ATL90FA146

NTSB accident investigation · Boeing 737-222 · Kinston, NC · July 22, 1990

Accident · Minor injuriesField investigationFinal report
Date
July 22, 1990, 14:55 local (18:55 UTC)
Place
Kinston, NC
Injuries
2 minor, 25 uninjured
Damage
Substantial damage
Phase of flight
Takeoff
Aircraft
N210USBoeing 737-222
Weather
Visual (VMC) · Day
Status
Completed · report March 12, 1993
Report
Approved by Office Director
FAA report
19900722031479A
Case key
8143

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

Failure of the fuel pump control shaft because of improper machining by the repair facility during maintenance modification of the pump and improper procedures during overhaul of the nose landing gear.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionTakeoff - aborted
1 engine
Fuel system,pump - disconnectedCause
Fuel system,pump - wornCause
Maintenance,modification - improperOther maintenance personnelCause
Powerplant - overspeed
Nose gear collapsedTakeoff - aborted
Landing gear,nose gear - failure,totalCause
Landing gear,nose gear - fatigue
Nose gear collapsedTakeoff - roll/run

Analysis

As engine power was increased for takeoff, the no. 1 engine accelerated beyond target epr. Engine shut down had to be done with the fuel shut off lever. The asymmetric thrust was controlled with nose wheel steering. Before the airplane could be stopped the nose wheels separated from the landing gear. The investigation revealed that the fuel pump output spline to the fuel control had stripped. It occurred at such a time that the fuel control sensed an underspeed & increased fuel flow. Misalignment of the spline shaft resulted from improper machining during pump modification. The nose gear inner cylinder failed in fatigue in an area of excessive grinding during overhaul.

Aircraft

Registration
N210US
Reported as
Boeing 737-222
Category
Airplane
Serial number
19555
Airframe hours
51,264
Engine
P&W JT8-D-9, 14,500 lbs thrust, turbo fan
Damage
Substantial damage
Flight
Part 121
Registered owner
Usair
Last inspection
Continuous airworthiness · June 19, 1990 · 238 hours before
Destination
CLT · Charlotte, NC
Flight plan
IFR
Airport
ISO · Kinston Regional Jetport, runway 23, 7,500 × 150 ft, concrete

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
47
Certificate
Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--no waivers/lim.
Seat
Left
Toxicology
Performed
Flight hours
10,100 total · 3,300 in this make and model · 127 in the last 90 days · 41 in the last 30 days · 7 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
240° at 6 knots
Visibility
10 statute miles
Lowest ceiling
20,000 ft broken
Temperature
93 °F, dew point 73 °F
Altimeter
29.00 inHg
Observed at
ISO

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.