BFO93LA162

NTSB accident investigation · Sterner Super CAT · Cherryville, PA · September 6, 1993

Accident · No injuriesLimited investigationFinal report
Date
September 6, 1993, 19:00 local (23:00 UTC)
Place
Cherryville, PA
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Takeoff
Aircraft
N531SCSterner Super CAT
Weather
Visual (VMC) · Dusk
Status
Completed · report July 25, 1994
Report
Approved by Office Director
FAA report
19930906032959A
Case key
8810

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The movement of a thumbscrew on the fuel filter system which resulted in fuel flow blockage and subsequent partial power loss. A factor in this accident was the lack of suitable terrain for the emergency landing.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(partial) - mech failure/malfTakeoff
Fuel system,filter - blocked(partial)Cause
Fluid,fuel - starvation
Forced landingDescent - emergency
In flight collision with objectDescent - emergency
Terrain condition - none suitableFactor
Object - tree(s)

Analysis

During take-off climb, at about 150 feet above the ground, the airplane's engine lost partial power. The airplane did not have enough airspeed or altitude to land at the departed air field, and there was not enough power to sustain flight. During the descent, the airplane collided with trees. Post accident examination of the engine revealed that an externally mounted in-line fuel filter, manufactured by purolator, part number PRO-804, was restricting fuel flow. Further examination of the fuel filter revealed that the fuel filter's element retention thumbscrew had loosened and rotated down covering about 80 percent of the fuel inlet openings.

Factual narrative

On Monday, September 6, 1993, at about 1900 eastern daylight time, a homebuilt Super Cat, N531SC, owned, operated, and piloted by Kerry John Sterner of Bath, Pennsylvania, lost partial engine power during take-off climb from a private air field in Cherryville, Pennsylvania. The pilot executed an off-field landing and during the descent, the airplane impacted trees. The pilot was not injured. The airplane was substantially damaged. Visual meteorological conditions prevailed at the time of the accident. The local personal flight was conducted under 14 CFR Part 91.

The pilot stated on his accident report form, "As I crossed over the end of the 1800 ft. runway, at an altitude of about 150' AGL, I heard the RPM drop, but all temps were normal. The engine RPMs continued to drop...." The pilot stated that the airplane did not have enough airspeed and altitude to make it back to the air field so he executed an off-field landing. He stated that there was no suitable terrain to land. The pilot stated, "...I headed for the area which had the smallest trees and executed a normal approach and landing...."

The post-accident examination of the airframe and engine was accomplished by a Federal Aviation Administration safety inspector. The examination of the airframe did not reveal any anomalies. The engine was inspected and an externally mounted in-line fuel filter, manufactured by Purolator, part number PRO-804, was found to be restricting fuel flow. Further examination of the fuel filter revealed that the fuel filter's element retention thumbscrew had loosened and rotated down covering about 80 percent of the fuel inlet openings.

Aircraft

Registration
N531SC
Reported as
Sterner Super CAT
Category
Airplane, amateur-built
Serial number
AH131651SC
Airframe hours
1
Engine
Rotax 503 DCDI, 52 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Operator
Kerry John Sterner
Registered owner
Kerry J. Sterner
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Annual · July 28, 1993 · 1 hours before

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
43
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, Valid Medical--no waivers/lim.
Seat
Center
Flight hours
77 total · 1 in this make and model · 6 as pilot in command · 1 in the last 90 days · 1 in the last 30 days

Weather

Conditions
Visual (VMC) · Dusk
Wind
240° at 5 knots
Visibility
12 statute miles
Lowest ceiling
None
Temperature
79 °F, dew point 70 °F
Altimeter
30.00 inHg
Observed at
ABE

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.