ATL98LA070

NTSB accident investigation · Bellanca BL-17-30A · Brewton, AL · May 1, 1998

Accident · No injuriesLimited investigationFinal report
Date
May 1, 1998, 12:30 local (18:30 UTC)
Place
Brewton, AL
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N6645VBellanca BL-17-30A
Weather
Visual (VMC) · Day
Status
Completed · report February 11, 2000
Report
Approved by Office Director
FAA report
19980501014959A
Case key
3988

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

Improper maintenance procedures used to overhaul the engine, which led to the crankshaft failure. Contributing to the severity of the accident was the fence.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(total) - mech failure/malfCruise
Engine assembly,crankshaft - failureCause
Maintenance,top overhaul - improperOther maintenance personnelCause
On ground/water collision with objectEmergency landing
Object - fenceFactor

Analysis

The pilot experienced a lost of engine power and he made a forced landing in an a field There were no injuries to the pilot, and the aircraft was substantially damaged after colliding with a fence during the landing roll. Examination of the engine revealed that the number 3 main bearing had spun, the crankshaft was broken at the number 3 cheek, and the crankcase exhibited fretting at the case mating surfaces, consistent with improper through-bolt torque. The engine had undergone a top overhaul 197.4 hours prior to the failure of the crankshaft.

Factual narrative

On May 1, 1998, about 1230 central standard time a Bellanca BL17-30A, N6645V, collided with a fence during an emergency landing near Gainesville, Florida. The airplane was operated by the pilot under Title 14 CFR Part 91, and visual flight rules. Visual meteorological conditions prevailed and no flight plan was filed. The private pilot and sole occupant was not injured and the airplane sustained substantial damage. The flight originated in Jonesboro, Arkansas, about 1000 central standard time, with an intended destination of Destin, Florida.

According to the pilot, during cruise flight the propeller "quit pulling as if it was disengaged". Repeated attempts to reengage the prop failed. The pilot had contacted Eglin approach on 125.6 a few minutes earlier to obtain clearance through Eglin's airspace. While on that frequency the pilot declared an emergency, and gave the controller his approximate position. He then made a forced landing in a nearby field, and collided with a wire fence.

On May 15, 1998, an engine teardown was conducted at the Bay Minette Airport by Clark Aviation Inc. The teardown was witnessed by the FAA, the airplane owner, and Clark Aviation personnel. The engine oil pan was removed and metal fragments were found. The rod bolts were found loose as evidenced by shifting, and galling of the rod bearings, except for one which was found torqued to 400 ft. lbs., factory manuals recommend 300 ft. lbs. of torque for rod bolts. Additionally, the crankcase had fretting at the mating surfaces. The crankshaft was found broken at the number 3 cheek, and the number 3 main bearing had spun.

The engine's recommended overhaul time was 1700 hours, a top overhaul was accomplished at 1359.7 hours on 08/16/93, and the engine had accumulated 1557.1 hours at the time of the accident.

Aircraft

Registration
N6645V
Reported as
Bellanca BL-17-30A
Category
Airplane
Serial number
30309
Airframe hours
1,500
Engine
Continental IO-520, 300 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Operator
John S. Abernathy
Registered owner
John S. / Michele J Abernathy
Airworthiness certificate
Standard, Normal
Last inspection
Annual · July 1, 1997 · 40 hours before
Departed
3A0 · Grove Hill, AL
Destination
DTS · Destin, FL

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
46
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, Valid Medical--w/ waivers/lim
Seat
Left
Flight hours
402 total · 95 in this make and model · 402 as pilot in command

Weather

Conditions
Visual (VMC) · Day
Wind
290° at 11 knots
Visibility
10 statute miles
Lowest ceiling
7,000 ft broken
Temperature
77 °F, dew point 54 °F
Altimeter
29.00 inHg
Observed at
CEW, 40 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.