CEN11LA305

NTSB accident investigation · D & D Rotorway Exec · Massillon, OH · April 23, 2011

Accident · Minor injuriesLimited investigationFinal report
Date
April 23, 2011, 15:41 local (19:41 UTC)
Place
Massillon, OH
Injuries
1 minor
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N614SD & D Rotorway Exec
Defining event
Enroute-cruise: Loss of engine power (partial)
Weather
Visual (VMC) · Day
Status
Completed · report November 22, 2011
Report
Approved by Office Director
NTSB office
Central Region
Parties
FAA-CLE-FSDO, FA-CLE-FSDO
FAA report
20110423009559A
Case key
78968

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The excessive wear on the secondary shaft, from the inner bearing race, which resulted in the transmission clutch disengagement and a loss of power to the rotor system.

Findings · 1

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Main rotor driveAircraft › Aircraft propeller/rotor · FailureD & D ROTORWAY EXEC: 1 caseAll aircraft: 15 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot reported that during cruise flight the engine speed increased to a high rpm and power was no longer being transmitted to the rotor system. He initiated an autorotation to a sloping, plowed field that was soft due to recent rain. The tail struck the ground during the landing flare and the main rotor blades contacted the tailboom. Postaccident inspection of the helicopter revealed the inner race of the bearing on the secondary shaft, located above the transmission clutch, was worn into the shaft, which most likely caused the clutch to disengage. This prevented the engine power from being translated to the main rotor. The cause of the wear was undetermined, and the secondary shaft was designed by the pilot.

Factual narrative

On April 23, 2011, at 1541 eastern daylight time, a D&D Aircraft Rotorway Exec, N614S, an experimental, amateur built helicopter, collided with the terrain during an off airport forced landing in Massillon, Ohio. The pilot received a minor injury while exiting the helicopter. The helicopter received substantial damage. The personal flight was being operated under 14 Code of Federal Regulations Part 91. Visual meteorological conditions prevailed and no flight plan was filed. The local flight originated from a private field in Massillon, Ohio. The pilot reported that during cruise flight the engine speed increased to a high rpm and the power was no longer being transmitted through to the rotor system. He initiated an autorotation to a sloping, plowed field that was soft due to recent rain. The tail struck the ground during the landing flare and the main rotor blades contacted the tailboom. The helicopter rolled over due to the downward slope and the soft terrain. Postaccident inspection of the helicopter by the pilot/builder and Federal Aviation Administration inspectors revealed the inner race of the bearing on the secondary shaft, located above the transmission clutch, was worn into the shaft. The secondary shaft was designed by the pilot.

Aircraft

Registration
N614S
Reported as
D & D Rotorway Exec
Category
Helicopter, amateur-built
Serial number
3298
Airframe hours
40
Engine
Rotorway RW152, 152 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Operator
Dubert Jay
Registered owner
Dubert Jay
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Condition · February 19, 2011 · 15 hours before
Departed
2D7 · Beach City, OH
Destination
Massillon, OH

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
46
Injuries
Minor
Certificate
Commercial
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 2, Without waivers/limitations
Last flight review
March 19, 2011
Seat
Left
Flight hours
516 total · 73 in this make and model · 384 as pilot in command · 20 in the last 90 days · 4 in the last 30 days · 4 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
230° at 21 knots, gusting 28
Visibility
8 statute miles
Lowest ceiling
3,600 ft broken
Temperature
70 °F, dew point 57 °F
Altimeter
29.84 inHg
Observed at
CAK, 11 nm away

Docket · 2

The files NTSB released with the investigation on October 5, 2011, on NTSB’s docket system: statements, records, photos and specialists’ reports. 581 KB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.