather
Visual (VMC) · Day
Status
Completed · report October 3, 2006
Report
Approved by Office Director
Parties
Nashville FSDO-03
FAA report
20060520016139A
Case key
63715

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

Inadequate maintenance inspection resulting in fuel system contamination going undetected resulting in a total loss of engine power while on final approach to land.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(total) - nonmechanicalApproach - vfr pattern - final approach
Fuel system,carburetor - contamination,other than water
Maintenance,annual inspection - inadequateOther maintenance personnelCause
Fluid,fuel - starvation
Forced landingDescent - emergency
In flight collision with objectEmergency landing
Object - tree(s)

Analysis

The pilot stated that the engine lost power while on final approach for landing. An engine restart was unsuccessful and a forced landing was made straight ahead. The airplane collided with trees and the ground. Review of airplane log books revealed the airplane had flown for 1.1 hours since the last annual inspection. Examination of the airplane by the FAA revealed the left and right fuel tanks contained fuel. The header fuel tank was dry and exhibited signs of brown corrosion attributed to tank sealant. The gascolator was half fuel of fuel and was contaminated. The contamination was brown in color and appeared to be fuel tank sealant. The gascolator was disassembled. The brown substance dried and turned into a very sticky substance. The carburetor was broken off the intake manifold and the fuel line to the carburetor was broken off. The carburetor was disassembled and the fuel screen was clean with no evidence of fuel. The engine driven fuel pump was examined and no anomalies were noted. The fuel lines were examined and no blockage was present. The mechanic who performed the annual inspection stated that during the annual inspection that he noticed the gascolator was about three fourths full of a dark brown liquid that was clearly separate from the fuel which was on top of the liquid. The check list used by the mechanic indicates the gascolator screen and bowl were checked for safety. The FAA concluded the contamination in the fuel system reduced the fuel flow to the carburetor resulting in fuel starvation.

Factual narrative

On May 20, 2006, at 1158 central daylight time, an Ercoupe 415C, sport pilot airplane, N99083, experienced a total loss of engine power on final approach to runway 26 at the Crossville Memorial Whitson Field, Crossville, Tennessee. The airplane collided with trees and the ground during a forced landing and received substantial damage. Visual meteorological conditions prevailed and no flight plan was filed. The private pilot reported minor injuries. The flight originated from Sparta, Tennessee, on May 20, 2006, at 1130.

The private pilot stated upon arrival in the Crossville area he called on the UNICOM radio and obtained the landing information for the airport. He over flew the airport, completed the before landing checklist, applied carburetor heat, and descended into left traffic for runway 26. He turned base leg and then turned on final approach. The pilot stated he increased throttle and there was no response. The pilot immediately attempted an engine restart with negative results. No forced landing areas available so the pilot made a forced landing straight ahead, and the airplane collided with trees and the ground. The pilot stated the airplane had been flown 1 hour and 30 minutes since the last annual inspection.

The postcrash examination of the airplane was performed by an FAA inspector. The examination revealed damage to the engine cowling, engine mounts, left and right wing, and the tail of the airplane was twisted. The FAA inspector stated, "The inspection of the wreckage indicated fuel was in both wing tanks but the header tank was dry. The header tank had signs of brown corrosion, possible tank sealant. The gascolator was half full of fuel and had visible contaminants, approximately 2 tablespoons. The contaminant looked brown in color and appeared to be fuel tank sealant. After the gascolator was disassembled and the brown substance dried it turned very sticky. The examination of the engine showed completed continuity. The magnetos had good spark and the air filter system was in good working condition. It was noted that the air filter was cut out from an existing element. The filter was an aircraft part. The carburetor was broken off, the intake manifold and the fuel line to the carburetor had been broken off. The disassembly of the carburetor indicated that the screen were clean but no signs of fuel were noted. The mixture was safety wired in the fuel rich position. The engine driven fuel pump was checked and all functions were good. It was noted that the fuel pump worked properly. Fuel lines were checked for blockage and none found." Review of the airplane log books revealed the last annual inspection was conducted on May 17, 2006, at tachometer time 877.6 hours. The airframe time was 2,447.2 hours. The tachometer time at the crash site was 878.61. The airplane flew 1.1 tachometer hours after the annual inspection. The FAA inspector concluded, "This inspector completed the accident investigation with only one conclusion, contaminants in the fuel system caused reduced fuel flow to the carburetor. The engine was starved for fuel and the engine quit."

The mechanic who performed the annual inspection stated during the annual inspection that he noticed the gascolator was about three fourths full of a dark brown liquid that was clearly separate from the fuel which was on top of the liquid. The mechanic provided a checklist that he used during the annual inspection. Item 3 on page 2 of the check list entitled Power Plant Inspection-Engine and Nacelle Group states, "Drain carburetor inlet chamber, clean screen and drain bowl." There are no initials next to the entry. Item 7 states, "Check and clean gascolator screen and bowl check for safety." The mechanics initials are entered after the entry. On Page 3 of the checklist, Fuel System, item 2 states, "Drain sumps, clean fuel strainers and bowls." The mechanics initials are entered next to the entry.

Aircraft

Registration
N99083
Reported as
Ercoupe 415C
Category
Airplane
Serial number
1706
Airframe hours
2,247
Engine
Continental O-85-12F, 85 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Operator
James B. Stanley
Registered owner
James B. Stanley
Airworthiness certificate
Standard, Normal
Last inspection
Annual · May 1, 2006 · 1.5 hours before
Departed
KSRB · Sparta, TN
Destination
KCSV · Crossville, TN

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
79
Injuries
Minor
Certificate
Private
Airplane ratings
Single-engine land
Last flight review
November 1, 2005
Seat
Left
Flight hours
800 total · 16 in this make and model · 721 as pilot in command · 10 in the last 90 days · 5 in the last 30 days · 2 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
280° at 7 knots
Visibility
10 statute miles
Lowest ceiling
3,000 ft broken
Temperature
73 °F, dew point 61 °F
Altimeter
29.90 inHg
Observed at
KCSV

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.