CEN10IA219

NTSB incident investigation · Bombardier CL-600-2C10 · Kansas City, MO · April 18, 2010

Incident · No injuriesIncident investigationFinal report
Date
April 18, 2010, 06:33 local (11:33 UTC)
Place
Kansas City, MO
Injuries
70 uninjured
Damage
No damage
Phase of flight
Enroute
Aircraft
N160GJBombardier CL-600-2C10
Defining event
Enroute-climb to cruise: Flight control sys malf/fail
Weather
Visual (VMC) · Day
Status
Completed · report October 4, 2012
Report
Approved by Office Director
NTSB office
Central Region
Parties
FAA-Kansas City FSDO
Case key
75831

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

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Probable cause

The malfunction of the airplane’s aileron control system due to ice accumulation.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Flight control system: aileron control systemAircraft › Aircraft systems · MalfunctionAll aircraft: 45 casesProbable cause
Temp/humidity/pressure: conducive to structural icingEnvironmental issues › Conditions/weather/phenomena · Effect on equipmentAll aircraft: 103 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Flight control sys malf/failEnroute-climb to cruiseAll aircraft: 410 casesDefining event

Analysis

The airplane departed in heavy rain and climbed to altitudes where the ambient temperatures were below freezing. During the flight, the crew recognized abnormal turn execution while on autopilot and disconnected the autopilot. Control wheel forces were excessive and aileron response was limited. The crew’s attempts at corrective action, including a roll disconnect to isolate the left and right aileron control circuits, were unsuccessful, and they elected to divert to an alternate airport. While descending, high control wheel force input by the flight crew resulted in the left aileron control returning to normal operation. A few minutes later, the ambient temperature rose to above freezing and an uneventful landing was made. Examination of the control system did not reveal any areas where binding had occurred; however, the events of the flight were consistent with water accumulating in the aileron control system, freezing at higher altitudes, and temporarily binding the aileron control system.

Factual narrative

On April 18, 2010, about 0653 central daylight time, a Bombardier CL-600-2C10, N160GJ, experienced a control system anomaly during cruise flight. The airplane diverted to the Kansas City International Airport, Kansas City, Missouri, where an uneventful landing was performed. There were no injuries to the passengers or crew, and no damage to the airplane. The aircraft was registered to and operated by Go-Jet Airlines as United Express Flight 7374, under the provisions of 14 Code of Federal Regulations Part 121 as domestic passenger flight. Instrument meteorological conditions prevailed for the flight, which operated on an instrument flight rules flight plan. The flight originated from the Will Rogers World Airport, Oklahoma City (OKC), Oklahoma about 0600 and was en route to the Chicago O'Hare International Airport, Chicago, Illinois when the event occurred. The operator reported that the airplane departed OKC in heavy rain and was cleared to climb to flight level (FL) 350 (35,000 feet pressure altitude). About 20 minutes into the flight, the flight crew noticed that the airplane was not turning properly to a planned waypoint along the intended route of flight. A red “A” appeared on the flight display indicating excessive aileron forces. The Captain disconnected the autopilot and attempted manual control of the ailerons. He found that aileron forces were excessive and response to aileron control was limited. The flight crew attempted a “roll disconnect” which disengages the right and left control wheels. During operation with the roll disconnect pulled, the right control wheel controls only the right aileron, and the left control wheel controls only the left aileron, and the left and right control wheels do not move in unison. No improvement was detected. The flight crew elected to divert to MCI. Upon descending through about 15,000 feet altitude the ailerons “broke free” and returned to normal forces. An uneventful landing was made at MCI. According to flight data recorder (FDR) data, the airplane’s ailerons responded normally during flight control checks and during the initial portions of the flight. About 11 minutes into the flight, the airplane encountered ambient temperatures that were below 32 degrees Fahrenheit. During climb, about 20 minutes into the flight, FDR data indicates that the left aileron response was abnormal and was not responding properly to autopilot inputs. The right aileron was responsive to autopilot inputs. The FDR data showed that about 25 minutes into the flight, the autopilot was disconnected and manual control wheel inputs attempted. The data showed that control wheel input forces near 25 pounds resulted in minimal movement of both ailerons which is indicative of binding in the aileron control system. About 27 minutes into the flight, the roll disconnect handle was pulled. Subsequent control wheel inputs indicate that the right and left aileron control circuits remained bound. The FDR data showed that as the airplanedescended through about 20,000 feet altitude, the left control wheel force was 34 pound for 6 seconds at which time the left aileron broke free. The remainder of the flight was flown using the left control wheel. A few minutes later, the ambient temperature rose above 32 degrees Fahrenheit. Examination of the aileron control system by the operator subsequent to the event revealed no anomalies in the aileron control system.

Aircraft

Registration
N160GJ
Reported as
Bombardier CL-600-2C10
Category
Airplane
Serial number
10239
Engines
General Electric CF34-8C1, 13,790 lbs thrust, turbo fanGeneral Electric CF34-8C1, 13,790 lbs thrust, turbo fan
Damage
No damage
Flight
Part 121
Operator
Gojet Airlines LLC, doing business as United Express
Registered owner
Gojet Airlines LLC
Airworthiness certificate
Standard, Transport
Departed
OKC · Oklahoma City, OK
Destination
ORD · Chicago, IL
Flight plan
IFR

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
29
Injuries
None
Certificates
Airline transport, Commercial
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1
Seat
Left
Flight hours
764 in this make and model
Role
Co-pilot
Age
35
Injuries
None
Certificates
Airline transport, Commercial
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1
Seat
Right
Flight hours
820 in this make and model

Weather

Conditions
Visual (VMC) · Day
Wind
50° at 3 knots
Visibility
10 statute miles
Lowest ceiling
25,000 ft overcast
Temperature
45 °F, dew point 34 °F
Altimeter
30.21 inHg
Observed at
MCI

Docket · 4

The files NTSB released with the investigation on August 10, 2012, on NTSB’s docket system: statements, records, photos and specialists’ reports. 3.1 MB in all.