CEN10LA245

NTSB accident investigation · Gross Cozy · Pine Bluff, AR · May 9, 2010

Accident · Minor injuriesLimited investigationFinal report
Date
May 9, 2010, 15:45 local (20:45 UTC)
Place
Pine Bluff, AR
Injuries
6 minor; on the ground: 5 minor
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N144TJGross Cozy
Defining event
Enroute-cruise: Cabin safety event
Weather
Visual (VMC) · Day
Status
Completed · report March 28, 2012
Report
Approved by Office Director
NTSB office
Central Region
Parties
FAA Little Rock FSDO
FAA report
20100509033349A
Case key
75973

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The inadvertent opening of the cockpit canopy during cruise flight for undetermined reasons, which allowed debris to impact and damage the pusher propeller with a resulting total loss of engine power.

Findings · 4

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Windows-windshield system: flight compartment windowsAircraft › Aircraft structures · Unintentional use/operationGross Thomas Harry COZY: 1 caseAll aircraft: 42 casesProbable cause
Propeller systemAircraft › Aircraft propeller/rotor · Damaged/degradedGross Thomas Harry COZY: 1 caseAll aircraft: 20 casesProbable cause
Not determinedNot determined › Not determined · Unknown/Not determinedGross Thomas Harry COZY: 1 caseAll aircraft: 2,247 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The airplane was in cruise flight when the right-side hinged cockpit canopy suddenly opened to about a 90-degree up position. The pilot’s headset and several other loose items in the cockpit exited the airplane. The pilot subsequently experienced a “large vibration” in the engine. With the engine producing partial power, the pilot elected to perform an emergency descent. About 4 miles from the airport, the engine experienced a total loss of power, and the pilot executed a forced landing on a busy five-lane road. After missing several vehicles, the airplane struck and damaged the rear of a car and came to rest in a ditch on the side of the road. A postaccident examination of the canopy’s primary and secondary latch system revealed that the secondary latch system exhibited an overstress fracture of the spring steel hook and had separated. The overstress fracture likely occurred during due to the canopy opening; the reason for the inadvertent opening of the canopy could not be determined. The damage to the rear mounted pusher propeller was consistent with debris from the cabin striking the propeller when the canopy opened in flight.

Factual narrative

On May 9, 2010, about 1545 central daylight time, a Gross Cozy III experimental amateur built airplane, N144TJ, was substantially damaged during an off-airport forced landing at Pine Bluff, Arkansas. The solo pilot sustained minor injuries and five persons on the ground sustained minor injuries. The airplane was owned and operated by a private individual. Visual meteorological conditions (VMC) prevailed at the time of the accident and a flight plan had not been filed for the 14 Code of Federal Regulations Part 91 personal flight. The airplane had departed Monroe Regional Airport (MLU), Monroe, Louisiana, about 1510, and was enroute to Rochester International Airport (RST), Rochester, Minnesota. The airplane was in cruise flight at 4,500 feet mean sea level (MSL) when the cockpit canopy suddenly opened to about a 90 degree up position. According to the pilot his headset and several other loose items in the cockpit immediately departed the airplane and debris struck and damaged the pusher propeller on the rear of the airplane. The pilot subsequently reported a “large vibration” in the engine. With the engine producing partial power, the pilot headed for the nearest airport about 9 miles away and began an emergency descent. Approximately four miles from the airport the engine experienced a total loss of power and the pilot executed a forced landing on a busy five lane road in the city limits. After missing several vehicles, the airplane struck and damaged the rear of an automobile. The airplane then struck several sign posts and came to rest in a ditch on the side of the road. The airplane was equipped with a right side hinged canopy which functioned as the front windshield, side windows, cabin roof, and was the only access to and from the cockpit. A primary latch lever mounted on the cockpit side wall operated front and rear hooks which engaged two latch studs installed on the lower left edge of the canopy. A spring steel safety catch mounted at the bottom of the primary latch lever would prevent the latch from opening when a latch pin at the bottom of the lever was properly engaged. In the event the primary latch inadvertently opened, a secondary latch system was designed to catch the partially open canopy and prevent the canopy from going to the full open position. The secondary latch system had a spring steel hook installed on the left side of the canopy which engaged a corresponding latch stud installed on the cockpit side wall. An examination of the canopy primary latch system did not disclose any anomalies. An examination of the secondary latch system showed an overstress fracture of the spring steel hook which had separated. The separated portion was found inside the cockpit. Additionally, the engine’s propeller damage was consistent with debris, from the cockpit, striking the propeller when the canopy opened in-flight. During the accident, the airplane’s left canard and wing were substantially damaged. The engine also appeared to havepartially separated from its mount.

Aircraft

Registration
N144TJ
Reported as
Gross Cozy (III)
Category
Airplane, amateur-built
Serial number
452
Airframe hours
600
Engine
Lycoming O320 E2D, 150 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Condition · July 4, 2009
Departed
MLU · Monroe, LA
Destination
RST · Rochester, MN
Airport
PBF · Girder Field Airport

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
44
Injuries
Minor
Certificate
Private
Airplane ratings
Single-engine land
Instrument ratings
Airplane
Medical
Class 2, Without waivers/limitations
Last flight review
August 4, 2009
Seat
Left
Flight hours
700 total · 400 in this make and model · 700 as pilot in command · 17 in the last 90 days · 1 in the last 30 days · 1 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
80° at 8 knots
Visibility
10 statute miles
Lowest ceiling
10,000 ft broken
Temperature
57 °F, dew point 46 °F
Altimeter
30.28 inHg
Observed at
PBF, 3 nm away

Docket · 14

The files NTSB released with the investigation on January 6, 2012, on NTSB’s docket system: statements, records, photos and specialists’ reports. 3.5 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.