BFO95LA053

NTSB accident investigation · Piper PA-28-140 · Dubois, PA · May 13, 1995

Accident · Serious injuriesLimited investigationFinal report
Date
May 13, 1995, 10:50 local (14:50 UTC)
Place
Dubois, PA
Injuries
2 serious
Damage
Substantial damage
Phase of flight
Initial climb
Aircraft
N9672WPiper PA-28-140
Weather
Visual (VMC) · Day
Status
Completed · report October 19, 1995
Report
Approved by Office Director
FAA report
19950513011779A
Case key
9046

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The failure of valve springs in the number two engine cylinder which resulted in a total loss of engine power during initial climb. The unsuitable terrain encountered during the subsequent forced landing was a factor.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(total) - mech failure/malfTakeoff - initial climb
Engine assembly,other - corrodedCause
Engine assembly,other - fracturedCause
Maintenance,overhaul,major - inadequateCause
Forced landingEmergency descent/landing
Nose overEmergency landing
Terrain condition - softFactor
Unsuitable terrain or takeoff/landing/taxi area - encounteredPilot in commandFactor

Analysis

The pilot reported that at approximately 1,000 feet above the ground during takeoff climb, the airplane's engine lost total power. The pilot made a forced landing in a soft field, and the airplane nosed over. Postaccident examination of the engine revealed that the two intake valve springs in the number two cylinder had failed. The valve spring fracture surfaces were 'corroded and pitted.' The engine had accumulated 13.7 hours since it received a major overhaul.

Factual narrative

On May 13, 1995, at 1050 eastern daylight time, a Piper PA-28- 140, N9672W, lost total engine power during takeoff climb from runway 25 at the Dubois-Jefferson County Airport, Dubois, Pennsylvania. A forced landing was made in a field near the airport. The pilot and passenger were seriously injured. The airplane was substantially damaged. Visual meteorological conditions prevailed. The local personal flight was conducted under 14 CFR Part 91.

The pilot reported that shortly after takeoff, at an altitude of about 2,800 feet mean sea level, the engine lost power. The pilot wrote, "Heard a loud 'pop' then the engine went from full power to idle. Was going back to (N97). Picked out a farmer's field and went for it. Hit plowed area [and] turned over."

Witnesses stated that they heard the airplanes engine "sputtering" and "cutting out" prior to its touchdown on the field.

Postaccident examination revealed the airplane touched down on a soft, soil field. The airplane nosed over damaging the outboard section of the left wing, vertical fin, rudder, nose gear, nose gear cowling, engine mount, and fuselage skin. Fuel was found throughout the airplane's fuel system.

The airplane and engine were transported to a storage facility for further examination. According to a Federal Aviation Administration Safety Inspector, "Postaccident examination of the engine revealed that the two intake valve springs in the number two cylinder had failed." The inspector stated that the valve spring fracture surfaces were "corroded and pitted."

According to the airplane's owner, the engine had accumulated 13.7 hours since it received a major overhaul.

Aircraft

Registration
N9672W
Reported as
Piper PA-28-140
Category
Airplane
Serial number
28-23136
Engine
Lycoming O-320, 150 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Registered owner
Robert E. Gearhart
Airworthiness certificate
Standard, Normal; Standard, Utility
Last inspection
Annual · September 20, 1994 · 14 hours before
Departed
N97

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
50
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, Valid Medical--w/ waivers/lim
Seat
Left
Flight hours
127 total · 127 in this make and model · 44 as pilot in command · 3 in the last 90 days · 1 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
90° at 5 knots
Visibility
15 statute miles
Lowest ceiling
None
Temperature
63 °F, dew point 54 °F
Altimeter
29.00 inHg
Observed at
DUJ

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.